Holman 48009 Manual

Holman
Rancho Cordova, CA 95742
800-343-7486
[e-mail]
20230712R1 DATE: ________________
Instruction Guide
48009

Instructions – 48009
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 1
PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING,
INSTALLING, AND USING THIS PRODUCT.
Warning
Always check for wires, fuel tanks and lines, brake lines and other important
vehicle functionality items prior to drilling and installing all products.
Table of Contents
Tools Needed .................................................................................................................................. 1
Before You Begin ............................................................................................................................ 1
Parts List .......................................................................................................................................... 2
Hardware ......................................................................................................................................... 2
Step 1 – Measure and Mark Mount Locations ................................................................................. 3
Step 2 – Install Plus Nuts ................................................................................................................. 3
Step 3 – Install First Strut Channel .................................................................................................. 4
Step 4 – Install Backing Plates ........................................................................................................ 4
Step 5 – Install Second Strut Channel ............................................................................................. 5
Step 6 – Install Second Strut Channel ............................................................................................. 5
Step 7 – Install Folding Shelves to Strut Channel ............................................................................ 5
Tools Needed
7/16” Socket and Wrench 1/2” Socket and Wrench
25/64” Drill Bit Drill
Plus Nut Installation Tool (P9902)*
* Sold Separately.
Before You Begin
 Read all instructions prior to assembling or installing any Holman product.
 Always locate your installation locations prior to performing any work.
 ENSURE SAFETY WHILE INSTALLING OR DRILLING INTO VEHICLE.
 Plus Nut Installation Tool Kit (P9902) is not included and must be purchased separately.
 This kit can be used in various wall mounting applications, this document will focus on
the folding shelves.
 Please make sure you have your folding shelf built prior to the installation of 48009.

Instructions – 48009
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 2
Parts List
Hardware

Instructions – 48009
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 3
Step 1 – Measure and Mark Mount Locations
 Measure your desired mounting
length to determine how many
Strut Channels needed for your
installation.
 Measure the height off the floor
needed for mounting the strut
channel for your application. Be
sure to keep strut channel
horizontal and square to the
floor.
 Determine the length needed for
the first strut channel, trim if
needed to get as many mounting
locations as possible per strut
channel.
 We recommend a minimum of four
plus nuts per strut channel.
 Be sure to align strut holes with a structural member of vehicle.
 Mark locations for plus nuts.
 Measure twice, drill and cut once.
Step 2 – Install Plus Nuts
DO NOT drill beyond depth of floor or upper installation surface. Always check
for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
 Plus nuts are not included in the 48009 hardware kit. Use the plus nuts included with the folding
shelves.
 At each marked location, drill hole using 25/64” drill bit and appropriate sized drill-bit stop collar. If
25/64” drill bit is not available, a 3/8” drill bit can be used, although it may be necessary to tap in
the plus nuts.
 Insert 1/4” x 2-1/4” hex head bolt through 1/4” flat washer and plus nut installation tool, and then
screw bolt into plus nut. Knurled end of plus nut tool must be directed away from bolt head and
contacting plus nut.
 Insert plus nut into hole with plus nut tool attached.
 Using the 9/16” box wrench, hold the plus nut tool stationary and then tighten hex head bolt until
plus nut is tightly gripping and does not spin when hex bolt is loosened.
 DO NOT overtighten plus nut.
 Using the 9/16” box wrench, hold the plus nut tool stationary to remove the 1/4” hex head bolt.
MEASURE

Instructions – 48009
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 4
Step 3 – Install First Strut Channel
 Using 1/4”-20 X 1-1/4” hex head bolts (included with
folding shelves), 1/4” lock washers (included with
folding shelves), 1/4” oversized washers, bolt the first
strut channel to the previously installed plus nuts in the
orientation shown.
Step 4 – Install Backing Plates
 Determine the number of backing plates
required for the number of mounting
locations you need for your application,
as well as one for the splice plate.
 Using desired number of backing plates,
side the plates into the exposed side of
the strut channel.
 Be sure to slide backing plates into
the strut channel before installing the
splice plate.
 Using two 5/16” X 7/8” hex head bolts,
two 5/16 lock washers, and two 5/16” flat
washers; attach splice plate to the last
backing plate if attaching more strut
channels together.
 Snug tighten but allow movement.
H
OLD
Sample installation
onto floor shown.

Instructions – 48009
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 5
Step 5 – Install Second Strut Channel
 Align the next strut channel with the first, determine
best mounting locations and required length. Trim if
needed.
 Mark a minimum of four plus nuts per strut channel.
 Be sure the second strut channel is horizontal
and square to the floor and the installed strut
channel.
 Be sure to align strut holes with a structural
member of vehicle.
 Measure twice, drill once.
 Install plus nuts following the process in step 2.
 Using 1/4”-20 X 1-1/4” hex head bolts (included
with folding shelves), 1/4” lock washers
(included with folding shelves), 1/4” oversized
washers, bolt the first strut channel to the
previously installed plus nuts in the orientation shown.
Step 6 – Install Second Strut Channel
 Attach First and second strut channels
together using the pre-installed splice plate
 If installing an additional strut kit, follow the
steps above.
Step 7 – Install Folding Shelves to Strut Channel
 Slide backing plate to desired mounting location for your
application.
 Using a backing plate, two 5/16” X 7/8” hex head bolts,
two 5/16” locking washers and two 5/16” flat washers
mounting foot to the backing plate.
 Repeat for opposite side.
 Mid mounts are not required for this installation, a second set
of 48009 could be installed if desired.
 Complete install following equipment installation instructions
for foot mounting.
ALIGN

Instructions – 48009
For Technical Support Call: 800-343-7486, Monday-Friday, 7AM - 4 PM (PST) Page 6
GO BACK AND TIGHTEN ALL HARDWARE.
INSTALLATION AND ASSEMBLY ARE COMPLETE.