Hinowa IIIS Series Use and care manual

Operation, Safety, Maintenance
and service Manual
Original Instructions - Keep this manual with the machine at all times.
Self-propelled Tracked Platform
LIGHTLIFT 17.75
Serie IIIS
MULL177520113

HINOWA LIFT
FOREWORD
Contact:
HINOWA SPA
Via Fontana
37054 Nogara ‑ Verona
Italy
Phone: [phone]
Fax: [phone]
E‑mail: [e-mail]
Original languages of the manufacturer: Italian and English.
All other languages are copies of the original instructions.
MULL177520113

MULL177520113
Manual code Date edition Description of the review
MULL177520512 May, 2012 Original Issue
MULL177520113 January, 2013
• The emergency control key on the ground stop
box has been replaced with a selector.
• The hand control screws of the ground part pro‑
portionals have been replaced with two bellows
buttons.
• Added data on sound power level of the motors
• Amended paragraph “8.2 loading and unloading
with ramps”.
• Added paragraph “8.3.1 lifting of the machine
using a forklift”.
• Settled some texts.
HINOWA LIFT
FOREWORD

SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
TABLE OF CONTENTS
CHAPTER 1 PRESENTATION ....................................................................................Page 07
CHAPTER 2 TECHNICAL INFORMATION ...........................................................Page 08
2.1 Description of the machine ...................................................................Page 08
2.1.1 Control position .....................................................................................Page 08
2.1.2 Machine identification plate .................................................................Page 11
2.1.3 Overall dimensions of the machine .....................................................Page 12
2.1.4 Technical specifications .........................................................................Page 13
2.1.4.1 Petrol engine technical specifications ..................................................Page 14
2.1.4.2 Diesel engine technical specifications..................................................Page 14
2.1.4.3 Hydraulic system technical specifications ..........................................Page 14
2.1.4.4 Electrical system technical specifications Thermic ............................Page 14
2.1.4.5 Electrical system technical specifications Lithium ............................Page 15
2.1.5 Terminology ............................................................................................Page 15
2.2 General safety standards ......................................................................Page 17
2.3 Safety warnings.......................................................................................Page 21
2.3.1 Generalities..............................................................................................Page 21
2.3.2 Noise and vibrations ..............................................................................Page 21
2.3.3 Pictograms positioned on the machine ...............................................Page 22
CHAPTER 3 SAFETY DEVICES ..................................................................................Page 36
3.1 Battery cutout switch .............................................................................Page 37
3.2 Distributor pressure relief valves .........................................................Page 37
3.3 Cylinder stop valves ..............................................................................Page 38
3.4 Alignment photocell on the aerial part of the structure and the
base of the machine ...............................................................................Page 38
3.5 Stabiliser position microswitches.........................................................Page 39
3.6 Jib position microswitch ........................................................................Page 39
3.7 Basket load sensor .................................................................................Page 40
3.8 Control protection ..................................................................................Page 41
3.9 Spirit level ...............................................................................................Page 41
3.10 Pin locking bolts and nuts ....................................................................Page 42
3.11 Safety device electronic control board.................................................Page 42
CHAPTER 4 INSTRUMENTS AND CONTROLS ....................................................Page 44
4.1 Remote control ........................................................................................Page 44
4.1.1 Display .....................................................................................................Page 45
4.1.1.1 Display main screen ...............................................................................Page 45
4.1.2 Joysticks ...................................................................................................Page 49
4.1.3 Push buttons............................................................................................Page 51
4.2 Footswitch ...............................................................................................Page 55
4.3 Control positions ...................................................................................Page 55
CHAPTER 5 EMERGENCY DEVICES .......................................................................Page 56
5.1 Emergency stop button..........................................................................Page 56
5.2 Hand pump .............................................................................................Page 57
5.3 Solenoid valves for emergency descent...............................................Page 57
5.4 Safety device bypass key .......................................................................Page 57
5.5 Emergency position controls ................................................................Page 59
CHAPTER 6 USING THE MACHINE........................................................................Page 64
6.1 Safety standards to adopt before using the platform ................................Page 64
6.1.1 Risk of electrocution...............................................................................Page 64
6.1.2 Danger due to atmospheric conditions ..............................................Page 65
6.1.3 Danger due to the work area ...............................................................Page 65
6.2 Procedures for correct use ....................................................................Page 66
6.2.1 Summary table of operator safety standards .........................................Page 66
6.3 Working area ..........................................................................................Page 68
6.4 Using the elevating work platform (MEWP) .....................................Page 69
1
MULL177520113

6.4.1 Preliminary checks before starting work ...........................................Page 70
6.4.2 Starting the petrol/diesel engine .........................................................Page 71
6.4.3 Starting the electric motor ....................................................................Page 72
6.4.4 Stopping the engine/motor ...................................................................Page 74
6.4.5 Stopping the motor lithium version ....................................................Page 74
6.4.6 Travel ........................................................................................................Page 75
6.4.7 Jib arm movement for travel .................................................................Page 78
6.4.8 Parking the machine on a slope or on uneven ground ....................Page 80
6.4.9 Stabilising and levelling the machine ..................................................Page 80
6.4.10 Automatic lowering and raising of the stabilisers ............................Page 84
6.4.11 Track gauge extension............................................................................Page 86
6.4.12 Moving the basket .................................................................................Page 87
6.4.13 Manually levelling the basket ..............................................................Page 91
6.5 Emergency operations on the aerial part ...........................................Page 92
6.5.1 Emergency descent controlled from the basket ........................................Page 92
6.5.2 Operating the machine from the emergency control position
on the ground if the operator is taken ill ............................................Page 93
6.5.3 Emergency descent in the case where the stabilisers are
accidentally retracted .............................................................................Page 94
6.5.4 Emergency descent controlled from the ground using the hand
pump in the event of faults on all energy supply systems .............Page 96
6.5.5 Emergency operations on the carriage: moving the platform
stabilisers using the hand pump to allow the machine
to be transported.....................................................................................Page 98
6.5.6 Emergency operation of the undercarriage in the event of
movements of the aerial part ................................................................Page 99
6.6 Electrical disconnection of the remote control ..................................Page 101
6.7 Recharging the battery ..........................................................................Page 102
6.8 Main intended uses of the platform ....................................................Page 106
6.8.1 Systems.....................................................................................................Page 106
6.8.2 Closed environments .............................................................................Page 106
6.8.3 Pruning.....................................................................................................Page 106
6.8.4 Repair and maintenance of roofing and gutters ................................Page 107
6.8.5 Painting, sand‑blasting and plastering................................................Page 107
6.8.6 Use in marine environments ................................................................Page 107
CHAPTER 7 MAINTENANCE....................................................................................Page 108
7.1 Safety instructions for greasing and lubrication ................................Page 108
7.2 Table of recommended lubricants........................................................Page 108
7.3 Greasing points .......................................................................................Page 110
7.4 Greasing the telescopic arm ..................................................................Page 111
7.5 Safety instructions for maintenance operations.................................Page 111
7.6 Operating the machine from the second control position on the
ground using the optional second remote control during
maintenance ............................................................................................Page 112
7.7 Periodic maintenance intervals ............................................................Page 113
7.8 Electric motor .........................................................................................Page 115
7.8.1 Electric motor maintenance ..................................................................Page 115
7.9 Inspection and maintenance ................................................................Page 116
7.10 General periodic checks ........................................................................Page 118
7.11 Maintenance on the rubber tracks .......................................................Page 119
7.11.1 Checking the track tension....................................................................Page 119
7.11.2 Loosening/tightening the tracks...........................................................Page 119
7.11.3 Checking the rubber tracks ...................................................................Page 120
7.11.4 Replacing the rubber tracks ..................................................................Page 122
7.12 Checking tightness of nuts and bolts...................................................Page 123
7.13 Checking the hydraulic oil level...........................................................Page 127
7.13.1 Hydraulic oil............................................................................................Page 127
7.14 Checking for leaks in the hydraulic system........................................Page 127
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3
7.15 Checking the condition of the filter cartridge ....................................Page 128
7.16 Checking that all the plates are present on the machine
and intact .................................................................................................Page 128
7.17 Checking the operating pressure of the hydraulic system...............Page 129
7.18 Checking tightness of the fastening screws on the pin retainers
and the locknuts......................................................................................Page 129
7.19 Checking wear on the extension arm internal sliding ring ..............Page 130
7.20 Checking wear on the telescopic arm slides.......................................Page 130
7.21 Checking tightness of the turntable bolts............................................Page 131
7.22 Battery: checks and maintenance ‑ thermic version ..........................Page 131
7.22.1 Checking the electrolyte level ‑ thermic version ................................Page 131
7.22.2 Recharging the battery ‑ thermic version............................................Page 132
7.22.3 Replacing the battery ‑ thermic version ..............................................Page 133
7.22.4 Battery disposal ......................................................................................Page 133
7.23 Battery pack operating specifications..................................................Page 134
7.23.1 Components and diagrams ...................................................................Page 135
7.23.2 Personal protective equipment.............................................................Page 137
7.23.3 Handling in dangerous conditions ......................................................Page 137
7.23.3.1 Procedure for handling hot cells ..........................................................Page 138
7.23.3.2 Procedure for handling vented cells....................................................Page 139
7.23.3.3 Procedure for exploded cells.................................................................Page 140
7.23.3.4 Lithium battery fire ................................................................................Page 142
7.24 Servicing the engine ...............................................................................Page 144
CHAPTER 8 SAFETY STANDARDS FOR TRANSPORT ........................................Page 145
8.1 Removing the basket..............................................................................Page 145
8.2 Loading and unloading the machine on transport vehicles
using ramps .............................................................................................Page 146
8.3 Lifting the machine.................................................................................Page 148
8.3.1 Lifting the machine using a forklift .....................................................Page 149
8.3.2 Lifting the machine using ropes or chains..........................................Page 150
8.4 Transporting the machine......................................................................Page 151
CHAPTER 9 SERVICE MENU ON THE REMOTE CONTROL .............................Page 152
9.1 Input menu ..............................................................................................Page 152
9.2 Error menu...............................................................................................Page 154
9.3 Operating hours menu...........................................................................Page 154
9.4 Settings menu..........................................................................................Page 154
9.5 Joystick menu ..........................................................................................Page 154
CHAPTER 10 TROUBLESHOOTING...........................................................................Page 155
CHAPTER 11 CHECKS TO BE COMPLETED ON THE MACHINE
FOLLOWING REPAIRS.........................................................................Page 163
11.1 Checking correct operation of the controls.........................................Page 163
11.2 Checking operation of the safety devices............................................Page 163
CHAPTER 12 HYDRAULIC SYSTEM..........................................................................Page 164
12.1 Hydraulic system diagram thermic version .......................................Page 164
12.1.1 Key to the hydraulic system diagram thermic version.....................Page 165
12.2 Hydraulic system diagram lithium version........................................Page 166
12.2.1 Key to the hydraulic system diagram lithium version........................Page 167
CHAPTER 13 WIRING DIAGRAM ..............................................................................Page 168
SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
MULL177520113

PREFACE
The aim of this manual is to provide the user with the necessary instructions and essential
operating procedures to ensure correct and safe use of the machine for its intended purpo‑
ses, as well as to prevent serious injury to the operator and other persons.
IMPORTANT
IT IS MANDATORY TO KEEP TO ALL THE INSTRUCTIONS GIVEN IN THIS MANUAL.
THIS MANUAL MUST BE CAREFULLY READ AND UNDERSTOOD BEFORE OPERA‑
TING THE MACHINE.
As this manual is an essential work tool, it must be kept with the machine at all times, in the
special compartment, so as to be available for clarification whenever required.
As the manufacturer cannot control the conditions of the machine and the operations this is
used for, THE USER IS RESPONSIBLE for ensuring compliance with the safety procedures
described in this manual.
Every machine supplied is thoroughly adjusted and tested before being delivered. The ope‑
rator does not need to perform any adjustments before using the machine.
Every alteration and/or modification of the features of the original machine design without
previous written authorisation from the Constructor are PROHIBITED and THE RESPONSI‑
BILITY FOR THESE ACTIONS FALLS ON THE OPERATOR.
THE EMPLOYER MUST MAKE SURE THAT THE OPERATOR HAS THE REQUISITES
NECESSARY TO OPERATE THE MACHINE CORRECTLY AND THAT SUCH OPERA‑
TOR HAS CAREFULLY EXAMINED AND UNDERSTOOD THE INFORMATION
GIVEN IN THIS USER AND OPERATION MANUAL, RECEIVING SUITABLE TRAI‑
NING REGARDING USE OF THE MACHINE IN STANDARD AND EMERGENCY
CONDITIONS.
THE EMPLOYER MUST ALSO TRAIN OPERATORS REGARDING ANY NATIONAL
STANDARDS THAT ARE IN ADDITION TO THE INSTRUCTIONS CONTAINED IN
THIS DOCUMENT.
If the manual is damaged or lost, a copy must be requested directly from HINOWA.
MULL177520113
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SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA

Note: All of the photos and drawings in this manual have been added to simplify com‑
prehension by the reader. Your machine may differ from the photos and drawings provi‑
ded.
NORMATIVE REFERENCES
The machine has been designed, built and inspected according to that prescribed in the
EN280 prA2:2009 harmonised standard, which supplies the presumption of conformity with
the Essential Safety Requisites of the 2006/42/CE Machinery Directive even if a type C Volun‑
tary Technical Standard.
According to that stated in EN280 prA2, the HINOWA platform is classified in GROUP B, as
the vertical projection of the centre of gravity of the load can be outside of the tilting lines
and in TYPE 1 as traversing is only allowed with the platform at rest.
The stability tests of the machine have been made in accordance with what described in
paragraph 6.1.4.2 of the EN280 with load test calculated in conformity with 5.2.4 and have
been successful.
In addition what prescribed in this manual it is necessary to apply the technical require‑
ments of the following national/international safety standards:
‑ UNI ISO 18893
‑ ISO 16368
‑ ISO 18878
With the exception of stricter local or national regulations in the working area of the
MEWPS.
WARRANTY
On purchasing a HINOWA platform, a warranty and inspection certificate is issued that
clearly indicates the warranty terms and where any interventions on the machine must be
reported.
LIABILITY
The Constructor is exonerated from any liability and obligation for any injury/damage cau‑
sed to persons/objects due to any of the reasons listed below:
• Failure to comply with the instructions indicated in this USE AND MAINTENANCE
MANUAL regarding running, use and maintenance of the machine;
• Violent or sudden actions or incorrect manoeuvres when using or servicing the machine;
• Modifications made to the structure or machine components without previous authori‑
sation from the Constructor and/or without the use of suitable equipment;
• Strange events with respect to normal and correct use of the machine, described in this
USE AND MAINTENANCE MANUAL.
• Use of non‑original spare parts not authorised by the manufacturer.
MULL177520113
SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
5

MULL177520113
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SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
EC DECLARATION OF CONFORMITY
HINOWA s.p.a. - Via Fontana - 37054 NOGARA (Verona) - ITALIA - Tel. [phone] - Telefax [phone] - E-mail: [e-mail]
web site: www.hinowa.com - Reg. Impr. C .C.I.A.A. 01996640239 - R.E.A. 210602 - Cod. Fisc. e Part. Iva IT 01996640239 - C ap. Soc. €1.500.000,00 i.v.
®
07239600
PIATTAFORME AEREE - MINIDUMPERS - TRANSPALLET - CARRI CINGOLATI
Nogara,
DICHIARAZIONE DI CONFORMITA' CE
EC DECLARATION OF CONFORMITY
LA SOCIETA' HINOWA S.p.A. con sede in VIA FONTANA-37054 NOGARA (VR) ITALIA
THE COMPANY HINOWA S.p.A. main office in VIA FONTANA-37054 NOGARA (VR) ITALY
DICHIARA
DECLARES
SOTTO LA PROPRIA ESCLUSIVA RESPONSABILITÁ CHE IL PRODOTTO DENOMINATO
ON ITS OWN EXCLUSIVE RESPONSIBILITY THAT THE PRODUCT CALLED
"PIATTAFORMA DI LAVORO ELEVABILE MOBILE "
“MOBILE ELEVATING WORKING PLATFORM ”
MODELLO / MODEL
MATRICOLA / SERIAL NUMBER
ANNO DI COSTRUZ. / CONSTRUCTION YEAR
AL QUALE QUESTA DICHIARAZIONE SI RIFERISCE, E' CONFORME AI REQUISITI
ESSENZIALI DI SICUREZZA PREVISTI DALLA DIRETTIVA 2006/42CE, 2004/108/CE, 2006/95/CE E SUCCESSIVE MODIFICHE, E
DALLE NORME EN ISO 12100-1:2003/A1:2009; EN ISO 12100-2:2003/A1:2009; EN60204-1, EN13857:2008, EN349:1993/A1:2008
EN280:2001, EN280:2001+A2:2009.
E' INOLTRE IDENTICA ALLA MACCHINA OGGETTO DEL
TO WHICH THIS DECLARATION REFERS, COMPLIES WITH THE ESSENTIAL SAFETY REQUIREMENTS PROVIDED FOR BY
DIRECTIVES 2006/42 CE, 2004/108/CE, 2006/95/CE AND SUBSEQUENT MODIFICATIONS, AND BY NORMS EN ISO 12100-
1:2003/A1:2009; EN ISO 12100-2:2003/A1:2009; EN60204-1, EN13857:2008, EN349:1993/A1:2008 EN280:2001, EN280:2001+A2:2009.
IS IDENTICAL TO THE MACHINE WHICH IS THE SUBJECT-MATTER OF THE
CERTIFICATO DI ESAME CE N° /CERTIFICATION CE TYPE N° DEL /DATED
Rilasciato da/ Released by: ECO S.p.A. Via Mengolina, 33 – 48018 Faenza (RA)
Organismo Notificato n°/ Notified Organization n°. 0714
La persona autorizzata a costituire il Fascicolo Tecnico è:/ The person authorised to compile the Technical file is
Fracca Dante c/o HINOWA S.p.A. via Fontana 37054 Nogara –VR- Italia
La macchina è inoltre conforme alla direttiva 2000/14 CE come da decreto di recepimento n.262 del 04/09/02.
Furthermore the machine complies with the provisions of “noise emission in the environment by equipment for use outdoors” directive 2000/14 CE
Tipo di macchina:Piattaforma aerea di accesso con motore a combustione interna/
Type of equipment :Combustion engine aerial platform
1 All. 1
Potenza netta installata/ Net installed powern
Procedura seguita per la valutazione della conformità /
Procedure applied for the conformity assessment
Allegato V
Potenza sonora misurata/ Measured sound power level
Potenza sonora garantita/Guranted sound power level

1. PRESENTATION
This manual describes the warning signs used to draw the reader’s attention to several parti‑
cularly important warnings.
The safety warnings are divided into two main types, which are identified and described
below.
DANGER
This symbol accompanied by the word DANGER indicates that the situation
described, if not prevented, can lead to serious injury or death of the persons
involved (operator, ground staff, staff present in proximity to the platform, main‑
tenance technicians etc.).
WARNING
This symbol accompanied by the word WARNING indicates that the situation
described represents a potential risk for the structure of the machine.
Dangerous situations may be determined by this condition (including injury or
death) for the persons involved.
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HINOWA
7

2. TECHNICAL INFORMATION
2.1. DESCRIPTION OF THE MACHINE
The HINOWA machine is a self‑propelled hydraulic lifting device, equipped with a rotating
work basket positioned at the top of an extendable articulated structure, which also rotates.
The HINOWA lifting device is destined for the POSITIONING OF PERSONS AND THEIR
EQUIPMENT AND MATERIALS IN HIGH POSITIONS WITH RESPECT TO GROUND
LEVEL.
2.1.1 CONTROL POSITION
‑ CONTROL POSITION IN THE BASKET
The HINOWA overhead platform has been designed to be controlled by the operator in the
basket using a remote control, where all of the machine functional controls are gathered,
positioned in the relevant support inside the basket (see photo). A optional pedal button is
also present in the basket to allow movement of the aerial part (photo). From this control
position it is possible to control the extendible structure and machine stabilisation. When the
machine is manoeuvred from the control position in the basket, the remote control must be
positioned in the appropriate seat, and the footswitch must be pushed (the footswitch must
be release and pressed again if no movements are made for more of 7 second). The remote
control is connected to the machine using a flexible cable that allows to shift it if the basket is
to be removed or the ground control unit is to be used.
Stabilisation of the machine must be preferably controlled from the basket drive position.
Machine traversing must be carried out from the control position on the ground.
After accessing or leaving the control position in the basket, ALWAYS remember to close
the ladder, to avoid any damage when operating the machine.
After leaving the control position in the basket, always remember to close the remote con‑
trol protection cover.
ATTENZIONE
MULL177520113
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SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
WARNING

CONTROL POSITION ON THE GROUND:
There is a second control position available for the tracked part of the machine. This is not in
a fixed position but rather can be located on the ground within a radius of 2.5 m from the
basket attachment. To control the machine from this position, the operator uses the same
remote control, removing it from its housing in the basket and using the cable provided.
From this control position, the operator IS NOT enabled to control the aerial
part of the machine, but only the tracks, stabilisers and track extension func‑
tion.
WARNING! when controlling the machine from the ground position, keep a
distance of at least 1 m from the tracks.
WARNING! when controlling the machine from the ground position, always
make sure that the component that is being moved is completely visible and
constantly check its trajectory.
‑ EMERGENCY CONTROL POSITION
There is a control position which will be identified as the emergency control position. This is
located on the ground part of the machine, next to the distributor for the aerial part. To ena‑
ble it, press the special selector positioned on the base of the turret (see photo) until the green
warning light comes on. The light indicates that the movements of the aerial part are ena‑
bled.
From this position, the movements of the machine can be controlled directly using the levers
on the various hydraulic distributors, aerial part (see photo 1) and proportional (aerial part,
see photo 2).
The emergency control position was designed to operate on the extensible structure only
for emergency operations by emergency service personnel on the ground, who must in
any case be trained and know the operation of the machine and its safety devices, as well
as for maintenance and checks before starting work.
If an operator is in the basket, it is forbidden to move the structure from the ground posi‑
tion, unless in an emergency situation (sudden operator illness, technical fault).
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HINOWA
9
ATTENZIONE
WARNING
THERMIC MOTOR LITHIUM MOTOR

There is a control position available only for scheduled and unscheduled maintenance opera‑
tions, placed near the electrical components compartment on the machine.
On the electric board protection there is an auxiliary connector for the connection of the
optional second remote control (see photo).
To enable this position, use the key selector placed on the base of the turret and connect the
optional second remote control to the machine.
Before proceeding with the connection, carefully read the paragraph regarding the use of
the optional second remote control.
This control position can only be used to carry out checks and maintenance on the machine.
Do not use this position to control the machine during normal operations.
Note: it is absolutely forbidden to move the machine from this position if one ore more
operators are in the basket.
ATTENZIONE
PHOTO 1
OPTIONAL SECOND REMOTE
CONTROL CONNECTOR POSITION
OPTIONAL SECOND REMOTE
CONTROL CONNECTOR
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SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
WARNING
PHOTO 2

2.1.2 MACHINE IDENTIFICATION PLATE
The manufacturer plate is placed on the protection of the aerial part hydraulic distributor.
The drawing is shown below.
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HINOWA
11

2.1.3 OVERALL DIMENSIONS OF THE MACHINE
Maximum length in travel configuration with basket installed ......................4529 mm
Track width ..............................................................................................................798/1086 mm
Maximum height in travel configuration with foot plates removed ..............2000 mm
Maximum attachment angleo................................................................................20°
Maximum stabilisation angle ................................................................................12°
Max stabiliser base side (disc centre) ..................................................................2890x2885 mm
Nota: standard version with two‑operator basket.
SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
12 MULL177520113
APPOGGIO
0,2 A
3,2
3,2
APPOGGIO
12°
780
1080
300
1300
124°(+/-62°)
4529
260
2059 1237 1233
241
206
2889
2884
360°
1998
200

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SELF‑PROPELLED TRACKED PLATFORM LL1775
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2.1.4 TECHNICAL SPECIFICATIONS
NB: Side extension is measured from the centre of the turntable to the outside edge of the
basket.
PLATFORM CAPACITY 230 kg
PLATFORM HEIGHT (floor) 14,96 m
MAX WORKING HEIGHT 17,06 m
STANDARD BASKET DIMENSIONS 1335 x 690 x H1100 mm
HORIZONTAL EXTENSION 7,00 m
MAX HORIZONTAL OUTREACH 7,50 m
ROTATION (non-continuous) 360°
BASKET ROTATION 124° (+/- 62°)
MAX GROUND REACTION FORCE FOR EACH
STABILISER 1731 daN
MAX GROUND PRESSURE FOR EACH STABILISER 2,45 daN/cm2
NO. OF OPERATORS 2
NO. OF OPERATORS WITH OPTIONAL SINGLE-OPERATOR
BASKET 1
JIB - TYPE OF ARTICULATED JOINT 89°(+0°/-89°)
MAX WORKING GRADIENT 1°/1,75%
MAX STABILISATION SLOPE 12°
TOTAL WEIGHT IN TRANSPORT CONFIGURATION 2230 kg
ENGINE HONDA iGX440 - (12,7cv) / 3600rpm
HATZ 1B40 - (10,2cv) / 3600rpm
ELECTRIC MOTOR 2,2 kw / 230V / 50Hz 1500 rpm
ELECTRICAL SYSTEM VOLTAGE 12 V
PUMPS PETROL ENGINE double 2x4 cc
PUMPS DIESEL ENGINE double 2x4 cc
MAX TRAVEL SPEED THERMIC ENGINE 1,8 km/h
MAX TRAVEL SPEED THERMIC ENGINE WITH OPTIONAL 2ND
SPEED 0,7 / 1,8 / 3,6 km/h
TRAVEL/STAB. SYSTEM PRESSURE 165 bar
AERIAL PART SYSTEM PRESSURE 185 bar
MAX SLOPE ALLOWED IN TRAVEL DIRECTION 15°
MAX WIND SPEED 12,5 m/s
MAX MANUAL FORCE ALLOWED 400 N

2.1.4.1 TECHNICAL DATA – PETROL ENGINE
Make/Model ................................................................................HONDA iGX440
Fuel/Cooling ................................................................................PETROL/AIR
Power SAEJ1349 ..........................................................................9,5 Kw (12,7cv) / 3600rpm
Max speed ....................................................................................3600 rpm
Maximum torque ........................................................................29,8 Nm/2500 rpm (80/1269/EC)
Number of cylinders ............................................................................1
Displacement ..............................................................................440 cm3
Sound power level at operator’s ear ........................................88 dB
Measured sound power level ..................................................102 dB
Granted sound power level ......................................................104 dB
2.1.4.2 TECHNICAL DATA – DIESEL ENGINE
Make/Model ................................................................................HATZ 1B40
Fuel/Cooling ................................................................................DIESEL/AIR
Power SAEJ1349 ..........................................................................7,5 Kw (10cv) / 3600rpm
Max speed ....................................................................................3600 rpm
Maximum torque ........................................................................25 Nm/2000 rpm (80/1269/EC)
Number of cylinders ............................................................................1
Displacement ..............................................................................462 cm3
Sound power level at operator’s ear ........................................94 dB
Measured sound power level ..................................................102 dB
Granted sound power level ......................................................104 dB
2.1.4.3 HYDRAULIC SYSTEM TECHNICAL SPECIFICATIONS
Hydraulic oil tank capacity ......................................................40 litres
Pump petrol engine ....................................................................double pump 2x4 cm3
Pump diesel engine ....................................................................double pump 2x4 cm3
Hydraulic system max pressure ..............................................210 bars
For further information, see the hydraulic diagram enclosed with the manual and the para‑
graph on maintenance of the hydraulic components.
MULL177520113
14
SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA

2.1.4.4 ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS THERMIC
Battery ................................................................................55 Ah ‑ 240 A ‑ 12V
Alternator petrol engine ..................................................20 A (3600 rpm)
Alternator diesel engine ..................................................14 A (3000 rpm)
Electric motor: ‑ rated voltage..........................................230 V
‑ frequency............................................50 Hz
‑ rated power........................................2,2 kW
For further information, see wiring diagram enclosed with the manual and the paragraph on
maintenance of electrical components.
2.1.4.5 ELECTRICAL SYSTEM TECHNICAL SPECIFICATIONS LITHIUM
Battery ................................................................................90 Ah ‑ 48V
Electric motor: ‑ rated voltage ......................................48 V
‑ rated power........................................2 kW
Sound power level at operator’s ear ..............................70 dB
Measured sound power level ..........................................86 dB
Granted sound power level..............................................88 dB
Onboard battery charger…………………………………220V±30V 50÷60Hz
Battery charger (option)………………………………....110V±30V 50÷60Hz
For further information, see wiring diagram enclosed with the manual and the paragraph on
maintenance of electrical components.
MULL177520113
SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
15

2.1.5 TERMINOLOGY
To make the contents of this manual easier to understand, the diagram provided below illu‑
strates the terms used to identify the parts of the platform.
KEY
MULL177520113
16
SELF‑PROPELLED TRACKED PLATFORM LL1775
HINOWA
1Tracked undercarriage 19 Extension arm
2Revolving turret 20 Jib cylinder
3Turntable + rotation motor 21 Right jib arm
4Emergency controls 22 Left jib arm
5Base+electrical component compartment+oil tank 23 Remote control for fault management
6Double gear pump 24 Basket or cage
7Petrol/diesel engine / Battery pack + inverter +
battery charger (LITHIUM MOTOR)25 Basket support
8Stabiliser 26 Rotary actuator for basket rotation
9Stabiliser cylinder 27 Basket levelling cylinder on the basket
10 Second arm tie rod 28 Jib transmission
11 Second arm 29 First-second arm transmission
12 Second-third arm cylinder 30 First-second arm cylinder
13 Second-third arm transmission 31 First arm
14 Second-third arm connecting rod 32 First arm tie rod
15 Basket levelling cylinder on the transmission 33 Electric motor
16 Third arm 34 Double gear pump
17 Stabiliser plate 35 Emergency hand pump
18 Jib tie rod