HORNER SmartBlock HE579DIQ880 User manual

MAN0980-01-EN
Specifications/Installation
10/29/2013 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG, LLC. Information in this document is subject to change without notice. Page 1of 5
SmartBlock I/O Module
HE579DIQ880 ‒ 8DC Inputs, 8 Relay Outputs
HE579DIQ881 - 8DC Inputs, 8 DC Outputs
1. SPECIFICATIONS
DIQ880 & DIQ881 Digital DC Inputs
DIQ880 Digital Relay Outputs
Inputs per Module
8
Outputs per Module
8 relay
Commons per Module
1
Commons per Module
8
Input Voltage Range
12 VDC / 24 VDC
Max. Output Current per Relay
3A @ 250 VAC, resistive
Absolute Max. Voltage
35 VDC max.
Max. Total Output Current
25A continuous
Input Impedance
10KΩ
Max. Output Voltage
275 VAC, 30 VDC
Input Current
Positive Logic
Negative Logic
Response Time
Network Time + 10ms
Current Max. Upper Threshold
0.8mA
-1.6mA*
Max Switched Power
1250VA, 150W
Current Min. Lower Threshold
0.3mA
-2.1mA*
Contact Isolation to Bus/Ground Power
1000 VAC
Voltage Max. Upper Threshold
8 VDC
Max. Voltage Drop at Rated Current
0.5V
Voltage Min. Lower Threshold
3 VDC
Expected Life
No load: 5,000,000
Rated load: 100,000
DIQ881 Digital DC Outputs
Max. Switching Rate
300 CPM @ no load
20 CPM @ rated load
Outputs per Module
8
Commons per Module
1
Type
Mechanical Contact
Output Type
Sourcing, active pull-down
Max. Output Current per Point
2.5A
General Specifications
Max. Total Output Current
10A
Voltage Input (V+)
10-30 VDC
Output Supply Voltage (VS)
9-30VDC
Relative Humidity
5 to 95% non-condensing
Response Time
Network Time + 10ms
Required Power (Steady State)
2W (80mA @ 24 VDC)
Voltage Drop @ Rated Current
1V
Required Power (InRush)
DC Switched: 12A 50μS
AC Switched: 120mA 10ms
Protection
Short circuit, Overtemp,
Automatic Reset
Operating Temperature
0⁰ to 60⁰ C
Max. Switching Rate
Limited by message rate
Weight
12 oz. / 340 g
*24VDC Supply Voltage
NOTES:
A. I/O common pins, C, are internally connected to the power supply negative.
B. Digital inputs are configurable for positive or negative logic using Cscape.
C. When configured for positive logic, the inputs are pulled down to common by a 10K resistor. When an input is open or low, the
associated LED is OFF and the associated OCS register bit is 0. When an input is driven high above the threshold level, the
associated LED turns ON, and the associated OCS register bit is 1.
D. When configured for negative logic, the inputs are pulled up to the positive supply voltage, V+, by a 10K resistor. When an
input is open or high, the associated LED is OFF and the associated OCS register bit is 0. When an input is driven low, below
the threshold, the associated LED turns ON, and the associated OCS register bit is 1.
2. CAN Wiring
CAN Network & Power Connector
Torque rating 4.5 –7 Lb.-In. (0.50 –0.78 N-m)
Network, Power, and Grounding:
A single 5 pin connector is used to make both a network connection and power input. A quality class 2 power supply should be used for
this product. If the power is run with the network cable, care must be taken such that the voltage does not drop below the lower supply
limit on longer runs.
A quality earth ground is required for safe and proper operation. The best ground is achieved by screwing the lower left grounding
location into a grounded back plate. Alternately, a ground can be connected to the spade lug.
Please see Horner manual MAN0799 for details on CAN wiring.
CAN Network & Power Port Pin Assignments
Pin
Signal
Signal Descriptions
Direction
1
V‒
CAN & Device Ground –Black
‒
2
CN_L
CAN Data Low - Blue
In/Out
3
SHLD
Shield Ground - None
‒
4
CN_H
CAN Data High - White
In/Out
5 V+
Positive DC Voltage
Input (10-30 VDC) - Red
‒

MAN0980-01-EN
Specifications/Installation
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3. INTERNAL WIRING
Figure 1 - HE57DIQ880 Outputs
Figure 2 - He579DIQ881 Outputs
Figure 3 - HE57DIQ880/881 Inputs
Positive Logic
Negative Logic

MAN0980-01-EN
Specifications/Installation
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4. CONFIGURATION
For most applications, the I/O scanner built into Cscape and the OCS firmware will provide a fast, robust, and easy to use method to
configure and scan the SmartBlock I/O. For advanced operations, such as on- the-fly changes to the input type, please see the
following chapter on network data and the SmartStix and SmartBlock programming guide.
To configure SmartBlock I/O from Cscape open the Hardware Configuration dialog from the Controller | Hardware Configuration
menu:
1. Select the option for CsCAN I/O.
2. Click Add. Select the SmartBlock Tab.
3. Select the device to be configured.
To the right is the configuration for the device and below
are descriptions for the configuration data
Network ID –Should match the ID of the rotary
switch on the SmartBlock unit and should be unique
to the network.
I/O Mapping –These registers define how the OCS
controller registers are mapped to the data to and
from the SmartBlock I/O. These registers do not
have to match the I/O types typically used for I/O
such as %AI, %Q -Any standard controller
registers may be used such as %R, %T and %M.
Input Update Method –Defines how often analog
data is sent from the SmartBlock to the CsCAN
network. Digital data is transmitted on change of
state by default
Timeout –Sets the time a controller will wait before
assuming the host OCS is off-line.
Status: The host controller reports a 16-bit word of
status information for each module it accesses. See
following table for definitions:
Status Word Definitions
Bit
Status
Definition
0
N/A
Normal Operating Status
1
Offline
TRUE if no I/O device was found with the configured Network ID
2
No_Cfg
TRUE if the module is waiting to be configured by the Host Controller
3
Mismatch
TRUE if the attached device is something other than a SmartBlock I/O Module
4
Bad_FW
TRUE if the module’s firmware is too old and therefore can’t be accessed by the Host Controller
8-5
0
N/A
9
Life_Error
TRUE if the module detected loss of communication with the Host Controller, in which case the Module had set all its
outputs to defaults. Can be cleared only by Controller
10
Pup_Error
TRUE if Module was reset and was reconfigured. Can be cleared only by Controller
15-11
0
N/A
16
Send_Now
An application can set the Send_Now bit to true, forcing all output data to be updated immediately. When all outputs are
updated, the Send_Now bit is automatically cleared by the controller.

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Specifications/Installation
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5. NETWORK DATA
Consumed Digital Data –This data is sent from the controller to the SmartBlock. For typical applications, the I/O configuration setup in
Cscape will automatically populate this data. For more advanced applications, you may use NetPut functions to write this data. Please
see the advanced programming guide MAN0880 for more details.
Bit
Description
1-8
Digital Outputs
Bits that control the relay or DC outputs
9-64
Reserved
65-72
Output Hold
1 = Hold on stop, 0 = Override
73-79
Reserved
80
Positive/Negative Inputs
0 = Positive Logic, 1 = Negative Logic
81-96
Reserved
97-104
Output Override Data
Output on stop when hold = 0
105-120
Reserved
Produced Digital Data –This data is sent from the SmartBlock to the controller. Normally this data is mapped into specific registers in
the I/O configuration in Cscape. For advanced applications, NetGet functions can be used to obtain this data. Since this data is
broadcasted to all controllers on the network, additional controllers can use NetGet functions to obtain this data as well.
Bit
Description
1-8
Digital Inputs
Data from the digital inputs
9
HE579DIQ881
0 = OK, 1 = Fault on output channels 1-4
10
HE579DIQ881
0 = OK, 1 = Fault on output channels 5-8
11-32
Reserved
33-48
Status & Diagnosis Data
49-56
Firmware Version
57-64
Device Class
2
6. SETTING ID SWITCHES
CsCAN Network IDs are set using the hexadecimal number system from 01 to FD. The decimal equivalents are whole numbers 1-253.
Refer to following Conversion Table, which shows the decimal equivalent of hexadecimal numbers. Set a unique Network ID by
inserting a small flat-bladed screwdriver into the two identical switches.
NOTE: The CsCAN Baud Rate for SmartBlock I/O is fixed at 125KBaud

MAN0980-01-EN
Specifications/Installation
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7. LED INDICATORS
SmartBlock I/O Modules provide diagnostic and status LED indicators
Diagnostic LED Indicators
Diagnostic LED
State
Meaning
MS
indicates fault status
of the Network
Solid Red
RAM or ROM test failed
Blinking Red
I/O test failed
Blinking Green
Module is in power-up state
Solid Green
Module is running normally
NS
Indicates fault status
of the Network
Solid Red
Network Ack or Dup ID test failed
Blinking Red
Network ID test failed
Blinking Green
Module is in Life Expectancy default state
Solid Green
Network is running normally
Status LED indicators –The Power Status LED illuminates GREEN when power is applied to the module. There are I/O status
LED indicators for each of the Digital I/O points, which illuminate GREEN when the I/O point is ON.
8. INSTALLATION / SAFETY
WARNING: Remove power from the CAN port and any peripheral equipment connected to this local system before adding or
replacing this or any module
All applicable codes and standards should be followed in the installation of this product.
When found on the product, the following symbols specify:
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to fuse the voltage measurement inputs. Be sure to
locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by
replacing the fuse.
WARNING: Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install,
adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals in their entirety before
proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
All applicable codes and standards need to be followed in the installation of this product.
For I/O wiring (discrete), use the following wire type or equivalent: Belden 9918, 18 AWG or larger.
Adhere to the following safety precautions whenever any type of connection is made to the module:
•Connect the green safety (earth) ground first before making any other connections.
•When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do not make connections to live power lines.
•Make connections to the module first; then connect to the circuit to be monitored.
•Route power wires in a safe manner in accordance with good practice and local codes.
•Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.
•Ensure hands, shoes, and floors are dry before making any connection to a power line.
•Make sure the unit is turned OFF before making connection to terminals. Make sure all circuits are de-energized before making connections.
•Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.
9. TECHNCIAL SUPPORT
North America
Tel: [phone]
Fax: [phone]
Web: http://www.hornerautomation.com
Email: [email protected]
Europe
Tel: [phone]
Fax: [phone]
Web: http://www.horner-apg.com
Email: [email protected]
WARNING: Consult user documentation.
WARNING: Electrical Shock Hazard.