Honeywell Tradeline T8511G User manual

X-XX UL
INSTALLATION INSTRUCTIONS
®U.S. Registered Trademark
Copyright © 2004 Honeywell International Inc.
All Rights Reserved
T8511G,R Microelectronic
Heat Pump Thermostats
APPLICATION
The T8511 Microelectronic Heat Pump Thermostat provides electronic control of 24 Vac two-stage heating and one-stage
cooling heat pump systems. Refer to Table 1 for a general description of the thermostat. All T8511 Thermostats require a
common wire to supply power.
Table 1. Description of T8511 Thermostats.
MERCURY NOTICE
If this control is replacing a control that contains
mercury in a sealed tube, do
not place your old
control in the trash.
Contact your local waste management authority for
instructions regarding recycling and the proper
disposal of the old thermostat.
INSTALLATION
When Installing this Product...
1. Read these instructions carefully. Failure to follow
the instructions can damage the product or cause a
hazardous condition.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for
your application.
3. Installer must be a trained, experienced service
technician.
4. After completing installation, use these instructions
to check out the product operation.
T8511 Changeover System Selection Fan Selection Comments
G Automatic Em. Heat-Heat-Off-Auto-Cool On-Auto System and fan selections are by keyboard.
R Manual Em. Heat-Heat-Off-Cool On-Auto System and fan selections are by switches.
CAUTION
Electrical Shock or Equipment Damage Hazard.
Can shock individuals or short equipment
circuitry.
Disconnect power supply before installation.
Location
Install the thermostat about 5 ft (1.5m) above the floor in
an area with good air circulation at average temperature.
See Fig. 1.
Do not install the thermostat where it can be affected by:
—drafts, or dead spots behind doors and in corners.
—hot or cold air from ducts.
—radiant heat from sun or appliances.
—concealed pipes and chimneys.
—unheated (uncooled) areas such as an outside wall
behind the thermostat.
Wallplate Installation
The thermostat can be mounted horizontally on the wall or
on a 2 in. x 4 in. wiring box. Position wallplate horizontally
on the wall or on a 2 in. x 4 in. wiring box.
1. Position and level the wallplate (for appearance
only). The thermostat will function properly even
when not level.
69-0927-4

69-0927—4 2
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Fig. 1. Typical location of thermostat.
5 FEET
[1.5 METERS]
YES
NO
NO
NO
M10106
Fig. 2. Mounting the wallplate.
2. Use a pencil to mark the mounting holes. See
Fig. 2.
3. Remove the wallplate from the wall and drill two
3/16 inch holes in the wall (if drywall) as marked. For
firmer material such as plaster or wood, drill two
7/32 inch holes. Gently tap anchors (provided) into
the drilled holes until flush with the wall.
WIRES
THROUGH WALL
WALL
MOUNTING
HOLES
MOUNTING
SCREWS
M6530
WALL
ANCHORS
(2)
4. Position the wallplate over the holes, pulling wires
through the wiring opening.
5. Loosely insert the mounting screws into the holes.
6. Tighten mounting screws.
WIRING
All wiring must comply with local electrical codes and
ordinances. Refer to Fig. 3 through 5 for typical hookups.
A letter code is located near each terminal for
identification.
CAUTION
Disconnect power before wiring to prevent
electrical shock or equipment damage.
1. Loosen the terminal screws on the wallplate and
connect the system wires. See Fig. 6.
IMPORTANT
Use 18 gauge, color-coded thermostat cable for
proper wiring.
2. Securely tighten each terminal screw.
3. Push excess wire back into the hole.
4. Plug the hole with nonflammable insulation to
prevent drafts from affecting the thermostat.

69-0927—4
3
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Fig. 3. Typical hookup in heat pump application.
Fig. 4. Typical hookup in heat pump system
with emergency heat relay.
Fig. 5. Typical hookup in heat pump application with
emergency heat relay and O/B terminal.
Fig. 6. Proper wiring technique.
Mounting Thermostat
1. Engage tabs at the top of the thermostat and
wallplate. See Fig. 7.
2. Press lower edge of case to close and latch.
M4826
FOR WRAPAROUND
INSERTION STRIP
7/16 IN. (11 MM).
FOR STRAIGHT
INSERTION STRIP
5/16 IN. (8 MM).
L1
(HOT)
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
AVAILABLE ON SELECT MODELS.
1
AUX. HEAT
RELAY
M4828
COMPRESSOR
CONTACTOR
FAN
RELAY
ROTOTOGY CE L
OUTDOOR
TEMPERATURE
SENSOR
COOL
CHANGEOVER
VALVE
EM. HEAT
RELAY
THERMOSTAT
1
2
2
W2
EQUIPMENT
MONITOR
L1
(HOT)
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
AVAILABLE ON SELECT MODELS.
1
M4829
COMPRESSOR
CONTACTOR
FAN
RELAY
ROTOTOGYC L
OUTDOOR
TEMPERATURE
SENSOR
COOL
CHANGEOVER
VALVE
THERMOSTAT
1
2
2
B
HEAT
CHANGEOVER
VALVE
EQUIPMENT
MONITOR
L1
(HOT)
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
OVERLOAD PROTECTION AS REQUIRED.
AVAILABLE ON SELECT MODELS.
1
HEAT
RELAY 2
M4830
COMPRESSOR
CONTACTOR
FAN
RELAY
ROTOTO/B G Y1 C E W2
OUTDOOR
TEMPERATURE
SENSOR
COOL/HEAT
CHANGEOVER
VALVE
EM. HEAT
RELAY
THERMOSTAT
1
2
2
W1 L
HEAT
RELAY 1
EQUIPMENT
MONITOR

69-0927—4 4
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Fig. 10. T8511G (automatic changeover) system
and fan keys location.
NOTE: Always press the system and fan keys with your
fingertip or similar blunt tool. Sharp instruments
like a pen or pencil point can damage the
keyboard.
Temperature Settings
The default setpoint for heat is 70°F (21°C) and for cool is
78°F (25.5°C). Press the increase ▲or decrease ▼key to
change the present setting. To change between heat and
cool, press the Information i key until the setting to be
changed appears.
Fig. 7. Mounting thermostat on wallplate.
NOTE: To remove the thermostat from the wall, first
pull out at the bottom of the thermostat; remove
top last.
Using Thermostat Keys
The thermostat keys are used to:
•set temperature,
•display present setting,
•configure Installer Setup,
•check System-Test,
•display outdoor temperature (select models).
The T8511G has keys to:
•set the system operation,
•set the fan operation.
See Fig. 8 for the key information.
M6798A
B. PRESS LOWER EDGE OF CASE TO LATCH.
A. ENGAGE TABS AT TOP OF THERMOSTAT AND WALLPLATE.
Fig. 8. Thermostat key locations and descriptions.
SETTINGS
System and Fan Settings
System settings control the thermostat operation as
follows:
Em. Heat: Emergency heat relay is automatically
controlled by the thermostat. The cooling system is
off. The compressor is de-energized.
Heat: The thermostat controls the heating.
Off: Both the heating and cooling are off.
Cool: The thermostat controls the cooling.
Auto: The thermostat automatically changes between
heating and cooling operation, depending on the
indoor temperature.
Fan settings control the system fan as follows:
On: Fan operates continuously.
Auto: Equipment controls fan.
The system default setting is Heat and the fan default
setting is Auto. Use the keyboard or system and fan
switches, depending on model, to change to the desired
settings. See Figs. 9 and 10.
Fig. 9. T8511R (manual changeover) system
and fan switches location.
M10147
i
Press to select
heating or cooling
equipment.
Em. Ht. -Emergency heating
Heat—Heating equipment
Off — No equipment
Cool—Cooling equipment
Auto—Thermostat
automatically selects
heating and cooling
equipment.
Press to select
heating or cooling
equipment.
On—Fan runs continuously
Auto—Fan runs when
heating or cooling
equipment operates
System
System
System
Fan
Fan
Fan
1
1CHECK LIGHT ON SELECT MODELS
M6801
DISPLAY PRESENT
SETTINGS AND SCROLL
THROUGH INSTALLER
SETUP MODES
(INFORMATION KEY)
i
DECREASE
TEMPERATURE
SETTING
INCREASE
TEMPERATURE
SETTING
M11037
i
EM. HEAT HEAT OFF COOL
ON AUTO
EM. HEAT HEAT OFF COOL
ON AUTO
SYSTEM
Selection for heating or cooling
equipment operation.
Heat - Heating equipment
Off - No equipment
Cool - Cooling equipment
FAN
On - Fan runs continuously
Auto - Fan runs when
heating or cooling
equipment operates

69-0927—4
5
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
INSTALLER SETUP
NOTE: For most applications, the thermostat factory-
settings do not need to be changed. Review the
factory settings in Table 2 and if no changes are
necessary, go to the Installer System-Test
section.
The Installer Setup is used to customize the thermostat to
specific systems. Some of the options include temperature
display, changeover, minimum equipment on time and
minimum off time. Installer numbers are listed in Table 2.
The table includes all the configuration options and the
factory-settings available for the T8511.
IMPORTANT
The Installer Setup must be set correctly for the
HVAC equipment, thermostat and subbase to
operate properly.
A combination of key presses are required to use the
Installer Setup feature.
—To enter the Installer Setup, press and hold the
Information i key with the increase ▲and decrease
▼keys until the first number is displayed. All display
segments appear for approximately three seconds
before the number is displayed. See Figs. 11 and 12.
—To advance to the next Installer Setup, press the
Information i key.
—To change a setting, use the increase ▲or decrease
▼key.
—To exit the Installer Setup, press and hold the
Information i key until the display returns to normal
(approximately three seconds). The display scrolls the
numbers backwards to get to the normal display. The
Installer Setup is automatically exited if no key
presses are made for five minutes.
Fig. 11. Display of all the segments of the LCD.
Fig. 12. Display of Installer Setup and setting.
NOTE: Only configurable numbers are shown.
Em HeatOffCool Auto Only
Heat Cool
OnAuto
System Fan
Room
Outdoor
Em Ht Temporary Setting
Wait
%Humid
Aux Ht Remote
Repl
Batt
M4844
Table 2. Thermostat Installer Setup Options.
aThe cycle rate for the last stage of heat is adjustable with 6 being the factory setting.
(Continued)
Installer Setup
Number
(Press i key Factory-Setting Other Choices
(Press ▲or ▼key to change) Actual
Select to change) Display Description Display Description Setting
Not used 01 thru 04 — — — — —
Heating cycle 05 03 Stage 2 03, 06 03—3 cph used for stage 1
rate 06 — Not used or 09 heat pump systems —
07 09 Emergency heat 06—6 cph used for
conventional systems
09—9 cph used for electric
heat systems
Not used 08 thru 11 — — — — —
Changeover
(T8511G only) 12 01 Manual changeover 00, 02 00—Automatic changeover 02—Automatic changeover
only
Not used 13 — — — — —
Degree
temperature
display
14 00 Temperature is
displayed in °F 01 Temperature is displayed in °C
Not used 15 thru 18 — — — — —
M10105A
INSTALLER SETUP
NUMBER DISPLAY
(COLUMN 2 OF TABLE 2)
FACTORY SETTING OR
OTHER CHOICE DISPLAY
(COLUMN 3 OR 5 OF TABLE 2)

69-0927—4 6
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Table 2. Thermostat Installer Setup Options (Continued).
aT8511G is 48°F.
Installer Setup
Number
(Press i key Factory-Setting Other Choices
(Press ▲or ▼key to change) Actual
Select to change) Display Description Display Description Setting
Extended fan
operation in
heating
19 00 No extended fan
operation after the call
for heat ends
01 Fan operation is extended
90 seconds after the call for
heat ends
Extended fan
operation in
cooling
20 00 No extended fan
operation after the call
for cool ends
01 Fan operation is extended
90 seconds after the call for
cool ends
Not used 21 thru 23 — — — — —
Outdoor
temperature
display
24 00 No outdoor temperature
is displayed 01 Outdoor temperature is displayed. Needs a
C7089B1000 Outdoor
Sensor to operate.
Not used 25 thru 28 — — — — —
O/B terminal
energized in
heating or
cooling
29 00 O/B terminal is
energized for reversing
valve in cooling
01 O/B terminal is energized for
reversing valve in heating
Not used 30 thru 32 — — — — —
Minimum off
time for the
compressor
33 05 5 minute minimum off
time for the compressor 00, 01, 02, 03
or 04
Minimum number of minutes
(0 thru 5) the compressor will
be off between calls for the
compressor
Heating
setpoint range
stop
34 90 Heating setpoint can be
set no higher than 90°F 40 thru 90 Number can be set anywhere between 40 and
90 in 1°F increments
Cooling
setpoint range
stop
35 45aCooling setpoint can be
set no lower than 45°Fa45athru 99 Number can be set anywhere between 45aand
99 in 1°F increments
System On
display 36 00 LCD On symbol is displayed when system
is energized
01 Display is disabled, usually
set for 01 for a zoned system
Temperature
display
adjustment
37 00 No difference in
displayed temperature
and actual room
temperature
-3 thru
03
01—Display adjusts to 1°F
higher than actual room
temperature
02—Display adjusts to 2°F
higher than actual room
temperature
03—Display adjusts to 3°F
higher than actual room
temperature
-1—Display adjusts to 1°F
lower than actual room
temperature
-2—Display adjusts to 2°F
lower than actual room
temperature
-3—Display adjusts to 3°F
lower than actual room
temperature

69-0927—4
7
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Em HeatOffCool Auto Only
Heat Cool
OnAuto
System Fan
Room
Outdoor
Em Ht Temporary Setting
Wait
%Humid
Aux Ht Remote
Repl
Batt
M4844
INSTALLER SYSTEM-TEST
Use the Installer System-Test to check the thermostat
configurations and operation. Refer to Table 3 for a list of
the available system-tests.
To start the system-test:
NOTE: The minimum off time for compressors is
bypassed during the Installer System-Test.
Press and hold the increase ▲and decrease ▼ keys, at
the same time, until two zeros appear. All segments of the
LCD are displayed before the two zeros appear.
NOTE: Press and hold the increase ▲and decrease ▼
keys for three seconds to exit the system-test.
The system-test times out after five minutes
without any key presses.
Table 3. Tests Available in the Installer System-Test.
Refer to Table 4 for the directions and results of the
specific tests.
Test
Number System-Test Description
10-19 Heating equipment can be turned on and off
20-29 Emergency heat (select models) equipment
can be turned on and off
30-39 Cooling equipment can be turned on and off
40-49 Fan equipment can be turned on and off
60-69 System key or system switch position test
70-79 Thermostat information including date code
and software versions are displayed
Table 4. Installer System-Test Options.
aAvailable on select models.
bT8511R models with fixed emergency heat output will not respond to this key press.
(Continued)
Key To
Press Test Number Description
Heating Equipment System-Test
i 10 Enter heating equipment system-test. (Set T8511R system switch to HEAT and fan switch to
AUTO.)
▲11 Stage-one heat comes on. The system fan is also energized.
▲12 Stage-two heat comes on. Stage-one heat and system fan remain on.
▼11 Stage-two heat turns off.
▼10 Stage-one heat and system fan turn off.
Emergency Heating Equipment System-Testa
i 20 Change from heating to emergency heating equipment system-test.
(Set T8511R system switch to EM. HT.)
▲b21 Emergency heat comes on. System fan also comes on.
▼b20 Emergency heat turns off. (Set T8511R system switch to OFF.)
Cooling Equipment System-Test
i 30 Change from heating or emergency heating to cooling equipment system-test.
(Set T8511R system switch to COOL.)
▲31 Stage-one cooling and system fan come on.
▼30 Stage-one cool and system fan turn off.
M6792
TEST NUMBER

69-0927—4 8
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Table 4. Installer System-Test Options. (Continued)
M6791
M4864
M4865
M4866
Thermostat Information
1. Press the Information i key to access the thermo-
stat information.
2. Press the increase ▲key to display the production
date code. The first two large digits are the month
and the third digit is the last digit of the year.
(Example: 026 = February 1996)
3. Press the increase ▲key again to display the
software identification code.
(Example: 02 = software ID code 2)
4. Press the increase ▲key again to display the
software revision number.
(Example: 001 = revision number 1)
Key To
Press Test Number Description
Fan Equipment System-Test (T8511G only)
i 40 Change from cooling to fan equipment system-test.
▲41 Fan comes on.
▼40 Fan turns off.
T8511G System Key or T8511R System Switch Operation System-Test
IMPORTANT
Test numbers will only be displayed when the system is configured for the selected function.
EXAMPLE: Numbers 60, 61 and 62 are the only numbers that will be displayed when a system is configured for
heat only.
SYSTEM KEY OR SWITCH SYSTEM-TEST (When system switch is used, move switch to see Test Number.)
i 60 Change from fan to key operation system-test.
System 61 Heat Test number is displayed. (Set T8511R system switch to HEAT.)
System 62 Off Test number is displayed. (Set T8511R system switch to OFF.)
System 63 Cool Test number is displayed.(Set T8511R system switch to COOL.)
System 64 Auto Test number is displayed.
System 65 Emergency heat Test number is displayed. (Set T8511R system switch to EM.HT.)
NOTE: Press system key again to repeat the System Key System-Test.
FAN KEY SYSTEM-TEST (T8511G only)
Fan 68 Fan on Test number is displayed.
Fan 69 Fan off Test number is displayed.

69-0927—4
9
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
M4867
5. Press the increase ▲key again to display the
EEPROM identification code.
(Example: 222 = EEPROM ID 222)
6. Press and hold the increase ▲and decrease ▼
keys together, until the room temperature is
displayed, to exit the system-test. The system-test
times out after five minutes without any key presses.
CHECKOUT
Outdoor Temperature Sensor
(Where Applicable)
Allow the outdoor temperature sensor to soak in the
outdoor air for a minimum of five minutes before taking a
reading. With an accurate thermometer (±1°F [±0.5°C]),
measure the temperature at the sensor location, allowing
time for the thermometer to stabilize before reading. Match
the thermometer reading to the outdoor temperature
display at the thermostat.
Symptom Possible Cause Action
Display will not
come on. Thermostat is not being powered. • Check that C terminal is connected to the system transformer.
• Check for 24 Vac between C and R or RH terminals.
— If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker.
— check if the system fuse is blown—replace the fuse.
— check if the power switch on the HVAC equipment is
in the Off position—set to the On position.
— check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Thermostat microprocessor is
locked up. Remove the thermostat from the wallplate for 2 minutes. After 2 minutes, replace the thermostat on the wallplate.
Temperature
display is incorrect. Room temperature display has been reconfigured. Enter Installer Setup mode number 37 and reconfigure the display.
Thermostat is configured for °F
or °C display
a
.Enter Installer Setup mode number 14 and reconfigure the display.
Bad thermostat location. Relocate the thermostat.
Temperature
settings will not
change. (Example:
Cannot set the
The upper or lower temperature
limits were reached.
Check the temperature setpoints:
• Heating limits are 40 to 90°F (4.5 to 32°C)
• T8511R cooling limits are 45 to 99°F (7 to 35°C) and
T8511G cooling limits are 48 to 99°F
heating higher or
the cooling lower.) The setpoint temperature range
stops were configured. Check Installer Setup mode numbers 34 and 35 and reconfigure the setpoint stops.
Heating will not
come on. No power to the thermostat. • Check that C terminal is connected to the system transformer.
• Check for 24 Vac between C and R or RH terminals.
— If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker.
— check if the system fuse is blown—replace the fuse.
— check if the system switch at the equipment is in the
Off position—set to On position.
— check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
TROUBLESHOOTING GUIDE
aAvailable on select models.
(Continued)

69-0927—4 10
T8511G,R MICROELECTRONIC HEAT PUMP THERMOSTATS
Symptom Possible Cause Action
Heating will not
come on. Thermostat minimum off time is activated. Wait up to five minutes for the system to respond.
(Continued) System selection is not set to
Heat. Set system selection to Heat.
O/B terminal configured
incorrectly
a
.Check Installer Setup mode number 29 and reconfigure correctly.
O or B terminal miswired
a
. Check system description to determine whether changeover
should be energized in heat (B) or cool (O). Rewire if
necessary.
Cooling will not
come on. No power to the thermostat. • Check that C terminal is connected to the system transformer.
• Check for 24 Vac between C and R or RC and Y terminals.
— If missing 24 Vac:
— check if the circuit breaker is tripped—reset the
circuit breaker.
— check if the system fuse is blown—replace the fuse.
— check if the system switch at the equipment is in the
Off position—set to the On position.
— check wiring between thermostat and HVAC
equipment—replace any broken wires and tighten
any loose connections.
— If 24 Vac is present, proceed with troubleshooting.
Thermostat minimum off time is
activated. • Wait up to five minutes for the system to respond. • Enter Installer Setup mode number 33. Reconfigure
minimum off time (if required).
System selection is not set to
Cool. Set system selection to Cool.
O/B terminal configured
incorrectly
a
.Check Installer Setup mode number 29 and reconfigure correctly.
O or B terminal miswired
a
. Check system description to determine whether changeover
should be energized in heat (B) or cool (O). Rewire if
necessary.
System On
indicator is lit, but
no heat is being
delivered.
Heating equipment is not
operating. Verify operation of heating equipment in self-test.
TROUBLESHOOTING GUIDE (Continued)
aAvailable on select models.