HORNER XLE 5 User manual

Page 1
XLE/XLEe & XLT/XLTe - Model 5
12 DC In, 12 DC Out, 2 – 14/16-bit Analog In (mA/V/Tc/mV/RTD), 2 – 12-bit Analog Out
MAN1116-22-EN_XLET_Mod5
Find the user manual via the Documentation Search page
on the Horner website.
Part Numbers
Global Part Numbers
XLE - Model 5 HE-XE105
XLEe - Model 5 with Ethernet HE-XE1E5
XLT - Model 5 HE-XT105
XLTe - Model 5 with Ethernet HE-XT1E5
European Part Numbers
XLE - Model 5 HEXE220C115
XLEe - Model 5 with Ethernet HEXE221C115
XLT - Model 5 HEXT240C115
XLTe - Model 5 with Ethernet HEXT241C115
Accessories and Add-Ons
Part # Description
HE-BAT009 CR2450 Lithium Coin Battery
HE-XCK Programming Cables
HE-XDAC 2 channel Analog Output I/O option kit,
selectable 0-10V, +/-10V, 4-20mA.
HE-XDAC107 4 channel Analog Output I/O option kit,
selectable 0-10V, +/-10V, 4-20mA.
HE-XKIT Blank I/O Board
HE200MJ2TRM Adapter, RJ45 (8P8C) male to 8-pos-
ition terminal strip.
HE-FBD001 Ferrite core for filtering out electrical
noise.
XLE/XLT User Manual - MAN0878
Find the user manual via the Documentation Search page
on the Horner website.
Table of Contents
TECHNICAL SPECIFICATIONS 2
General Specifications 2
Control and Logic 2
User Interface 2
Connectivity 2
CONTROLLER OVERVIEW 3
Overview of XLE and XLT 3
Power Wiring 3
Model 5 Technical Specifications 4
Digital DC Input 4
Digital DC Outputs 4
Analog Inputs, High Resolution 5
Analog Outputs 5
WIRING: INPUTS AND OUTPUTS 6
Analog Inputs Information 6
Digital Inputs 6
Jumper Settings for Model 5 6
JP1 - Digital DC Inputs 6
JP2 &JP3 - Analog Input Settings 6
JP4 - Analog Output Setting 6
Back Panel Torque Ratings 6
J1 - Positive Logic: Digital Inputs 7
J2 - Positive Logic: Digital Outputs 7
J3 Wiring - TC & RTD 7
Built-In I/O 8
Analog Input Tranzorb Failure 8
COMMUNICATIONS 9
Serial Communication 9
Ethernet 9
CAN Communications 9
Dip Switches 9
DIMENSIONS & INSTALLATION 10
Dimensions & Panel Cutout 10
Installation Information 10
Installation Procedure 10
Battery Maintenance 10
SAFETY & MAINTENANCE 11
Warnings 11
FCC Compliance 11
Technical Support 11
Precautions 11

Page 2
TECHNICAL SPECIFICATIONS
General Specifications
Primary Power Range 10-30VDC
Max. Current 500mA, Class 2
750mA, Class 2 with heater*
Required Power
(Steady State) 130mA @ 24VDC
Inrush Current 30A for < 1ms
Typical power back-
light 100%
136mA @ 10V (1.36 W)
64mA @ 24V (1.53 W)
Power Backlight Off 15mA @ 24V (0.36 W)
Power Ethernet
Models
35mA @ 10V (0.35 W)
20mA @ 24V (0.48 W)
Heater Option* 250mA @ 24VDC with heater*
Real Time Clock Battery backed; lithium coin cell
CR2450
Clock Accuracy +/- 90 Secs/Month
Relative Humidity 5 to 95% Non-condensing
Operating Temp. -10°C to +60°C
Storage Temp. -20°C to +70°C
Weight 0.75 lbs/ 340 g (without I/O)
Altitude Up to 2000m
Rated Pollution
Degree
Evaluated for Pollution Degree 2
Rating
Certifications (UL/CE) North America or Europe
Enclosure Type 1, 3R, 4, 4X, 12, 12K & 13
*Heater Option (Model # plus "-22")
Control and Logic
Control Lang.
Support
Register-Based Advanced Lad-
der;
Variable-Based Advanced Lad-
der;
IEC 61131-3 Languages
Logic Program Size 256kB
Scan Rate 0.7ms/kB logic (XLE)
0.8ms/kB logic (XLT)
Digital Inputs 2048
Digital Outputs 2048
Analog Inputs 512
Analog Outputs 512
Gen. Purpose
Registers
9,999 (words) Retentive
2,048 (bits) Retentive
2,048 (bits) Non-retentive
User Interface
Display Type Transflective LCD Sun- light
Readable
Resolution 128 x 64 pixels (XLEe)
160 x 128 pixels (XLTe)
Color Monochrome
Built-In Storage 16 MB
User-Program.
Screens
1023 max pages;
50 objects per page
Backlight LED
Backlight Lifetime 30,000+ hrs
Brightness Control
0-100% (XLT)
On/Off (XLE) via
System Register %SR57
Number of Keys 20 (XLE)
5 (XLT)
Touchscreen (XLTe) Resistive 1,000,000+ touch life
Connectivity
Serial Ports
RS-232 full handshaking or RS-
485 half duplex on first Modular
Jack (MJ1)
RS-232 or RS-485 on second
Modular Jack (MJ2)
USB Mini-B Programming only
CAN 1 x CAN Port, Isolated 1 kV
CAN
Protocols
CsCAN, CANopen, DeviceNet,
J1939
Ethernet Ethernet versions only
(XLEe &XLTe)
Ethernet
Protocols
TCP/IP, Modbus TCP, FTP,
SRTP, EGD, ICMP, ASCII
Remote I/O SmartRail, SmartStix,
SmartBlock, SmartMod
Removable Memory
MicroSD, SDHC, SDXC, IN
FAT32 format, support for 32 GB
max. Application Updates,
Datalogging
Audio
(XLTe only)
Beeper, System or
Software Controlled

Page 3
CONTROLLER OVERVIEW
Overview of XLE and XLT
1. Function Keys
2. Touchscreen
3. Navigation Keys
4. USB Mini-B Port
5. High Capacity microSD Slot
6. RS232/RS485 Serial Ports (2)
7. Wide-Range DC Power
8. CAN Port
9. Ethernet LAN Port (XLEe and XLTe only)
10. Optional Built-In I/O (Models 2-6 only)
11. Configuration Switches
12. Mounting Clip Locations
13. DIN Rail Clip
14. Softkeys
NOTE: See Precaution #12 on about USB and grounding.
Power Wiring
NOTE: The Primary Power Range is 10VDC to 30VDC.
Primary Power Port Pins
PIN Signal Description
1 Ground Frame Ground
2 DC- Input Power Supply Ground
3 DC+ Input Power Supply Voltage
DC Input / Frame
lSolid/Stranded Wire: 12-24 awg (2.5-0.2mm)
lStrip length: 0.28” (7mm)
lTorque, Terminal Hold-Down Screws: 4.5 – 7 in-lbs
(0.50 – 0.78 N-m)
lDC- is internally connected to I/O V-, but is isolated
from CAN V-. A Class 2 power supply must be used.
Power Up
1. OPTION: Attach ferrite core with a minimum of two
turns of the DC+ and DC- signals from the DC supply
that is powering the controllers.
2. Connect to earth ground.
3. Apply recommended power.

Wiring:Model 5
Page 4
Model 5 Technical Specifications
Digital DC Input
Inputs per Module 12 Including 4 Configurable HSC
Inputs
Commons per Module 1
Input Voltage Range 12VDC / 24VDC
Absolute Max. Voltage 30VDC Max.
Input Impedance 10kΩ
Input Current Positive Logic Negative Logic
Upper Threshold
Lower Threshold
0.8mA
0.3mA
-1.6mA
-2.1mA
Max. Upper Threshold 8VDC
Min. Lower Threshold 3VDC
OFF to ON Response 1ms
ON to OFF Response 1ms
High Speed Counter
Max Freq 500kHz
Digital DC Outputs
Outputs per Module 16 Including 2 Configurable PWM
Outputs
Commons per Module 1
Output Type Sourcing / 10kΩ Pull-Down
Output Frequency 500kHz
Absolute Max. Voltage 28VDC Max.
Output Protection Short Circuit
Max. Output Current /
Point 0.5A
Max. Total Current 4A Continuous
Max. Output Supply
Voltage 30VDC
Min. Output Supply
Voltage 10VDC
Max. Voltage Drop at
Rated Current 0.25VDC
Max. Inrush Current 650mA per Channel
Min. Load None
OFF to ON Response 1ms
ON to OFF Response 1ms
Output Characteristics Current Sourcing (Pos. Logic)
PWM Out ≈ 5kHz
Rise Time 50 - 115μs
Fall Time 8-20μs

Page 5
Analog Inputs, High Resolution
Number of Channels 2
Input Ranges (Selectable)
0-10VDC; 0-20mA; 4-20mA;
100mV PT100 (-200 to 850˚C);
J, K, N, T, E, R, S, B Thermocouples
Safe Input Voltage Range 10VDC: -0.5V to +15V; 20mA: -0.5V to +6V
RTD / T/C: +/- 24VDC
Nominal Resolution 10V, 20mA, 100mV: 14 Bits; RTD, Thermocouple: 16 Bits
Input Impedance
(Clamped @ -0.5VDC to 12VDC)
Current Mode:100Ω , 35mA Max. Continuous
Voltage Mode:500k, 25mA Max. Continuous
%AI Full Scale 10V, 20mA, 100mV: 32,000 counts full scale
RTD / TC: 20 Counts / ˚C
Max. Over-Current 35mA
Open Thermocouple Detec Current 50nA
Thermocouple:
B / R / S
E
T
J
K / N
Temperature Range:
32˚F to 2,912˚F (0˚C to 1,600˚C)
-328˚F to 1,652˚F (-200˚C to 900˚C)
-400˚F to 752˚F (-240˚C to 400˚C)
-346˚F to 1,382˚F (-210˚C to 750˚C)
-400˚F to 2,498˚F (-240˚C to 1, 370˚C)
Thermocouple Common Mode Range +/- 10V
Converter Type Delta Sigma
Max. Error at 25˚C (*excluding zero)
*4-20mA +/- 0.10% of full scale
*0-20mA +/- 0.10% of full scale
*0-10VDC +/- 0.10% of full scale
RTD (PT100) +/- 1.0 C˚ of full scale
0-100mV +/- 0.05% of full scale
Max. Thermocouple Error
(After Warm up of 1 Hour) +/-0.2% (+/-0.3% below -100°C) of full scale
Conversion Speed, Both Channels Converted 10V, 20mA, 100mV: 30 Times/Second
RTD Thermocouple: 7.5 Times/Second
Conversion Time per Channel 10V, 20mA, 100mV: 16.7 ms; RTD, Thermocouple: 66.7 ms
RTD Excitation Current 250µA
Conversion Speed Once per ladder scan
Analog Outputs
Number of Channels 2
Output Ranges 0-10VDC , 0-20mA
Nominal Resolution 12 Bits
Update Rate Once per PLC scan
Max. Error at 25°C (Excluding Zero) 20mA 0.1% of full scale; 0 - 10V 0.1% of full scale
Minimum 10V Load 1kΩ
Minimum Resistance Load 500Ω
Analog Outputs; Output Point required 2
Addt’l Error for Temp. Other Than 25°C 20mA...... 0.000143%/ °C; 0 - 10V.... 0.000151%/ °C

Page 6
WIRING: INPUTS AND OUTPUTS
Analog Inputs Information
Raw input values for channels 1-4 are found in the registers
as Integer- type data with a range from 0 – 32000.
Analog inputs may be filtered digitally with the Filter Con-
stant found in the Cscape Hardware Configuration for Ana-
log Inputs. Valid filter values are 0-7 and act according to
the following chart:
Data Values
INPUT MODE: DATA FORMAT, 12-bit INT:
0-20mA, 4-20mA 0-32000
0-10V 0-32000
T/C & RTD
Temperature in °C to 1 decimal place (xxx.y)
NOTE: The value in the %AI is an integer.
The value should be divided by 20 to get tem-
perature in °C.
Digital Inputs
Digital inputs may be wired in either a Positive Logic or Neg-
ative Logic fashion as shown. The setting in the Cscape
Hardware Configuration for the Digital Inputs must match
the wiring used in order for the correct input states to be
registered. When used as a normal input and not for high
speed functions, the state of the input is reflected in
registers %I1 – %I12. Digital inputs may alternately be spe-
cified for use with High Speed Counter functions, also
found in the Hardware Configuration for Digital Inputs.
Jumper Settings for Model 5
Location of I/O jumpers (JP1 - JP4) and wiring connectors
(J1 -J3) with back cover removed:
JP1 - Digital DC Inputs
JP2 &JP3 - Analog Input Settings
JP4 - Analog Output Setting
Back Panel Torque Ratings
XLE/XLT: 3.0 - 4.0 in-lbs (0.34 - 0.45 N-m)
XL4/XL4 Prime: 3.0 - 4.0 in-lbs (0.34 - 0.45 N-m).
EXL6/XL6 Prime: 3.0 - 4.0 in-lbs (0.34 - 0.45 N-m)
EXLW/ XLW Prime: 3.0 - 3.5 in-lbs (0.34 - 0.40 N-m)
XL7/XL7 Prime: 3.0 - 3.5 in-lbs (0.34 - 0.40 N-m)
EXL10/XL10 Prime: 3.0 - 3.5 in-lbs (0.34 - 0.40 N-m)

Page 7
J1 - Positive Logic: Digital Inputs
J2 - Positive Logic: Digital Outputs
Wiring Details
Solid/Stranded Wire: 12-24 awg (2.5-0.2mm2).
Strip Length: 0.28” (7mm).
Torque, Terminal Hold-Down Screws: 4.5 – 7 in-lbs
(0.50 – 0.78 N-m).
J3 Wiring - TC & RTD

Page 8
Built-In I/O
The I/O is mapped into OCS Register space, in three sep-
arate areas: Digital/Analog I/O, High-Speed Counter I/O,
and High-speed Output I/O. Digital/Analog I/O location is
fixed starting at 1, but the high-speed counter and high-
speed output references may be mapped to any open
register location .
Digital and Analog I/O Function Registers
Digital Inputs %I1-12
Reserved %I13-31
ESCP Alarm %I32
Digital Outputs %Q1-12
Reserved %Q13-24
Analog Inputs %AI1-2
Reserved %AI3-12
Analog Outputs %AQ9-10
Reserved %AQ1-8
Analog Input Tranzorb Failure
A common cause of Analog Input Tranzorb Failure on Ana-
log Inputs Model 2, 3, 4 & 5: If a 4- 20mA circuit is initially
wired with loop power, but without a load, the analog input
could see 24VDC. This is higher than the rating of the tran-
zorb. This can be solved by NOT connecting loop power
prior to load connection, or by installing a low-cost PTC in
series between the load and analog input.

Page 9
COMMUNICATIONS
Serial Communication
MJ1 Wiring
RS-232 with full handshaking or RS-485 half-
duplex
RS-485 termination via switches; biasing via soft-
ware
MJ1 Pins
PIN SIGNAL DIRECTION
8 TXD OUT
7 RXD IN
6 0V GROUND
5 +5V @ 60mA OUT
4 RTS OUT
3 CTS IN
2 RX-/TX- IN/OUT
1 RX+/TX+ IN/OUT
MJ2 Wiring
RS-232 or RS-485 half or full-duplex, software
selectable
RS-485 termination via switches; biasing via
software
MJ2 Pins
PIN SIGNAL DIRECTION
8 232 TXD OUT
7 232 RXD IN
6 0V GROUND
5 +5V @ 60mA OUT
4 485 TX- OUT
3 485 TX+ IN
2 485 RX- or RX/TX- IN or IN/OUT
1 485 RX+ or RX/TX+ IN or IN/OUT
NOTE: Attach optional ferrite core with a minimum of two
turns of serial cable.
Ethernet
Green LED indicates link - when illu-
minated, data communication is available.
Yellow LED indicates activity - when
flashing, data is in transmission.
CAN Communications
CAN Pin Assignments
PIN SIGNAL DESCRIPTION
1 V- CAN Ground – Black
2 CN_L CAN Data Low – Blue
3 SHLD Shield Ground – None
4 CN_H CAN Data High – White
5 V+ (NC) No Connect – Red
lSolid/Stranded Wire: 12-24 awg (2.5-0.2mm).
lStrip Length: 0.28” (7mm).
lLocking spring-clamp, two-terminators per con-
ductor.
lTorque, Terminal Hold-Down Screws: 4.5 – 7 in-
lbs (0.50 – 0.78 N-m).
lV+ pin is not internally connected, the SHLD pin is
connected to Earth ground via a 1MΩ resistor and 10
nF capacitor.
Dip Switches
DIPSwitches
PIN NAME FUNCTION DEFAULT
1MJ1 RS-485
Termination
ON = Ter-
minated OFF
2MJ2 RS-485
Termination
ON = Ter-
minated OFF
3 Bootload Always Off OFF
The DIP switches are used to provide a built-in termination
to both the MJ1 port and MJ2 port if needed. The ter-
mination for these ports should only be used if this device is
located at either end of the multidrop/daisy- chained RS-
485 network.

Page 10
DIMENSIONS & INSTALLATION
Dimensions & Panel Cutout
Installation Information
lThe XLE/XLT utilizes a clip installation method to
ensure a robust and watertight seal to the enclosure.
Please follow the steps below for the proper install-
ation and operation of the unit.
lThis equipment is suitable for Class I, Division 2,
Groups A, B, C and D or non-hazardous locations
only.
lDigital outputs shall be supplied from the same
source as the operator control station.
lJumpers on connector JP1 shall not be removed or
replaced while the circuit is live unless the area is
known to be free of ignitable concentrations of flam-
mable gases or vapors.
lWARNING- The USB ports are for operational main-
tenance only. Do not leave permanently connected
unless area is known to be non-hazardous.
Installation Procedure
1. Carefully locate an appropriate place to mount the
XLE/XLT. Be sure to leave enough room at the top of
the unit for insertion and removal of the microSD™
card.
2. Carefully cut the host panel per the diagram, cre-
ating a 92mm x 92mm +/-0.1 mm opening into which
the XLE/XLT may be installed. If the opening is too
large, water may leak into the enclosure, potentially
damaging the unit. If the opening is too small, the
OCS may not fit through the hole without damage.
3. Remove any burrs and or sharp edges and ensure
the panel is not warped in the cutting process.
4. Remove all Removable Terminals from the
XLE/XLT. Insert the XLE/XLT through the panel
cutout (from the front). The gasket must be between
the host panel and the XLE/XLT.
5. Install and tighten the four mounting clips (provided
in the box) until the gasket forms a tight seal (NOTE:
Max torque 0.8 to 3 Nm, or 7-10 in-lbs).
6. Reinstall the XLE/XLT I/O Removable Terminal
Blocks. Connect communications cables to the
serial port, USB ports, Ethernet port,and CAN port
as required.
Battery Maintenance
The XLE/XLT uses a replaceable non-rechargeable 3V Lith-
ium coincell battery (CR2450) to run the Real-Time Clock
and to keep the retained register values. This battery is
designed to maintain the clock and memory for 7 to 10
years. Please reference MAN0878 providing instructions
on how to replace the battery.

Page 11
SAFETY & MAINTENANCE
Warnings
1. To avoid the risk of electric shock or burns, always con-
nect the safety (or earth) ground before making any other
connections.
2. To reduce the risk of fire, electrical shock, or physical
injury, it is strongly recommended to fuse the voltage
measurement inputs. Be sure to locate fuses as close to
the source as possible.
3. Replace fuse with the same type and rating to provide pro-
tection against risk of fire and shock hazards.
4. In the event of repeated failure, do NOT replace the fuse
again as repeated failure indicates a defective condition
that will NOT clear by replacing the fuse.
5. Only qualified electrical personnel familiar with the con-
struction and operation of this equipment and the hazards
involved should install, adjust, operate, or service this
equipment.
6. Read and understand this manual and other applicable
manuals in their entirety before proceeding. Failure to
observe this precaution could result in severe bodily injury
or loss of life.
7. WARNING - Battery may explode if mistreated. Do not
recharge, disassemble, or dispose of in fire.
8. WARNING - EXPLOSION HAZARD - Batteries must only
be changed in an area known to be non-hazardous.
9. WARNING - Do not disconnect while circuit is live unless
are is know to be non-hazardous.
FCC Compliance
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following
two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, includ-
ing interference that may cause undesired operation.
Technical Support
North America
1 [phone]
[phone]
www.hornerautomation.com
[email protected]
Europe
[phone]
www.hornerautomation.eu
[email protected]
Precautions
All applicable codes and standards need to be followed in the
installation of this product. Adhere to the following safety pre-
cautions whenever any type of connection is made to the module:
1. Connect the safety (earth) ground on the power connector
first before making any
2. other connections.
3. When connecting to the electric circuits or pulse-initiating
equipment, open their
4. related breakers.
5. Do NOT make connection to live power lines.
6. Make connections to the module first; then connect to the
circuit to be monitored.
7. Route power wires in a safe manner in accordance with
good practice and local codes.
8. Wear proper personal protective equipment including
safety glasses and insulated gloves when making con-
nections to power circuits.
9. Ensure hands, shoes, and floor are dry before making any
connection to a power line.
10. Make sure the unit is turned OFF before making con-
nection to terminals.
11. Make sure all circuits are de-energized before making con-
nections.
12. Before each use, inspect all cables for breaks or cracks in
the insulation. Replace
13. immediately if defective.
14. Use copper conductors in Field Wiring only, 60/75˚C.
15. Use caution when connecting controllers to PCs via serial
or USB. PCs, especially laptops,may use “floating power
supplies” that are ungrounded. This could cause a dam-
aging voltage potential between the laptop and controller.
Ensure the controller and laptop are grounded for max-
imum protection. Consider using a USB isolator due to
voltage potential differences as a preventative measure.