Horwin Ranger-S User manual

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Catalog
1 Means of representation...........................................................................................9
1.1 Symbols used.............................................................................................................................9
1.2 Formats used..............................................................................................................................9
2 Safety advice..............................................................................................................9
2.1 Use definition - intended use..................................................................................................9
2.2 Safety advice..........................................................................................................................9
2.3 Degrees of risk and symbols.................................................................................................10
2.4 Safe operation........................................................................................................................10
2.5 Protective clothing.................................................................................................................11
2.6 Work rules.............................................................................................................................11
2.7 Environment..........................................................................................................................11
2.8 User’ s manual.......................................................................................................................11
3 Important notes........................................................................................................................13
3.1 Manufacturer and implied warranty.....................................................................................13
3.2 Operating and auxiliary substances.......................................................................................13
3.3 Spare parts, accessories..........................................................................................................13
3.4 Service....................................................................................................................................13
3.5 Figures...................................................................................................................................14
3.6 Customer service...................................................................................................................14

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4 View of motorcycle..................................................................................................................15
4.1 View of motorcycle, front left (example)..............................................................................15
4.2 View of motorcycle, top (example).......................................................................................16
5 Serial numbers..........................................................................................................................17
5.1 Chassis Number.....................................................................................................................17
5.2 Nameplate..............................................................................................................................17
5.3 Motor number........................................................................................................................17
6 Controls.......................................................................................................................................18
6.1 Front brake lever...................................................................................................................18
6.2 Rear brake lever....................................................................................................................18
6.3 Throttle grip..........................................................................................................................18
6.4 Key-Switch/Steering Lock....................................................................................................18
6.5 Remote controller..................................................................................................................19
6.6 Start/Stop button ...................................................................................................................19
6.7 Headlight Switch...................................................................................................................20
6.8 Driving mode Switch.............................................................................................................20
6.9 Emergency flasher switch......................................................................................................20
6.10 Headlight High/Low Beam Switch.....................................................................................21
6.11 Steering lamp switch...........................................................................................................21
6.12 Horn Button.........................................................................................................................21
6.13 Seat/helmet lock..................................................................................................................22

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6.14 Charging dock.....................................................................................................................22
6.15 Side stand.............................................................................................................................23
7 Speedometer...............................................................................................................................23
7.1 Adjustment button.................................................................................................................23
7.2 Speed display.........................................................................................................................23
7.3 Driving mode display............................................................................................................24
7.4 Current display......................................................................................................................24
7.5 Odometer ..............................................................................................................................24
7.6 Temperature display..............................................................................................................24
7.7 Battery display.......................................................................................................................25
7.8 Charging indicator.................................................................................................................25
7.9 Steering indicator...................................................................................................................25
7.10 READY indicator................................................................................................................26
7.11 High beam indicator............................................................................................................26
7.12 Parking indicator.................................................................................................................26
7.13 Error code indicator............................................................................................................26
7.14 Time setting.........................................................................................................................27
7.15 Set the diameter of rear tire.................................................................................................27
7.16 Set the MM/INCH...............................................................................................................28
7.17 Service indicator..................................................................................................................28
8 How to drive this motorcycle...............................................................................................29

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8.1 Checks and service when preparing for use..........................................................................29
8.2 Starting..................................................................................................................................30
8.3 Starting off.............................................................................................................................31
8.4 Braking..................................................................................................................................31
8.5 Stopping, parking..................................................................................................................32
8.6 Shutting down the motorcycle...............................................................................................33
8.7 Transporting the motorcycle...................................................................................................33
8.8 Transporting the battery........................................................................................................33
9 Service schedule........................................................................................................................34
9.1 Required work.......................................................................................................................34
9.2 Recommended inspection......................................................................................................35
10 Motorcycle adjustment operation....................................................................................36
10.1 Adjustment of rebound damping of front shock absorber...................................................36
10.2 Adjusting the spring preload of the rear shock absorber.....................................................37
10.3 Checking the chain tension..................................................................................................37
10.4 Adjusting the chain tension.................................................................................................38
10.5 Checking chain dirt accumulation.......................................................................................39
10.6 Clean the chain....................................................................................................................40
11 Braking system.......................................................................................................................40
11.1 Checking the brake disc.......................................................................................................40

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11.2 Check the brake lining.........................................................................................................41
11.3 Checking the brake fluid.....................................................................................................41
12 Wheels, tires.............................................................................................................................42
12.1 Checking the status of wheels and tires ..............................................................................42
12.2 Checking the tire pressure...................................................................................................43
13 Battery.......................................................................................................................................44
13.1 Install the battery.................................................................................................................44
13.2 Removing the battery..........................................................................................................44
13.3 Battery charging..................................................................................................................44
14 Service for the Motor...........................................................................................................47
14.1 Checking the gear oil...........................................................................................................47
14.2 Changing the gear oil...........................................................................................................47
15 Cleaning and service................................................................................................................48
15.1 Cleaning the motorcycle.......................................................................................................48
15.2 Inspection and service for use during..................................................................................49
16 Storage..........................................................................................................................................51
16.1 Storage.................................................................................................................................51
16.2 Preparing for use after storage.............................................................................................51
17 Troubleshooting.....................................................................................................................53
18 Technical Data........................................................................................................................56

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18.1 Motor...................................................................................................................................56
18.2 Complete motorcycle............................................................................................................56
18.3 Electrical System..................................................................................................................57

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DEAR HORWIN Ranger CUSTOMER
Congratulations on your decision to purchase a HORWIN Ranger motorcycle. You are now the
owner of a state-of-the-art sports motorcycle that will give you enormous pleasure if you service
and maintain it properly.
Enter the serial numbers of your motorcycle below.
Chassis Number
Dealer’s stamp
Engine Number
The Owner's Manual contained the latest information for this model series at the time of going to
print. Slight deviations caused by continuing development and design of the motorcycles can,
however, not be completely excluded.
All specifications are non-binding. HORWIN Ranger specifically reserves the right to modify or
delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to
stop production of a particular model without prior notice. HORWIN Ranger accepts no liability for
delivery options, deviations from illustrations and descriptions, misprints, and other errors. The
models portrayed partly contain special equipment that does not belong to the regular scope of
supply.
If you have any questions about this motorcycle, please contact our customer service center.
Wish you a safe and happy riding experience!

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1 Means of representation
1.1 Symbols used
The meaning of specific symbols is described below.
All work marked with this symbol requires specialist knowledge and technical
understanding. In the interest of your own safety, have these jobs performed by an
authorized HORWIN Ranger workshop. There, your motorcycle will be optimally serviced
for by specially trained experts using the specialist tools required.
Indicates information with more details or tips.
1.2 Formats used
The typographical formats used in this document are explained below.
Specific name
Identifies a proprietary name.
Underlined terms
Refer to technical details of the motorcycle or indicate technical terms that
are explained in
the glossary.
2 Safety advice
2.1 Use definition - intended use
HORWIN Ranger sport motorcycles are designed and made to withstand the normal stresses use.
Info
The motorcycle is authorized for public road traffic in the homologous (reduced) version
only.
In the derestricted version, the motorcycle must be used only on closed off property remote
from public road traffic.
2.2 Safety advice
A number of safety instructions need to be followed to operate the motorcycle safely. Therefore,
read this manual carefully. The safety instructions are highlighted in the text and are referred to at
the relevant passages.

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Info
The motorcycle has various information and warning labels at prominent locations. Do not
remove information/warning labels. If they are missing, you or others may not recognize
dangers and may therefore be injured.
2.3 Degrees of risk and symbols
Danger
Indicates a danger that will immediately and invariably lead to fatal or serious permanent
injury if the appropriate measures are not taken.
Warning
Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures
are not taken.
Caution
Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Indicates a danger that will lead to considerable machine and material damage if the
appropriate measures are not taken.
Warning
Indicates a danger that will lead to environmental damage if the appropriate measures are not
taken.
2.4 Safe operation
Only operate the motorcycle when it is in perfect technical condition, in accordance with its
intended use, and in a safe and environmentally compatible manner.
An appropriate driver's license is needed to ride the motorcycle on public roads.
Have malfunctions that impair safety promptly eliminated by an authorized HORWIN Ranger
workshop.
Adhere to the information and warning labels on the motorcycle.
Danger
A rider who is not fit to ride poses a danger to him or herself and others.
Do not operate the motorcycle if you are not fit to ride due to alcohol, drugs or medication.
Warning