Honeywell PRO4200 User manual

September 2020 © 2020 Honeywell International, Inc. All rights reserved. 800-25696V1 i
PRO4200
(PRO42IN)
Input Module
Installation Guide

ii www.honeywell.com
Copyright© 2020 Honeywell. All rights reserved.
All product and brand names are the service marks, trademarks, registered trademarks, or registered
service marks of their respective owners. Printed in the United States of America. Honeywell reserves the
right to change any information in this document at any time without prior notice.
WIN-PAK ® is a trademark of Honeywell International, Inc.
Ordering Information
Please contact your local Honeywell representative or visit us on the web at www.honeywellaccess.com
for information about ordering.
Feedback
Honeywell appreciates your comments about this manual. Please visit us on the web at
www.honeywellaccess.com to post your comments.
Discover | Customer Portal
Self-Service Product Support and Learning Management System
https://honeywelldiscovertraining.com/login/discover/default.asp
YouTube | Honeywell Help and Support
https://www.youtube.com/channel/UCBEL6ouNV_LN5lEpYRujMTg/featured

PRO4200 Input Module, Installation Guide, Document 800-25696V1 iii
Notices
Warnings and Cautions.................................................................................................... . . . . . . . . . . v
Disclaimer.......................................................................................................................... . . . . . . . . . vii
Compliance........................................................................................................................ . . . . . . . . . vii
CE and WEEE Marking .................................................................................................. . . . . . . . . . vii
Unpacking Procedure....................................................................................................... . . . . . . . . . viii
Shipping Instructions ....................................................................................................... . . . . . . . . . . ix
Limited Warranty ............................................................................................................. . . . . . . . . . . x
Confidentiality .................................................................................................................. . . . . . . . . . . x
Installing the PRO4200 Input Module
Description ........................................................................................................................ . . . . . . . . . 11
Specification...................................................................................................................... . . . . . . . . . 12
Set Up: Setting Up a jumper........................................................................................... . . . . . . . . . 12
LED Operation.................................................................................................................. . . . . . . . . . 14
Power.................................................................................................................................. . . . . . . . . . 17
Communications............................................................................................................... . . . . . . . . . 17
Wiring ................................................................................................................................ . . . . . . . . . 18
Alarm Contact Wiring........................................................................................ . . . . . . . . . 18
Control Output Wiring....................................................................................... . . . . . . . . . 18
Mounting Options............................................................................................................. . . . . . . . . . 19
Installing the Module....................................................................................................... . . . . . . . . . 19
Wiring Diagram for Connectors 1 through 12............................................................. . . . . . . . . . 20
Wiring Diagram for Connectors 10 through 12........................................................... . . . . . . . . . 21
CONTENTS

iv www.honeywell.com
(This page is left blank intentionally for double-sided printing.)

PRO4200 Input Module, Installation Guide, Document 800-25696V1 v
Notices
Warnings and Cautions
Warning
Before installation, TURN OFF the external circuit breaker which supplies power to the
system.
Before connecting the device to the power supply, verify that the output voltage is
within specifications of the power supply.
Do not apply power to the system until after the installation has been completed.
Personal injury or death could occur, and the equipment could be damaged beyond
repair, if this precaution is not observed!
Warning: Fire Safety and Liability Notice
Never connect card readers to any critical entry, exit door, barrier, elevator, or gate
without providing an alternative exit in accordance with all fire and life safety codes
pertinent to the installation. These fire and safety codes vary from city to city and you
must get approval from local fire officials whenever using an electronic product to
control a door or other barrier. Use of egress buttons, for example, may be illegal in
some cities. In most applications, single action exit without prior knowledge of what
to do is a life safety requirement. Always make certain that any required approvals are
obtained in writing. DO NOT ACCEPT VERBAL APPROVALS, BECAUSE THEY
ARE NOT VALID.
Honeywell never recommends using the PRO4200 or related products for use as a
primary warning or monitoring system. Primary warning or monitoring systems
should always meet local fire and safety code requirements. The installer must also
test the system on a regular basis by instructing the end user in appropriate daily
testing procedures. Failure to test a system regularly could make the installer liable for
damages to the end user if a problem occurs.
Note: See the Remote Enclosure Installation manuals PRO32ENC1, PRO32ENC2,
PRO32ENC3 or PRO32ENC5 for installation instructions.
Warning:
EARTH ground all enclosures for proper installation.
Warning:
Use suppressors on all door strikes. Use S-4 suppressors for installation. Honeywell
recommends only DC strikes.

Notices
Warnings and Cautions
vi www.honeywell.com
Warning for UL Installations:
• Wiring methods shall be in accordance with the National Electrical Code
(ANSI/NFPA70).
• All interconnecting devices must be UL Listed.
• Not Evaluated by UL for fire, life safety, or burglary applications.
• Do Not Connect To A Receptacle Controlled By A Switch.
• All interconnecting wire must be UL/ULC Listed, rated and suitable for the
use.
Caution:
IF ANY DAMAGE TO THE SHIPMENT IS NOTICED, A CLAIM MUST BE
FILED WITH THE COMMERCIAL CARRIER RESPONSIBLE.
Caution:
Electrostatic discharge can damage CMOS integrated circuits and modules. To
prevent damage, always follow these procedures:
• Use static shield packaging and containers to transport all electronic
components, including completed reader assemblies.
• Handle all ESD sensitive components at an approved static-controlled
workstation. These workstations consist of a desk mat, a floor mat, and an ESD
wrist strap. Workstations are available from various vendors.
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his
own expense.
Note: This document and the data in it shall not be duplicated, used, or disclosed to
others for procurement or manufacture, except as authorized by and with the written
permission of, Honeywell, Inc. The information contained in this document or in the
product itself is considered the exclusive property and trade secrets of Honeywell, Inc.
Copyright laws of the United States protect all information in this document or in the
software product itself.
Note: Any use of this product is subject to the terms and acceptance of the Honeywell,
Inc. Software Agreement. Please request a copy from Honeywell, Inc., and review the
agreement carefully.

Notices
Disclaimer
PRO4200 Input Module, Installation Guide, Document 800-25696V1 vii
Disclaimer
Product Liability; Mutual Indemnification
In the event that a Customer receives a claim that a Product or any component thereof
has caused personal injury or damage to property of others, Customer shall
immediately notify Honeywell in writing of all such claims. Honeywell shall defend
or settle such claims and shall indemnify and hold Customer harmless for any costs or
damages including reasonable attorneys' fees which Customer may be required to pay
as a result of the defective Product or the negligence of Honeywell, its agents, or its
employees.
Customer shall hold harmless and indemnify Honeywell from and against all claims,
demands, losses, and liability arising out of damage to property or injury to persons
occasioned by or in connection with the acts or omissions of Customer and its agents
and employees, and from and against all claims, demands, losses, and liability for
costs of fees, including reasonable attorneys' fees, in connection therewith.
Compliance
To obtain applicable EU compliance Declaration of Conformities for this product,
please refer to our website,
https://www.security.honeywell.com/All-Categories/access-control-systems/control-p
anels-hardware. For any additional information regarding the compliance of this
product to any EU-specific requirements, please contact:
Honeywell Security & Communications
Honeywell Security - Quality Assurance Dept., Newhouse Industrial Estate
Motherwell
Lanarkshire ML1 5SB
Scotland
United Kingdom
Tel: [phone]
Email: [email protected]
CE and WEEE Marking
Description of the used symbol.
CE -Standard -Logo. This product complies with
the harmonized Regulation of the EU
WEEE symbol.It indicates this product is to be
recycling and not been thrown in the dustbin

Notices
Unpacking Procedure
viii www.honeywell.com
Unpacking Procedure
Caution:
If any damage to the shipment is noticed before unpacking, a claim must be filed with
the commercial carrier.
All containers should be opened and unpacked carefully in order to prevent damage to
the contents.
The following steps are used to unpack equipment in preparation for installation:
1. Open the container and remove the unit(s) and all packing material. Retain the
container and all packing materials. They may be used again for reshipment of
the equipment, if needed.
2. Inspect the contents for shortage. If items are missing items, contact the order
entry department at 800-323-4576.
3. Visually check contents. If damage is discovered, perform the following:
• If shipping caused damage to the unit, a claim must be filed with the
commercial carrier.
• If any other defect is apparent, call for a return authorization.

Notices
Shipping Instructions
PRO4200 Input Module, Installation Guide, Document 800-25696V1 ix
Shipping Instructions
To ship equipment back to Honeywell, Inc.:
1. Contact the customer service department at 800-323-4576 before returning
equipment. When you call please have available:
• A description of the problem or reason you are returning the equipment.
• Your original purchase order number, invoice number and if the unit is
still under warranty.
• A new purchase order number if the unit is not under warranty.
2. From the customer service department, obtain the Return Authorization
Number (RMA).
3. Show the RMA number on all packages shipped. Packages which are not
marked with an RMA number will be refused at the factory and returned to
you COD.
4. Carefully pack the equipment for shipment. Use the original packing material
whenever possible.

Notices
Limited Warranty
xwww.honeywell.com
Limited Warranty
All Products sold or licensed by Honeywell include a warranty registration card which
must be completed and returned to Honeywell by or on behalf of the end user in order
for Honeywell to provide warranty service, repair, credit or exchange. All warranty
work shall be handled through Customer which shall notify Honeywell and apply for a
Return Merchandise Authorization (RMA) number prior to returning any Product for
service, repair, credit, or exchange. Honeywell warrants that its Products shall be free
from defects in materials and workmanship for a period of two years from date of
shipment of the Product to Customer. The warranty on Terminals, Printers,
Communications Products and Upgrade kits is 90 days from date of shipment.
Satisfaction of this warranty shall be limited to repair or replacement of Products
which are defective or defective under normal use. Honeywell's warranty shall not
extend to any Product which, upon examination, is determined to be defective as a
result of misuse, improper storage, incorrect installation, operation or maintenance,
alteration, modification, accident or unusual deterioration of the Product due to
physical environments in excess of the limits set forth in Product manuals. THERE
ARE NO WARRANTIES WHICH EXTEND BEYOND THIS PROVISION. THIS
WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS,
IMPLIED OR STATUTORY, INCLUDING IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. NO
REPRESENTATION OR WARRANTY OF THE DISTRIBUTOR SHALL EXTEND
THE LIABILITY OR RESPONSIBILITY OF THE MANUFACTURER BEYOND
THE TERMS OF THIS PROVISION. IN NO EVENT SHALL HONEYWELL BE
LIABLE FOR ANY RE-PROCUREMENT COSTS, LOSS OF PROFITS, LOSS OF
USE, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES TO ANY
PERSON RESULTING FROM THE USE OF HONEYWELL'S PRODUCTS.
Confidentiality
All software, drawings, diagrams, specifications, catalogs, literature, manuals and
other materials furnished by Honeywell relating to the design, use and service of the
Products shall remain confidential and shall constitute proprietary rights of Honeywell
and Customer agrees to treat such information as confidential. Customer shall acquire
no rights in the design of the Products or the related materials except to use such
information solely for the purpose of and only during the time it sells the Products.
Customer shall not copy the design of any of the Products or use or cause to be used
any Product design or related materials for its own benefit or for the benefit of any
other party. The covenants contained in this section shall remain effective throughout
the term of this Agreement and thereafter unless specifically waived by Honeywell in
writing.

PRO4200 Input Module, Installation Guide, Document 800-25696V1 11
Installing the PRO4200 Input Module
Description
The Input PRO4200 Module provides connections for 16 supervised inputs and two
relay outputs. You can either mount the board in a rack or open and flat. If you
rack-mount the board, only one edge is accessible for wiring; however, a flat mount
increases the amount of available I/O slightly but significantly decreases the number
of boards that can be mounted in one enclosure.
Starting at the bottom of the rack-mount side of the board:
• The first connector provides power to the board.
• The next connector provides communication with the Controller (PRO32IC
OR PRO42IC)
• Continuing up this edge, the next eight connectors provide supervised input
connections.
• The last connector on the rack-mount edge provides terminals for one relay
output.
When the board is mounted flat, one additional relay output and two dedicated alarm
inputs for cabinet tamper and power fault detection are provided on the opposite edge
of the board.
Both form-C relay outputs are designed to handle dry-circuit signals. All of the inputs
are capable of four-state supervision by using End-of-Line (EOL) resistor termination
except the two dedicated inputs. Communication to the control panel is accomplished
via an RS-485 interface. This board requires 12 VDC input power.
When communication to the controller is lost, this board maintains all previous output
settings at the time communication was lost.

12 www.honeywell.com
Installing the PRO4200 Input Module
Specification
Specification
The Input Board is for use in low voltage, class 2 circuits only.
Primary power:
12VDC+10%,250mAmaximum
Relay contacts:
Relays 0 and 1 outputs, Form-C, 2A @ 28VDC, resistive
Primary power:
Inputs:
• 16 supervised, End of Line resistors 1k ohm ± 1% tolerance
• 2 unsupervised dedicated inputs
Wire requirements:
Mechanical:
Environment:
Set Up: Setting Up a jumper
Power 1 twisted pair, 18AWG
RS-485 24AWG, 4,000 feet (1,200 m) max., 2-twisted pair with shield (120,
23pf) (Belden 9842 or equiv.)
Alarm inputs 1 twisted pair per input, 30 ohms max.
Outputs As required for the load
Dimension 5.5" (140mm) W x 9" (229mm) L x 1" (25mm) H
Weight 12 oz. (340g) nominal
Temperature 0°C to +49°C, operating, -55°C to +85°C, storage
Humidity 0% to 85% RHNC
Table 1: PRO4200 Input Module Jumper Settings
Jumper Setting Default Selected
J1 OFF X Port 1 RS-485 EOL terminator is
not active
ON Port 1 RS-485 EOL terminator is
active

Installing the PRO4200 Input Module
Set Up: Setting Up a jumper
PRO4200 Input Module, Installation Guide, Document 800-25696V1 13
Table 2: PRO4200 Input Module DIP Switch Settings
S8 S7 S6 S5 S4 S3 S2 S1 Selection
OFF OFF OFF OFF ON ADDRESS 1*
OFF OFF OFF ON OFF ADDRESS 2
OFF OFF OFF ON ON ADDRESS 3
OFF OFF ON OFF OFF ADDRESS 4
OFF OFF ON OFF ON ADDRESS 5
OFF OFF ON ON OFF ADDRESS 6
OFF OFF ON ON ON ADDRESS 7
OFF ON OFF OFF OFF ADDRESS 8
OFF ON OFF OFF ON ADDRESS 9
OFF ON OFF ON OFF ADDRESS 10
OFF ON OFF ON ON ADDRESS 11
OFF ON ON OFF OFF ADDRESS 12
OFF ON ON OFF ON ADDRESS 13
OFF ON ON ON OFF ADDRESS 14
OFF ON ON ON ON ADDRESS 15
ON OFF OFF OFF OFF ADDRESS 16
ON OFF OFF OFF ON ADDRESS17
ON OFF OFF ON OFF ADDRESS18
ON OFF OFF ON ON ADDRESS19
ON OFF ON OFF OFF ADDRESS20
ON OFF ON OFF ON ADDRESS21
ON OFF ON ON OFF ADDRESS22
ON OFF ON ON ON ADDRESS23

14 www.honeywell.com
Installing the PRO4200 Input Module
LED Operation
* = Default
LED Operation
The Input Board uses two onboard LEDs (D1 and D2) to provide status information
during the power-up sequence as well as during normal operation.
ON ON OFF OFF OFF ADDRESS24
ON ON OFF OFF ON ADDRESS25
ON ON OFF ON OFF ADDRESS26
ON ON OFF ON ON ADDRESS27
ON ON ON OFF OFF ADDRESS28
ON ON ON OFF ON ADDRESS29
ON ON ON ON OFF ADDRESS30
ON ON ON ON ON ADDRESS31
OFF OFF Reserved
OFF ON 9,600BPS
ON OFF 19,200BPS
ON ON 38,400BPS*
OFF Not used*
Table 2: PRO4200 Input Module DIP Switch Settings (continued)
S8 S7 S6 S5 S4 S3 S2 S1 Selection
Table 3: PRO4200 Input Module Onboard LED Settings
Mode LED D1 LED D2 Description
Power-up
sequence
ON OFF Start power-up, hardware setup.
OFF ON Testing RAM.
ON ON Testing ROM and completing
initialization.
FLASH ON LED D1 flashes four times after
power-up is completed.

Installing the PRO4200 Input Module
LED Operation
PRO4200 Input Module, Installation Guide, Document 800-25696V1 15
In addition to the status LEDs, there are two additional relay status LEDs and 16 input
status LEDs on board. The input LEDs flash when there is an alarm associated with
the input. When any relay or input is energized or ON, its corresponding status LED
becomes ON also. The LED remains ON for as long as the relay is energized.
Normal
Operation
FLASH This is the processor heartbeat LED. It
flashes once every second. A short ON
time (~20% duty cycle) indicates the
board is offline or has lost serial
communication with the Controller
board. A long ON time (~80% duty
cycle) indicates the board is online and
communicating with the Controller
board.
FLASH Flash when there is activity on its Serial
Port.
Table 3: PRO4200 Input Module Onboard LED Settings
Mode LED D1 LED D2 Description

16 www.honeywell.com
Installing the PRO4200 Input Module
LED Operation
The assignment for each relay status LED is shown in the following table.
Table 4: Additional PRO4200 Input Module LEDs
LED number Description
D3 Input 0 status
D4 Input 1 status
D5 Input 2 status
D6 Input 3 status
D7 Input 4 status
D8 Input 5 status
D9 Input 6 status
D10 Input 7 status
D11 Input 8 status
D12 Input 9 status
D13 Input 10 status
D14 Input 11 status
D15 Input 12 status
D16 Input 13 status
D17 Input 14 status
D18 Input 15 status
D19 Tamper status
D20 Power status
D21 Relay 0 status
D22 Relay 1 status

Installing the PRO4200 Input Module
Power
PRO4200 Input Module, Installation Guide, Document 800-25696V1 17
Power
The Input Board accepts 12VDC with an operating range of 10 to 14VDC and
consumes 250mA of current. Locate power source as close to this board as possible.
Connect power with minimum of 18AWG wire.
Note: POLARITY for 12VDC power is important. Make sure the +12 VDC is connected to
the terminal labeled +12V and the return is connected to the terminal labeled GND.
Communications
The Input Board communicates to the host controller through an RS-485 interface.The
interface allows for multi-drop communication of up to 4,000 feet (1,200 m) total per
port. Use two twisted pair (minimum 24AWG) with shield for communication
(Belden 9842 or equiv.). The default speed of this port is 38.4Kbps but it can be
downgraded to 19.2Kbps or 9.6Kbps if the line conditions or receiving equipment
require it (see Table 1 on page 12for jumper settings and Table 2 on page 13 for DIP
switch settings).
For wiring to an RS-485 port:
1. TR+ is the plus side of the transmit and receive differential signal.
2. TR- is the negative side of the transmit and receive differential signal.
3. GND is the signal ground. The wiring for this signal is required and NOT
optional. This signal must NOT be connected to chassis GND.
4. Use 24 AWG low capacitance, two twisted-pair, shielded cable (Belden 9842
or equiv.).
Note: For RS-485 Communication Connections, twist the blue pair together
and use as the common; use the orange pair as your data pair, observing
polarity. Connect the external drain shield to the appropriate earth ground on
one end.
5. When daisy-chaining RS-485 ports together, connect the TR+ wires from the
upstream and downstream boards to the TR+ terminal. Likewise, connect the
TR- wires from the upstream and downstream boards to the TR- terminal.

18 www.honeywell.com
Installing the PRO4200 Input Module
Wiring
By factory default J1 is set open. If this board is the last board on the RS-485 bus,
install jumper J1 across both pins (closed). Closing J1 provides the bus termination
required.
Wiring
This section presents information on alarm contact wiring and control output wiring.
Alarm Contact Wiring
Inputs 0 to 15 may be configured to use normally open or normally closed contacts
and non-supervised or supervised (with standard ±1 tolerance 1K ohm). All 16 inputs
can be configured to monitor general-purpose alarm sensors or can be used as control
inputs.
Additional inputs TMP and PFL are typically used for monitoring cabinet tamper and
power failure respectively. These two inputs are not supervised and are not accessible
when the board is rack-mounted. These inputs are used when this board is mounted
remotely and cannot take advantage of the tamper and power fail detect inputs on the
controller board. If these inputs are not used, install a short piece of wire at the input to
indicate safe condition.
Input configuration including sensitivity and hold time is set via host software.
Control Output Wiring
Two form-C relay contacts are provided for controlling other devices. Each may be
assigned to a general-purpose output. They are configurable as standard (energize to
activate) or fail-safe (de-energize to activate) by the host software.
The energized or ON time of each relay can be configured using pulse control for
single or repeating pulses via host software. The energized or ON time of a single
pulse can be extended up to 24 hours. For repeating pulses, the on/off time can be
defined in 0.1 second increments and be repeated up to 255 times.
Relays 0 and 1 are rated for dry contact signal or load switching. While they are sized
to handle typical loads, load switching can cause abnormal contact wear and
premature contact failure. Switching of inductive loads (e.g., strikes) also causes EMI
(electromagnetic interference) which may interfere with normal operation of other
equipment. To minimize premature contact failure and to increase system reliability, a
contact protection circuit is highly recommended. The following circuit is suggested.
Locate the protection circuit as close to the load as possible (within 12 inches [30cm]);
the effectiveness of the circuit decreases as the distance from the load increases.

Installing the PRO4200 Input Module
Mounting Options
PRO4200 Input Module, Installation Guide, Document 800-25696V1 19
Relay 1 is a general-purpose relay output and is not available when the board is
rack-mounted.
Use sufficiently large gauge of wires for the load current to avoid voltage loss.
Mounting Options
This board can be mounted on-edge in the rack-mount enclosure provided by
Honeywell or it can be mounted flat against any surface using standoffs under the
mounting holes provided in each of the four corners of this board.
When this board is rack-mounted, the connectors for one general-purpose output, two
general-purpose outputs, and two dedicated inputs are not accessible and should not
be used.
The most common reason for mounting a board flat is that it is being installed
remotely to be located near the alarms being monitored. In this case, mount it in its
own enclosure. Use the two dedicated inputs to monitor cabinet tamper and power
fault. The additional general-purpose output provided allows for control of a local
horn or other equipment.
Installing the Module
1. Set Jumpers and DIP switches.
2. Mount this board in the appropriate enclosure. If this board is being mounted
in a rack, the component side of the board is to your right as you face the rack.
3. Connect the communications and power supply to the circuit boards with the
Power Supply Harness.
Warning: DO NOT CONNECT THE POWER SUPPLY TO THE AC SOCKET UNTIL
ALL WIRING HAS BEEN INSTALLED AND RECHECKED.
4. Connect wiring to alarm input sensors or install jumper wire as appropriate.
5. Connect relay output wiring as appropriate.
6. Connect communications wiring to the Intelligent Controller.
7. Recheck wiring for correct connections and continuity.
8. When all boards have been installed, connect the power supply cord for proper
connections and power.
9. Set up the panel controls using the host software.

20 www.honeywell.com
Installing the PRO4200 Input Module
Wiring Diagram for Connectors 1 through 12
Wiring Diagram for Connectors 1 through 12
Figure 1: PRO4200 Input Module Wiring: Connectors 1-12
Note: See LED Operation on page 14 for descriptions of LEDs D1-D22.