Hisun HS 1000UTV User manual

Introduction HS 1000UTV
1-1
INTRODUCTION
Congratulations on your purchase of the HS 1000UTV/HS 900UTV/HS 800UTV-5. This
Owner’s / Operator’s manual will provide you information regarding safe operation,
operational instructions, maintenance and care. Fully understanding this manual and
following all of the instructions herein will provide the knowledge needed to have safe and
enjoyable UTV operation.
For questions regarding this UTV, please call [phone].
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV.
MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS UTV SHOULD NOT BE RIDDEN BY ANYONE UNDER
16 YEARS OF AGE.

Introduction HS 1000UTV
1-2
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY
OR DEATH. Particularly important information is distinguished in this manual by the following
notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death
to the machine operator, bystander or a person inspecting or repairing the
machine.
A CAUTION indicates special precautions that must be taken to avoid damage
to the machine.
NOTE: A NOTE provides key information to make procedures easier
clearer.

Introduction HS 1000UTV
1-3
IMPORTANT NOTICE
This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this
UTV on any public street, road or highway.
This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this UTV.
When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher
than -4°F (-20°C). Start the UTV after the UTV has warmed up. Please see page 7-3 on the warming up
process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors. To
start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15
seconds between each start attempt.

Introduction HS 1000UTV
1-4
NIVERSAL SYMBOLS
As a guide to the operation of your vehicle, various universal symbols have been utilized on the
instruments and controls. The symbols are shown below with an indication of their meaning.
Safety Alert Symbol Lift Cylinder-Retract
Diesel Fuel Lift Cylinder-Extend
Engine coolant-Temperature Lift Cylinder-Float
Parking Brake Hazard Warning Lights
Battery Charging Condition Master Lighting Switch
Engine Oil-Pressure Audible Warning Device
Turn Signal/Hazard Fault indicator light of EPS system
Differential Lock 2WD/ 4WD
Position light bulb

Introduction HS 1000UTV
1-5
Table of Contents
Subject Page
Introduction 1-1
Important manual information 1-2
Important notice 1-3
Universal symbols 1-4
Location of parts 1-8
Illustrated contents 1-9
Safe operation 2-1
Safety instructions 2-1
Operation 2-2
Children safety instructions 2-2
Driving on a slope 2-2
Driving in harsh conditions 2-3
Driving at high speed 2-3
Instructions for carrier 2-3
Parking 2-3
Transportation 2-4
Maintenance 2-4
Warning and caution labels 3-1
Servicing of vehicle 4-1
Specifications table 5-1
Vehicle limitations 5-3
Pre-operation 6-1
Operating the engine 7-1
Starting the engine 7-1
Cold starting 7-3
Stopping the engine 7-3
Warming up 7-3
Warm-up transmission oil in the low
temperature range
7-3
Operating the vehicle 8-1
Operating new vehicle 8-1
Do not operate the vehicle at full
speed for the first 50 hours
8-1
Changing lubricating oil for new vehicles 8-1
Subject Page
Starting 8-1
Seat belt 8-1
Head light switch 8-2
Hazard light switch 8-2
Turn signal light switch 8-2
Brake pedal 8-3
Gear shift lever 8-3
4WD lever 8-4
Accelerator pedal 8-5
Stopping 8-5
Fuel gauge 8-5
Coolant temperature gauge 8-5
Winch mount plate 9-1
Transporting vehicle 9-1
Service intervals 9-2
Periodic service 10-1
How to open the hood and tilt the seat 10-1
Hood 10-1
Operator’s sea 10-1
Moving the seat forward and backward 10-2
Adjustment of the steering wheel 10-2
Cargo bed 10-2
Front and rear shock adjustment 10-3
Spring preload 10-3
Rebound damping force 10-4
Compression damping force 10-4
Jack-up point 10-5
Front end 10-5
Rear end 10-5
Visual inspection 10-5
Checking and Refueling 10-5
Checking coolant level 10-6
Cleaning radiator screen 10-6
Checking brake pedal 10-7

Introduction HS 1000UTV
1-6
Checking parking brake 10-8
Checking gauges meter and easy
checker lamps
10-8
Checking head light turn signal light etc 10-8
Checking seat belt and ROPS 10-8
Checking CV boot 10-8
Checking tire inflation pressure 10-8
Every 50 hours 10-9
Greasing 10-9
Checking engine start system 10-9
Checking wheel bolt torque 10-10
Cleaning air cleaner primary element 10-10
Evacuator valve 10-11
Chick fuel line and fuel filter 10-11
Checking the battery 10-11
Battery charging 10-12
Adjusting toe-in 10-12
Cleaning muffler 10-13
Every 200 hour 10-13
Changing engine oil 10-13
Replacing engine oil filter 10-14
Replacing engine oil 10-14
Checking brake pedal 10-15
Checking the brake pedal free travel 10-15
Checking the brake pedal stroke 10-15
Checking brake hose and lines 10-15
Checking brake light switch 10-15
Checking radiator hose and clamp 10-16
Precaution at overheating 10-16
Checking intake air line 10-16
Every 300 hours 10-16
Checking tire 10-16
Every 400 hours 10-17
Changing transmission fluid 10-17
Changing front and rear axle case oil 10-17
Every 500 hours 10-18
Replacing fuel filter 10-18
Every 600 hours 10-18
Adjusting engine valve clearance 10-18
Every 1500 hours 10-18
Checking injection and fuel pump 10-18
Every 1 year 10-18
Replacing air cleaner primary element
and secondary element
10-178
Every 2 years 10-18
Changing brake fluid 10-8
Flushing Cooling system and changing
coolant
10-18
Anti-freeze 10-19
Replacing radiator hose 10-20
Replacing fuel hose 10-20
Replacing brake master cylinder (inner
parts)
10-20
Replacing front brake seal 10-20
Replacing rear brake cylinder seal 10-20
Replacing intake air line 10-20
Every 4 years 10-20
Replacing brake hose 10-20
Replacing mini-blade fuses 10-20
Replacing procedure 10-21
Replacing light bulb 10-21
Storage 10-21
Vehicle storage 10-21
Removing the vehicle from storage 10-22
Electric power steering system 11-1
Troubleshooting 12-1
Engine troubleshooting 12-1
Check malf code meaning by reading
the below table
12-2
Battery troubleshooting 12-3
Machine troubleshooting 12-4

Introduction HS 1000UTV
1-7
Options 13-1
Emissions warranty 14-1

Introduction HS 1000UTV
1-8
LOCATION OF PARTS
①Roll-over protective structure.
②Front hood
③Hazard/Turn signal light (if equipped)
④Headlights
⑤Winch mount plate
ILLUSTRATED CONTENTS

Introduction HS 1000UTV
1-9
①Steering wheel
②Brake pedal
③Accelerator Pedal
④Cup holder
⑤Gear indicator
⑥Tachometer
⑦Speedometer
⑧DC socket
⑨Gear shift lever (Range)
⑩Parking brake lever

Introduction HS 1000UTV
1-10
①Cargo bed
②Tail lamp
③Muffler
④Rear trailer hitch bracket
⑤Handgrip
⑥Fuel tank cap

Safe Operation
2-1
All operators, including experienced UTV drivers or
passengers, should carefully read and fully
understand this Users Manual, and operate strictly
as the manual states in order to achieve the best
performance and avoid accidents. Everyone who
uses your UTV should be trained on how to operate
the UTV and be required to read this manual before
operation.
1. Safety Instructions:
1. Only start and operate the vehicle after you
have finished reading this manual.
2. Pay close attention to the warning and caution
labels on the UTV.
3. Understand completely and learn to use the
safety devices (roll-over protective structure,
seat belts), and never change the original
safety devices. If the safety devices are
damaged, consult your local dealer for
replacement. Always use seat belts.
①Roll-over protective structure；
②Seat belts；
Do not wear loose articles of clothing during
operation, as these can be drawn into moving
parts on the vehicle and could cause a severe
injury to occur.
You should always wear protective equipment,
such as helmet, boots, eye protection, ear
protection, and glove setc.
4. Only a qualified driver with driving license
should operate this UTV. Never operate after
drinking alcohol, using drugs or controlled
substances, or while fatigued.
5. Always perform the pre-operation checks as
following:
5) Check seat belts for wear or damage, if
necessary, replace it.
6) Check brakes, throttle, brake pedal and
other mechanical parts for proper operation.
If you discover any irregularities, replace
related parts as necessary. Periodically
check the fittings and fasteners.
7) Check engine oil level and engine coolant
level.
8) Check that the UTV is equipped to handle
the surroundings.
9) Check and keep vehicle clean. Sludge,
grease and debris can cause a fire and
severe injury.
6. Passenger quantity and loading:
1) Only the driver and one passenger inside
cab. It is suggested that children under age
of 5 not be allowed as a passenger.
2) Single-row vehicle’s loading limit is
660lbs(300KG). Reduce the loading weight
according to road conditions. Never exceed
the weight limits for operation.
7. Never allow unauthorized persons to repair this
UTV. This may affect vehicle performance and
cause injury.

Safe Operation
2-2
2. Operation
1. Start the engine only in an open ventilated
area. Carbon monoxide is colorless, odorless
and is emitted from the engine and can cause
death in areas with poor ventilation.
2. Never start the vehicle or operate the gear
selector unless seated in the driver’s seat.
3. Never start the engine until the select lever is
placed in “N” position and the brake is in the
brake position.
4. The driver and passenger shall always wear
their seatbelt while the vehicle is being
operated.
5. Operators of the UTV should not wear
earphones.
6. Use the proper trailer hitch to haul cargo,
otherwise, serious injury or death can happen.
①Trailer Hitch
7. Do not accelerate quickly when starting the
engine, especially driving on rough terrain as
this can cause injury or death. Press the
accelerator pedal slowly.
8. Drive at slow speeds before braking.
9. When the differential is unlocked (DIFF.LOCK
is off) the front/rear wheels can turn at different
speeds to assist in the stability of the vehicle.
10. Never drive over terrain such as a ditch, a hole,
dams, excessive mud, or the vehicle can get
stuck because of the vehicles weight.
11. Always pay close attention to your
surroundings, and check for streets, trail
intersections or other obstacles.
12. Always use signals in advance of turns.
13. Do not allow entrance or exit of the vehicle
while it is moving.
14. Keep the floorboard free of debris that can
obstruct the ability to use the brake pedal.
15. Position your hands on the steering wheel.
Always keep your hands and feet inside
passenger area of the vehicle. Never try to
stand while operating the vehicle.
16. Do not tow passengers, or attempt to jump the
vehicle.
3. Children safety instructions
Always watch children when they are around the
vehicle. Children like to imitate adults and this could
lead to an accident.
Do not leave children alone beside the vehicle.
Keep children from the operating area of the
vehicle.
Turn off the engine and remove the key when
children are in the operating area.
Never carry children in the cargo area. This is very
dangerous to children. Children under age of 5
should not be allowed in this vehicle.
Never allow children to touch or climb on the
vehicle, even if they are under adult supervision.
Always check for people or obstacles behind the
vehicle before shifting the vehicle into reverse.
Avoid a collision with an obstacle or person.
Park the vehicle on a firm, flat area. If parking on a
slope, you should use hand lever parking brake
then remove the key.
4. Driving on a slope

Safe Operation
2-3
Be cautious when riding on a slope, as this is the
main reason for loss of control, and overturn,
leading to severe injury or even death.
1. Drive in a straight line on a slope at a low-
speed.
2. Reduce weight when riding on a slope or rough
terrain.
3. Avoid the sudden application of the brakes
when you go uphill or downhill. Be more careful
when vehicle turns on a slope.
4. If you start to lose momentum or need to park
when climbing, use the hand lever brake to
come to a stop. Release the brake and begin
to coast down the hill.
5. If do not believe you can operate the UTV
safely in reverse do not attempt to ascend the
slope any further.
6. Riding in mud, a ditch, and on slopes will
increase the risk of an overturn. Be more
cautious when operating in 4WD, vehicle
traction will increase and it is easy to misjudge
for vehicle’s ability to climb a grade.
7. Drive gradually and slowly when climbing.
Avoid suddenly changes of vehicle speed or
direction.
5. Driving in harsh conditions
1. Vehicle can be operated during the day or
under good light conditions.
2. Under all conditions, both operator and
passengers should wear helmet and protective
equipment.
3. The Driver should slow down according to road
conditions, terrain, visibility conditions.
4. Be cautious when driving over a ditch, stone
roads or hidden obstacles.
Avoid operating in any unknown depth of water.
（water depth should not exceed axle height）.
Driving at high speed
1. Check the condition of the front and rear
wheels.
1. Pay attention to the difference of braking
performances between two and four-wheel
drive. Slow down when turning. Turning at high
speeds, may result in overturn or even death.
2. Turn on your headlights at high speeds.
3. Drive only when the vehicle speed can be
controlled.
4. Do not use DIFF.LOCK when driving at high
speeds. This may cause loss of control of the
vehicle.
5. When driving at high speeds, sudden turning of
the steering wheel will reduce vehicle stability.
Never sharply turn the steering wheel at high
speeds.
7. Instructions for carrier
1. Never carry a passenger in the cargo area.
2. Evenly distribute the cargo to maintain proper
stability. Avoid overloading the carrier. Cargo
should be securely attached.
3. Reduce loaded weight when driving on poor
road conditions or on steep inclines.
4. Only the driver should be in the seat when
operating the hydraulic dump mechanism (if
applicable).Once lowered, lock the cargo bed
in place before operating the vehicle. Don’t put
your hands or your body under the cargo bed
when the carrier is lifted (if applicable). Avoid
driving before securing and locking the cargo
bed.
8. Parking

Safe Operation
2-4
1. Set the gear shift to the “N” position and pull
the braking brake to the top position to park the
vehicle.
2. Avoid stopping the vehicle on a slope. If
stopping on a slope make sure the vehicle is
stationary before exiting.
①Parking brake lever.
②Pull to “PARK”
9. Transportation
1. Avoid dragging the vehicle behind another
vehicle. Use a trailer or truck to transport the
vehicle.
2. When loading or unloading, pay attention to
your surroundings and others in the area.
8. Maintenance
Stop the vehicle and park it on level ground. Pull
the parking brake and remove all cargo. Place the
shift lever in the “N” position, stop the engine and
remove the key.
1. When working next to the engine, exhaust, or
radiator, work only after it has cooled down.
2. Wait for the engine to stop running and cool
down before checking the coolant level.
Otherwise, you could be burned by hot fluid or
steam.
No smoking when adding electrolyte or refueling.
The fuel tank and battery should be
3. kept away from sparks. The battery produces
hydrogen and oxygen during charging and this
could accelerate the risk of explosion.
4. Read and follow the instructions before
replacing the battery.
5. During maintenance, first aid kits and fire
extinguishers should be placed at your
fingertips.
6. During maintenance, you should disconnect
the battery cables.
①Battery
7. Do not open the radiator cap before coolant
has cooled down. When the coolant is cold,
open slowly and let the coolant pressure
reduce, and then open radiator cap. Check for
the coolant level in the coolant reservoir. If
necessary, add coolant.
8. Tires should be mounted on rims with special
equipment, only by professionals.
9. Keep the specified tire pressure to ensure
driving safety.
10. Elevate the vehicle and place a suitable stand
under the frame when removing the wheels.Be
sure tore-tighten the wheel nuts to the
specified torque.

Warning Labels
3-1
Warning and caution labels
（1）（2）（3）
（4）（5）（6）
（7）
（8） （9）

Warning Labels
3-2
（10）（11）
(12）(13)
(14) (15)
(16)

Warning Labels
3-3
(17)

Vehicle Identification Number
4-1
SERVICING OF VEHICLE
Your dealer is interested in your new vehicle
and has the desire to help you get the most
value from it. After reading this manual
thoroughly, you will find you can do some of
the regular maintenance by yourself.
However, when in need of parts or major
service,be sure to see your dealer.
For service, contact the dealership from
which you purchased your vehicle or your
local dealer.
When in need of parts, be prepared to give
your dealer both the vehicle and engine
serial numbers.
Locate the serial numbers now and record
them in the space provided.
Type Serial No.
Vehicle
Engine
Product Identification
Number
Date of Purchase
Name of Dealer
①Vehicle serial number.
①Engine serial number

Specifications
5-1
SPECIFICATION TABLE
Model Specification
Engine
Make
HS2V91MY-1 for HS1000UTV
HS2V91MX-1 for HS9000UTV
HS2V91MW for HS800UTV-5
Type 2 cylinders, 4-cycle, gasoline, SOHC, water
Displacement(s) cc
976CC for HS1000UTV
924CC for HS9000UTV
800CC for HS800UTV-5
Horsepower Kw(HP)
48.85（65.51）for HS1000UTV
45（60.34）for HS9000UTV
41（54.98）for HS800UTV-5
Rated revolution rpm
7500 for HS1000UTV
6000 for HS9000UTV
6500 for HS800UTV-5
Low idling revolution
rpm 1350 to 1500 for HS1000UTV/HS800UTV-5
1400±140 for HS9000UTV
Fuel Capacity L 28
Transmission CVT
Wheels, Drive system 4, Rear 2WD or 4WD
Differential lock Electric control: switch
Gear selection Hi-Lo range forward, Neutral, Reverse
Brakes
Front/Rear Wet disk brake
Parking brake Rear wheel, hand lever
Steering Electronic power
Suspension
Front Independent, Dual A-arm type
Rear Independent, Dual A-arm type
Dimensions
Length mm(in.) 2880 (113.4)
Wide mm (in.) 1760（69.3）
Height mm (in.) 1900（74.8）
Front tread centers mm (in.) 1385 (54.5)
Rear tread centers mm (in.) 1350 (53.1)
Wheelbase mm (in.) 2160（85）
Ground
Clearance
front axle
mm (in.)
330（13.77）
rear axle 320（13）
Turning diameter m (ft) 9.4（30.8）

Specifications
5-2
Model Specification
Max. rolling weight (Towing Capacity) kg (lbs.) 800（1764）
Payload capacity kg (lbs.) 159（350）
Weight kg (lbs.) 690(50.8)
Cargo bed
Width mm (in.) 1290（27.16）
Length mm (in.) 690（27.2）
Depth mm (in.) 190（7.5）
Volume (1 row/2 row) m3 (cu.ft.) 0.24（8.47）
Bed height
(unloaded) mm (in.) 927（36.5）
Cargo bed capacity kg (lbs.) 159（350）
Sound level, operator ear db (A) 85
Tire
Front 27×9-14/14×7 6PR
Rear
27×11-14/14× 9 6PR
Body color Various
NOTE:
The values in “Ground clearance” and “Weight” are those of the machine equipped with the tires
in the table above.
The company reserves the right to change the specifications without notice.
TRAVELING SPEEDS
For HS1000UTV
Range gear shift lever km/h (mph)
Low 79（49）
High 115（72）
Reverse 40（25）