Hougen 925102 User manual

POWER FEED MAGNETIC DRILL
OPERATOR’S MANUAL
COVER DRILL PART NUMBERS 0925102, 0925202, 0925104, 0925204,
0925302 & 0925304
FOR USE WITH “12,000-SERIES” HOUGEN
®
CUTTERS
® CUTTERS ®
HMD925 SERIES

2
HOUGEN
®
Portable Magnetic Drill
Model HMD925 Series
Welcome to Hougen
Congratulations on your purchase of the Hougen
®
Portable Magnetic Drill Model HMD925. Your model is de-
signed to produce superior holes quickly and effi ciently. Through constant innovation and development, Hougen
is committed to provide you with hole-producing tools and products to help you be more productive.
Before attempting to operate your new Portable Magnetic Drill, please read all instructions fi rst. These include
the Operator’s Manual and Warning Label on the unit itself. With proper use, care, and maintenance, your
model will provide you with years of effective hole drilling performance. Once again, thank you for selecting our
product and welcome to Hougen.
Listed below are the Part Numbers and Description of the Hougen HMD925 Series. Please review the
Parts Diagram for the location of the Part No. / Serial No. Label.
Cutter Type........................Hougen “12,000-Series”
Hole Capacity....................7/16” - 1-1/2” Manual Mode
7/16” - 1-1/4” Power Feed Mode
Depth of Cut......................2”
Motor.................................120v 450 RPM, 7.2A or 230v 450 RPM, 3.6A
Net Weight.........................37 Lbs. (HMD925 Swivel 40 lbs.)
Swivel Area........................1-1/8” W x 1-3/8” L
Specifi cations
Hougen Manufacturing, Incorporated warrants its Portable Magnetic Drills and its Electro-hydraulic Hole Punchers for a period
of 1 year and other products for ninety (90) days from date of purchase against defects due to faulty material or workmanship
and will repair or replace (at its option) without charge any items returned. This warranty is void if the item has been damaged
by accident or unreasonable use, neglect, improper service, or other causes not arising out of defects in material or workman
ship. No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of
MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or
consequential damages. Some states do not allow exclusions of incidental or consequential damages or limitation on how long
an implied warranty lasts and, if the law of such a state governs your purchase, the above exclusion and limitation may not
apply to you. This warranty gives you specifi c legal rights and you may also have other rights which vary from state to state.
To obtain warranty service, return the item(s), transportation prepaid, to your nearest Factory Authorized Warranty Repair
Center or to Hougen Manufacturing, Inc., 3001 Hougen Drive, Swartz Creek, Michigan 48473.
Hougen Drills are warranted against manufacturing defects only. Subject to Hougen Manufacturing inspection.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
© 2008 Hougen Manufacturing, Inc.
Commercial /
I
ndustrial
L
imited
W
W
arranty
arranty
Photographs and Specifi cations shown are accurate in detail at time of printing. Manufacturer reserves the right to make
improvements and modifi cations without prior notice.
Hougen, Rotabroach, and Hougen-Edge are proprietary trademarks of Hougen Manufacturing Inc.
0925102 (HMD925, 115v, Power Feed, Mag. Base with Coolant)
0925104 (HMD925, 115v, Power Feed, Mag. Base with Coolant and Swivel)
0925202 (HMD925, 230v, Power Feed, Mag. Base with Coolant)
0925204 (HMD925, 230v, Power Feed, Mag. Base with Coolant and Swivel)
0925302 (HMD925, 230v, Power Feed, Mag. Base, Coolant using a Type
I
plug)
0925304 (HMD925, 230v, Power Feed, Mag. Base, Coolant, and Swivel using a Type
0925304 (HMD925, 230v, Power Feed, Mag. Base, Coolant, and Swivel using a Type
I
I
plug)
plug)
*
refer to page 5 for plug types.

UNPACKING YOUR NEW MAGNETIC DRILL
1
.
Open shipping carton and remove the literature and
hardware packages.
2.
Read and Follow All Instructions
before attempting
to operate your new Magnetic Drill.
3.
Complete and mail the Product Registration Card
now
.
It is important that Hougen Manufacturing, Inc. have a
record of product ownership.
4.
Open hardware package and check contents.
10565 1/8” Hex wrench for Gib Adjustment
04558 Feed handles (3)
04532 Feed handle knobs (3)
90724 Safety chain
02635 3/16” Hex wrench for cutter installation
13013 5/32” Hex wrench
5.
Using the handle of Magnetic Drill, lift unit out of the
shipping case.
6.
Remove all packing and securing material from the drill
unit.
7.
Screw the three Knobs (04532) into the three
Feed Handles (04558) and then screw Handles
into the Hub Assembly (19030). Do not overtighten
or may strip the knobs.
8.
Your Magnetic Drill was factory adjusted prior to
shipping. Check to make sure that all gib
adjustment screws, motor mount screws, front
support bracket screws, and magnet mounting
screws are snug and have not vibrated loose in
transit.
9.
Your new Magnetic Drill comes complete with
arbor mounted. The 3/4” diameter arbor bore
fi ts all 3/4”-shank “12,000-Series” Hougen
Cutters.
Reread Safety Warnings listed in the Operator’s
Manual and on the drill unit to avoid injury. Follow
operating procedures.
3
Always wear eye protection while
using cutting tools, or in the vicin-
ity of cutting.
CAUTION!
The slug is ejected
at the end of the cut. Do not aim
cutter or arbor so that ejected
slug may hit someone around, or
below you.
CAUTION!
Cutters are sharp.
Wear gloves when installing or
removing cutter from arbor. Do
not grab a rotating cutter.
CAUTION!
To prevent electric
shock, do not use power tools
near wet areas, or where power
tool may become wet.
SAFETY FIRST
0925102, 202 & 302
PARTS LIST 13
0925104, 204 & 304
DRILL BREAKDOWN 14
0925104, 204 & 304
PARTS LIST 15
MAGNET BREAKDOWNS 16
ARBOR ASSEMBLY BREAKDOWN 17
120v CONTROL PANEL ASSEMBLY 18
230v CONTROL PANEL ASSEMBLY 19
120v MOTOR SLIDE ASSEMBLY 20-21
MOTOR BREAKDOWNS 22-25
MAINTENANCE & TIPS 26-27
WARRANTY REPAIR CENTERS 28
WELCOME TO HOUGEN 2
UNPACKING YOUR DRILL 3
SAFETY INSTRUCTIONS 4 - 5
SAFETY SWITCH INDICATOR LIGHT 5
CONTROL PANEL 6
OPERATING INSTRUCTIONS 7
INSTALLING HOUGEN CUTTERS 8
CUTTING FLUID RESERVOIR 8
SWIVEL BASE INSTRUCTIONS 9
ARBOR & GIBS ADJUSTMENT 10
0925102, 202 & 302
DRILL BREAKDOWN 12
INDEX

4
Important Safety Instructions
Work Area
Keep your work area clean and well lit.
Cluttered benches and
dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of fl ammable liquids, gases or dust.
Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a
power tool.
Distractions can cause you to loose control.
Electrical Safety
Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in
any way. Do not us any adapter plugs. Check with a qualifi ed
electrician if you are in doubt as to whether the outlet is prop-
erly grounded.
If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry electricity
away from the user.
Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of
electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions.
Water enter-
ing a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of eletric shock.
When operating a power tool outside, use an outdoor extension
cord marked “W-A” or “W”;
These cords are rated for outdoor use
and reduce the risk of electrical shock.
Personal Safety
Stay alert, watch what you are doing and use common sense
when using a power tool. Do not use tool while tired or under
the infl uence of drugs, alcohol, or medication.
A moment of inat-
tention while operating power tools may result in serious personal
injury.
Dress properly. Do not wear loose clothing or jewelry. Contain
long hair. Keep your hair, clothing, and gloves away from moving
parts.
Loose clothes, jewelry, or long hair can be caught in moving
parts.
Avoid accidental starting. Be sure switchis off before plugging
in.
Carrying tools with your fi nger on the switch or plugging in tools
that have the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on.
A
wrench or a key that is left attached to a rotating part of the tool may
result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in unex-
pected situations.
Use safety equipment. Always wear eye production.
Dust
mask, non-skid safety shoes, hard hat, or hearing protection
must be used for appropriate conditions.
Always use safety chain.
Mounting can release.
Tool Use and Care
Use clamps or other practical way to secure and support
the work piece to a stable platform.
Holding the work by
hand or against your body is unstable and may lead to loss of
control.
Do not force tool. Use the correct tool for your application.
The correct tool will do the job better and safer at the rate for
which it is designed.
Do not use tool if switch does not turn it on or off.
Any
tool that cannot be controlled with the switch is dangerous and
must be repaired.
Disconnect the plug from the power source before making
any adjustments, changing accessories, or storing the
tool.
Such preventive safety measures reduce the risk of start-
ing the tool accidentally.
Store idle tools out of reach of childern and other
untrained persons.
Tools are dangerous in the hands of
untrained users.
Maintain tools with care. Keep cutting tools sharp and
clean.
Properly maintained tools, with sharp cutting edges are
less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the
tools operation. If damaged, have the tool serviced before
using.
Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manu-
facturer for your model.
Accessories that may be suitable for
one tool, may become hazardous when used on another tool.
Service
Tool service must be performed only by qualifi ed repair
personnel.
Service or maintenance performed by unqualifi ed
personnel could result in a risk of injury.
When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section of
this manual.
Use of unauthorized parts or failure to follow
Maitenance Instructions may create a risk of electric shock or
injury.
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below,
may result in electrical shock, fi re and/or serious personal injury.

Safe Electrical Connection
Your Mag Drill is rated for use on 115VAC (Plug A) or
230V (Plug B) at 50-60Hz. Do not attempt to use drill on
power sources rated other than this. Wet electrical
connections are shock hazards. To prevent the cutting
fl uid from traveling along the cord and contacting the
plug or power outlet, tie a drip loop in the power cord.
Also elevate extension cords or gang box connections.
Extension Cords
Use only 3-wire extension cords that have 3-prong
grounding type plugs and 3-pole receptacles that
accept the tool’s plug. Replace or repair damaged
cords. Make sure the conductor size is large enough
to prevent excessive voltage drop which will cause
loss of power and possible motor damage.
Outdoor Use Extension Cords
When tool is used outdoors, use only extension
cords intended for use outdoors and so marked.
Additional Safety Precautions
Arbor and cutter should never be used as a hand-
hold. Keep hands and clothing away from all moving
parts. Do not use Hougen Cutters where ejected slug
might cause injury (slug ejected at end of cut).
Also, adhere to all operating instructions. Do not drill
through any surface that may contain live electrical
wiring. Drilling into a live wire could cause exposed
metal parts of the drill to be made live. Remove chips
wrapped around Cutter and arbor after each hole. With
motor off and power disconnected, grasp chips with
leather gloved hand or pliers and pull while rotating
counterclockwise. Should the cutter become jammed in
the work, stop the unit immediately to prevent personal
injury. Disconnect the drill from the power supply and
loosen jammed cutter by turning the arbor counterclock-
wise. Never attempt to free the jammed cutter by starting
the motor. Service at authorized repair center only.
5
Extension Cord Table
Plugs and Receptacles
HTGNEL
,DROCFO
TEEF
DEDNEMMOCER
ERIW
EGUAG
DEDNEMMOCER
ERIW
EGUAG
ROTOMV511
SPMA21-01
ROTOMV032
SPMA6-5
52OTPU 61 81
05-62 41 81
001-15 01 61
002-101 8 41
003-102 6 21
005-103 4 01
I


Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that
welding is being performed on. Severe damage to the
unit, particularly the power cord, could occur. This could
also result in personal injury to the operator.
Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void
product warranty.
Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the
higher temperature rating it will trip and cause the unit to shut
down. This is a protective device and can be reset after 5 to 10.
To reset the breaker, press the breaker button back in. If it does
not reset, let the unit cool a little longer until you can push the
button in and it stays in position.
Save these Instructions.
Important Safety Instructions - Continued
SAFETY SWITCH
INDICATOR LIGHT
The Safety Switch Indicator Light is a Standard Safety
Feature on HMD925 magnetic drills. Its purpose is to
inform the user that an unsafe condition exists.
If light is Green:
In normal operation the safety switch light will be green.
Motor “On” and “Off” Switches function normally.
If light is Red:
A condition with the safety switch exists that needs to be
corrected.
Possible causes:
• Safety Switch is defective. Have drill serviced.
• Uneven work surface or material. Check work
surface for fl atness.
• Dirt or chips under magnet. Clean work surface.
Make sure material is at least 3/8” thick. Material
thinner than 3/8” will cause a “weak” magnet condi-
tion.
HOUGEN MANUFACTURING RECOMMENDS THAT
CONDITIONS ARE CORRECTED SO LIGHT TURNS
GREEN. THIS ALLOWS FOR THE UNIT TO BE
OPERATED IN A SAFE MANNER.
For any questions please contact Hougen Manufacturing’s
Technical Service at [phone].
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below,
may result in electrical shock, fi re and/or serious personal injury.

6
OPERATION OF CONTROLS
BEFORE INSTALLING HOUGEN CUTTER
IMPORTANT: Before turning on the machine, it is important that the operator understands the interrelated
functions of the SAFETY SWITCH, MAGNET SWITCH, AND MOTOR SWITCHES.
READ SAFETY SWITCH INDICATOR LIGHT INSTRUCTIONS PREVIOUS PAGE.
SAFETY SWITCH
— Located in base of drill. Enables motor operation only when magnet is
properly seated on a clean and fl at work surface. Turns motor off if switch
detects lift of unit.
MAGNET ON/OFF SWITCH
— Energizes and De-Energizes the magnetic base and activates the
safety switch. Motor can now be started by pushing the motor START switch.
MOTOR START/STOP SWITCHES
— Starts and Stops the motor (See instructions previous page).
POWER/MANUAL FEED SWITCH
— Enables or disables Power Feed Mode.
1. Place Magnetic Drill on clean, fl at steel plate that is at least 3/8” thick.
2. Plug unit into proper AC power source.
DO NOT use with DC Power.
3. Locate the Magnet
ON
and
OFF switches
and the motor
STOP
and
START
switches.
4.
NOTE: A loss of power will de-energize the magnetic base and deactivate the motor.
When power is restored, the magnet will reenergize, however, the motor START switch
must be depressed before the motor will start.




1. Make sure workpiece and bottom of magnet are free of chips, oil, etc.
2. Position drill by sliding it and gently feeding Arbor so that pilot point is
touching center of hole to be drilled.
3. Secure unit to workpiece with safety chain.
4. Turn magnet ON by pressing the magnet ON switch.
5. On Control Panel Flip Power/Manual Feed Switch to
Power Feed
.
6. Turn On Cutting Fluid and check for proper fl ow by slightly depressing
pilot on work surface.
7. Make certain that cutter is clear of workpiece by 1/16” - 1/8” and turn
motor ON by pressing the motor START switch.
8. In center of feed handles
Flip Power Feed Handle
out to engage
Power Feed Motor. The unit will feed itself into and through
the workpiece.
9. At conclusion of cut, motor will automatically turn OFF.
CAUTION: Slug can eject with force and distance.
Disengage Power Feed Handle then turn Feed Handles to raise Arbor
and make sure slug has fallen free.
10. Turn magnet OFF by pressing the magnet OFF switch.
11.
Disconnect from power source.
12. If necessary, remove chips from cutter and magnet, preferably wearing
leather work gloves and/or with pliers.
13. Disconnect safety chain and you are ready to move unit to new drilling
position.
OPERATING INSTRUCTIONS
Power Feed Mod
e
Manual
Feed Mod
e
Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface
condition. Since magnetic attraction diminishes with thinner material or rough surfaces, mechanical clamping
of drill unit to the workpiece should be used when cutting thin material (3/8” or less) or material with uneven
surfaces.
1. Make sure workpiece and bottom of magnet are free of chips, oil, etc.
2. Position drill by sliding it and gently feeding Arbor so that pilot point is
touching center of hole to be drilled.
3. Secure unit to workpiece with safety chain.
4. On Control Panel Flip Power/Manual Feed Switch to
Manual
.
5. Turn magnet ON by pressing the magnet ON switch.
6. Turn Feed Handle, raising the cutter until the pilot is above the work
surface.
7. Turn on coolant bottle.
8. Make certain that cutter is clear of workpiece and turn motor ON by
pressing the motor START switch.
9. Feed Cutter slowly into workpiece. Only after cutting path is established
to a depth of about 1/16” can full force be applied to feed handles.
10.
Ease up on feed pressure
Ease up on feed pressure
as cutter starts breaking through.
11. At conclusion of cut, turn motor OFF by pressing motor STOP switch.
CAUTION: Slug can eject with force and distance.
Turn Feed Handles to raise Arbor checking to make sure the slug has
fallen free.
12. Turn magnet OFF by pressing the magnet OFF switch.
13.
Disconnect from power source.
14. If necessary, remove chips from cutter and magnet, preferably wearing
leather work gloves and/or with pliers. Disconnect safety chain and you
are ready to move unit to new drilling position.
Manual Feed
7
Power Feed
Engagement Handle
Step 5
Step 8
Power Feed

INSTALLING HOUGEN CUTTER IN ARBOR
1. Disconnect from power source.
2. Lay drill on its side with feed handles up or be sure Arbor clears table
if unit is in normal operating position.
3. Turn Feed Handles until cutter mounting set screws are exposed
and completely remove the set screw.
4. Insert proper pilot in shank end of Hougen Cutter.
5. Insert Hougen Cutter until fl at on cutter shank is aligned with set
screw holes and is exactly perpendicular to axis of set screw holes.
6. Insert set screws and tighten.
8
The Coolant Bottle is Attached as follows:
Instructions for Use:

Screw Coolant Bottle Assy
to bracket behind motor.

Attach hose to Coolant Inducer
located on the Arbor
On/Off Valve
Coolant Fill
1. Fill Coolant Bottle with properly mixed RotaMagic™ Cutting Fluid.
2. Turn On/Off Valve to "On" position.
3. Press pilot gently down on work surface. (Coolant should slowly
release from bottom of cutter.)
4. Continue with drilling operation.
INSTALLATION OF COOLANT BOTTLE

9
SWIVEL BASE OPERATION
To Loosen the Swivel Plate Assembly
1. Lift the Clamp Handle Assembly,
rotated counter-clockwise and release .
This will reposition the lever
for more movement.
With this being a left handed thread this will loosen this assembly.
3. If more travel is needed lift the Clamp Handle Assembly, rotate counter clockwise
and release.
4. Pull the Clamp Handle Assembly clockwise again.
This amount of movement should be adequate to reposition the Drill Assembly.
More movement than this may cause the Magnet Assembly to disengage from the drill base.
To Tighten the Swivel Plate Assembly.
1. Lift the Clamp Handle Assembly,
rotated clockwise and release .
This will reposition the lever
for more movement.
With this being a left handed thread this will tighten this assembly.
3. If more travel is needed lift the Clamp Handle Assembly, rotate clockwise and release.
4. Push the Clamp Handle Assembly counter clockwise again.
Continue this process until the Swivel Assembly is tight.
�WARNING :�
�
2. With the Clamp Handle Assembly now down,
pull the Clamp Handle Assembly clockwise.
2. With the Clamp Handle Assembly now down,
push the Clamp Handle Assembly counter clockwise.
CLAM
P
HANDLE MUST BE TIGHT PRIOR
T
O CUTTING HOLES -
EQUIPMENT DAMAGE OR PERSONA
L
INJU
R
Y
RYR
COULD OCCUR
Y COULD OCCUR Y
ATTENTION
The threads on the Clamp Handle Assembly are a Left Handed thread meaning,
Turning Clockwise would loosen the assembly
Turning Counter Clockwise would tighten the assembly.
Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire
Clamp Handle Assembly when repositioning as if to be a ratchet device.

OPERATION OF CUTTING FLUID RESERVOIR
1. With Drill in operating position, turn the feed handles
so that cutter and pilot are above the work surface.
2. Fill reservoir by removing cap on bottle.
3.
Turn on coolant bottle.
4. Test metering capabilities of Arbor/Cutter/Pilot assembly
(magnet ON-motor OFF) by feeding the Arbor gently
toward work surface until pilot is pushed up into Cutter,
thus allowing fl uid to fi lter down onto work surface
through a groove in the pilot.
5. Fluid output can be adjusted by position of On/Off Valve.
Adjust Gibs before adjusting front support bracket.
1. Loosen Arbor Support Bracket Bolts.
2. Be sure top of arbor is fl ush with the shoulder on motor output shaft. Also make certain arbor is securely
fastened.
3. Turn feed handle until motor and spindle are at the bottom of their travel.
4. Tighten Arbor Support Bolts.
5. Feed slide up and down a few times, checking for free and uniform movement.
NOTE: Check Arbor support bolts regularly to make certain they are tight. Tighten as required.
ADJUSTMENT OF GIBS
1. Loosen all Gib Screws.
2. Feed the drill in and out a few times and then, with top of motor slide fl ush with top of housing, tighten the Gib
Screws until you feel them touch the Steel Gib.
3. Feed the drill in and out again.
4. Adjust Gib Screws so that there is uniform pressure from top to bottom. (Top of motor slide fl ush with top of
housing.)
5. Turn each Gib Screw in about 1/8 to 1/4 turn, depending upon your preference.
6. Gibs should be tight enough so that slide moves up and down smoothly with no wobble or shaking.
(Looseness will cause cutter breakage.)
NOTE: Gibs should be lubricated regularly.
ARBOR ADJUSTMENT
On/Off Valve
Removal
1. Remove coolant bottle. (see previous page)
2. Loosen arbor support bracket bolts.
3. Loosen set screws holding arbor on motor output shaft.
4. Remove arbor.
Installation
1. Hand tighten front support bracket bolts. Do not tighten all the way.
2. Slide arbor to full up position and hold arbor in position over hex drive motor output shaft.
3. Tighten two set screw to hold arbor onto motor output shaft.
4. Turn feed handle until motor and arbor are at the bottom of their travel. Tighten arbor support bracket bolts to
400 in/lbs
5. Install coolant bottle. (see installation previous page)
6. Run motor for 10 seconds. (If visual movement of arbor is noticed, restart at step 1)
7. Re-check for tightness of arbor set screws.
ARBOR & FRONT SUPPORT BRACKET
REMOVAL AND INSTALLATION
10

11
NOTES

12
1
3
4

HOOKS TO
COOLANT
INDUCER
2
6
7
8
9
11
12
13
14
15 16
17
18
19
20
21
22
22
23
24
25
25
25
26
27
28
29
30
31
32
33 34
35
36
37
38
38
40
39
4142
43
44
45 46
47
48
55
10
10a
10b
11a
12a
12b
Part / Serial Number Label
52
53
51




0925102
HMD925 120v Power Feed with Coolant
0925202
HMD925 230v Power Feed with Coolant
0925302
HMD925 230v Type
I
plug, Power Feed with Coolant

13
Item Part # Description Qty Item Part # Description Qty
1
*
05378
Magnet & Switch Assembly
120v
1
20
19016
20 Tooth Gear
2
*
05392
Magnet & Switch Assembly
230v
1
21
19017
.4375 Diam. Shaft
2
2
*
07155
Arbor & Front Support Bracket
Assembly
1
22
19020
Gear Spacer
4
3
07127
Housing Assembly 120v
(includes 3a-3d)
1
23
19018
Travel Switch Block
1
19036
Housing Assembly 230v
(includes 3a-3d)
1
24
10836
Retain. Ring
1
3a
05108
Bronze Bearing
2
25
01165
Retain. Ring 1/2 Shaft
3
3b
40237
Set Screw 1/4-28 X 1/2
4
26
05114
Spring
1
3c
19024
Engagement Label
1
27
05115
Flat Washer
1
3d
07026
Safety Label Instructions 120v
1
28
19040
Handle Lever
1
19022
Safety Label Instructions 230v
1
29
19021
Motor Label
1
4
*
19037
Control Panel Assembly 120v
1
30
40077
Screw SHC 1/4-20 X 1
1
*
19043
Control Panel Assembly 230v
1
31
02460
Hex Bolt 3/8-24 X 2-3/4
2
5
*
05485
Motor Slide Assembly 120v
1
32
90077
Screw BHC #10-32 X 1/2
3
*
07182
Motor Slide Assembly 230v
1
33
10553
Screw SHC 1/4-20 X 7/8
2
6
07163
Coolant Inducer Bracket
1
34
10648
Screw SHC #10-32 X 1/2
1
7
02429
Right Hand Brass Gib
1
35
41044
Screw BHC #10-32 X 3/8
4
8
02430
Left Hand Brass Gib
1
36
05203
Screw SHCS #8-32 X 3/4
2
9
02431
Steel Gib
1
37
05357
Set Screw 1/4-28 X 7/8
1
10
19026
Feed Motor Assembly
(includes 10a-10b)
1
38
90028
Lock Washer 1/4
3
10a
19027
Motor Gear
1
39
40392
Flat Washer 3/8
2
10b
02217
Set Screw #8-32 X .18
1
40
40391
Lock Washer
2
11
19028
Gear #1 Assembly
1
41
40038
Screw SHC #10-32 X 5/8
1
11a
24100
Ball Bearing
3
42
10560
Lock Washer
1
12
19029
Gear Shaft Clutch Assembly
(includes 12a - 12b)
1
43
41048
Screw SHC #10-32 X 1-1/2
4
12a
05107
Ball Bearing 35mm X 47mm X 7mm
1
44
51044
Screw SHC #10-32 X 1-1/4
2
12b
24100
Ball Bearing
1
45
02902
Roll Pin 1/8 X 5/8
1
13
19030
Feed Hub w/Spline Assembly
1
46
40277
Dowel Pin 3/16 X 5/8
1
14
19004
Gear Box Assembly
1
47
05187
Screw SHC #2-56 X 1/2
2
15
19005
Clutch Drive
1
48
19042
Limit Switch
1
16
19008
Gear w/Spline
1
49
19022
Safety Instruction Label
1
17
90571
Power Cord Assembly 120v
1
50
05207
Jumper Wire
1
05302
Power Cord Assembly 230v
1
51
*
05060
Coolant Bottle Assembly
1
04498
Power Cord Assembly 230v
Type
I
1
52
04558
Feed Handle .50 X 4.50
3
18
19010
Hub Plate
1
53
04532
Oval Knob
3
19
19013
Spline Shaft
1
0925102, 0925202 & 0925302
Parts List
*
SEE FOLLOWING PAGES FOR ASSEMBLY BREAKDOWNS

14
3
4

HOOKS TO
COOLANT
INDUCER
2
6
7
8
9
11
12
13
14
15 16
17
18
19
20
21
22
22
23
24
25
25
25
26
27
28
29
30
31
32
33 34
35
36
37
38
38
40
39
4142
43
44
45 46
47
48
55
10
10a
10b
11a
12a
12b
Part / Serial Number Label
52
53
51




1
56
0925104
HMD925 120v Power Feed with Coolant & Swivel Base
0925204
HMD925 230v Power Feed with Coolant & Swivel Base
0925304
HMD925 230v Type
I
plug, Power Feed with Coolant & Swivel Base

15
Item Part # Description Qty Item Part # Description Qty
1
*
05648
Magnet & Switch Assembly
120v
1
22
19020
Gear Spacer
4
*
05894
Magnet & Switch Assembly
230v
1
23
07070
Travel Switch Block
1
2
*
07156
Arbor & Front Support Bracket
Assembly
1
24
10836
Retain. Ring
1
3
19036
Housing Assembly
(includes 3a-3d)
1
25
01165
Retain. Ring 1/2 Shaft
3
3a
05108
Bronze Bearing
2
26
05114
Spring
1
3b
40237
Set Screw 1/4-28 X 1/2
4
27
05115
Flat Washer
1
3c
19024
Engagement Label
1
28
19040
Handle Lever
1
3d
19022
Safety Label Instructions
1
29
19021
Motor Label
1
4
*
19037
Control Panel Assembly 120v
1
30
40077
Screw SHC 1/4-20 X 1
1
*
19043
Control Panel Assembly 230v
1
31
05736
Hex Bolt 3/8-24 X 2
2
5
*
05965
Motor Slide Assembly 120v
1
32
90077
Screw BHC #10-32 X 1/2
3
*
07183
Motor Slide Assembly 230v
1
33
10553
Screw SHC 1/4-20 X 7/8
2
6
07163
Coolant Inducer Bracket
1
34
10648
Screw SHC #10-32 X 1/2
1
7
02429
Right Hand Brass Gib
1
35
41044
Screw BHC #10-32 X 3/8
4
8
02430
Left Hand Brass Gib
1
36
05203
Screw SHCS #8-32 X 3/4
2
9
02431
Steel Gib
1
37
05357
Set Screw 1/4-28 X 7/8
1
10
19026
Feed Motor Assembly
(includes 10a-10b)
1
38
90028
Lock Washer 1/4
3
10a
19027
Motor Gear
1
39
40392
Flat Washer 3/8
2
10b
02217
Set Screw #8-32 X .18
1
40
40391
Lock Washer
2
11
19028
Gear #1 Assembly
1
41
40038
Screw SHC #10-32 X 5/8
1
11a
24100
Ball Bearing
3
42
10560
Lock Washer
1
12
19029
Gear Shaft Clutch Assembly
(includes 12a - 12b)
1
43
41048
Screw SHC #10-32 X 1-1/2
4
12a
05107
Ball Bearing 35mm X 47mm X 7mm
1
44
51044
Screw SHC #10-32 X 1-1/4
2
12b
24100
Ball Bearing
1
45
02902
Roll Pin 1/8 X 5/8
1
13
19030
Feed Hub w/Spline Assembly
1
46
40277
Dowel Pin 3/16 X 5/8
1
14
19004
Gear Box Assembly
1
47
05187
Screw SHC #2-56 X 1/2
2
15
19005
Clutch Drive
1
48
19042
Limit Switch
1
16
19008
Gear w/Spline
1
49
19022
Safety Instruction Label
1
17
90571
Power Cord Assembly 120v
1
50
05207
Jumper Wire
1
05302
Power Cord Assembly 230v
1
51
*
05060
Coolant Bottle Assembly
1
04498
Power Cord Assembly 230v
Type
I
1
52
04558
Feed Handle .50 X 4.50
3
18
19010
Hub Plate
1
53
04532
Oval Knob
3
19
19013
Spline Shaft
1
55
05207
Jumper Wire
1
20
19016
20 Tooth Gear
2
56
07015
Lock / un-lock label
1
21
19017
.4375 Diam. Shaft
2
0925104, 0925204 & 0925304
Parts List
*
SEE FOLLOWING PAGES FOR ASSEMBLY BREAKDOWNS

16
6
2
3
4
5
1
7
8
05378 Magnet Assembly
120v
05391 Magnet Assembly
230v
Item Part # Description Qty
1
05377
Magnet Assembly
120v
1
05391
Magnet Assembly
230v
1
2
04885
Safety Switch Assembly
1
3
04910
Plunger Assembly
1
4
04909
Safety Switch Bracket
1
5
10983
Micro Switch Shield
1
6
10971
Screw SHC 1/4-20 X 1/2
2
7
10972
Screw BHC #6-32 X 7/8
2
8
17271
Tapered Spring
1
05648 Swivel Magnet Assembly
120v
05894 Swivel Magnet Assembly
230v
Item Part # Description Qty
1
05649
Magnet/Safety Switch Assembly
120v
includes a-c
1
05895
Magnet/Safety Switch Assembly
230v
includes a-c
1
a
05650
Magnet Assembly
120v
1
05896
Magnet Assembly
230v
1
b
05652
Ball Switch Assembly
1
c
04910
Plunger
1
2
05743
Screw FHC 1/4-20 X 3/4
6
3
05657
Slide Housing
1
4
05656
Swivel Housing
1
5
01169
Dowel Pin 1/8 X 3/8
1
6
05658
Pivot Rod
1
7
05659
Clamp Handle Assembly
1
8
10771
Grommet
1










17
07155 Coolant Arbor Assembly
07156 Coolant / Swivel Arbor Assembly
Item Part # Description Qty
1
07157
Arbor & Collar Assembly
1
a
07159
Arbor Body
1
b
07162
Ejection Collar
1
c
07161
Spring Seat
1
d
10517
Retain. Ring
2
e
05049
Spring
1
f
40312
Roll Pin
1
g
10506
Set Screws 3/8-24 X .305
2
h
07083
Set Screw m6 X 1 X 5mm
2
i
05628
Set Screw 1/4-28 X 3/8
2
2
07158
Coolant Inducer Assembly
1
j
07160
Inducer Ring
1
k
40300
O-Ring
2
l
40301
Washer
2
m
40302
Retain Ring
2
n
07080
Hose Fitting
1
3
04375
Front Support Bracket Assembly
used with 07155 Assembly
1
05734
Front Support Bracket Assembly
used with 07156 Assembly
1
o
40232
Needle Bearing
1
4
40234
Thrust Washer
2
5
40398
Retain. Ring
2
6
04391
O-Ring
1
a
d
c
e
f
g
h
i
�
2
3
4
5
4
5
j
k
k
l
l
m
m
n
6
1
b

18


















 



  














 
 





1
2
3
4
5,6
7
8910
11
12
13
14
15
16
17
18
19
20, 21
22
Feed Motor
Slide Safety
Switch
Magnet Wires
Magnet Safety Switch
Ground from Power Cord Ground to Housing
White Power Cord
Black Power Cord
Connect
Black Drill Motor White Drill Motor
19037
120v Control Panel
Item Part # Description Qty
1
05831
Faceplate
1
2
05852
Power Feed Circuit Board
1
3
05826
Circuit Board
1
4
04614
Rocker Switch
1
5
05871
Motor ON Switch
1
6
04644
Green Switch Cover
1
7
05335
Mini Toggle Switch
1
8
04877
Wire Harness
1
9
04878
L.E.D Spacer
1
10
04881
L.E.D. Bulb
1
11
04879
L.E.D Lens
1
12
05336
Toggle Switch Boot
1
13
05331
Jumper Wire J5-J3
1
14
05332
Jumper Wire J6-J5
1
15
05355
Screw #4-40 X 1/4
5
16
04891
3/8 lg. Standoff
5
17
05832
Nylon Standoff
3
18
05320
Screw #4-40 x 1
3
19
05319
Nylon Nut
3
20
05872
Motor OFF Switch
1
21
04643
Red Switch Cover
1
22
01226
Switch Guard
1

19


















 



  














 
 





1
2
3
4
5,6
7
8910
11
12
13
14
15
16
17
18
19
20, 21
22
Feed Motor
Slide Safety
Switch
Magnet Wires
Magnet Safety Switch
Ground from Power Cord Ground to Housing
White Power Cord
Black Power Cord
Connect
Black Drill Motor White Drill Motor


















 



  














 
 





1
2
3
4
5,6
7
8910
11
12
13
14
15
16
17
18
19
20, 21
22
Feed Motor
Slide Safety
Switch
Magnet Wires
Magnet Safety Switch
Ground from Power Cord Ground to Housing
White or Blue from Power Cord
Black or Brown from Power Cord
Connect
Black Drill Motor White Drill Motor
19043
230v Control Panel Assembly
Item Part # Description Qty
1
05831
Faceplate
1
2
05868
Power Feed Circuit Board
1
3
05827
Circuit Board
1
4
04664
Rocker Switch
1
5
05871
Motor ON Switch
1
6
04644
Green Switch Cover
1
7
05335
Mini Toggle Switch
1
8
04877
Wire Harness
1
9
04878
L.E.D Spacer
1
10
04881
L.E.D. Bulb
1
11
04879
L.E.D Lens
1
12
05336
Toggle Switch Boot
1
13
05331
Jumper Wire J5-J3
1
14
05332
Jumper Wire J6-J5
1
15
05355
Screw #4-40 X 1/4
5
16
04891
3/8 lg. Standoff
5
17
05832
Nylon Standoff
3
18
05320
Screw #4-40 x 1
3
19
05319
Nylon Nut
3
20
05872
Motor OFF Switch
1
21
04643
Red Switch Cover
1
22
01226
Switch Guard
1

20
05485
120v Motor / Slide Assembly
05965
120v Motor / Slide Assembly for Swivel
Item Part # Description Qty
1
05479
Motor Assembly
1
a
19021
Motor Label
1
b
04528
Motor Specs Label
1
c
19033
Motor Cord
1
d
11053
Screw BHC #8-32 X 3/16
1
e
10538
#8 Washer
1
f
04502
Inspection Cover
1
g
75289
Screw M5 X 8mm
2
2
04500
Dove Tail Slide (05485 Assy.)
1
05824
Dove Tail Slide (05965 Assy.)
1
3
02428
Rack Gear (05485 Assy.)
1
05825
Rack Gear (05965 Assy.)
1
4
02422
Motor Cord Bracket
1
5
41044
Screw BHC #10-32 X 3/8
2
6
75156
Screw SHC M6 X 1 X 15mm
4
7
40038
Screw SHC #10-32 X 5/8
1
8
90077
Screw BHC #10-32 X 1/2
1
9
10560
#10 Lock Washer
2
10
90028
1/4 Lock Washer
4
11
05057
Bottle Bracket
1
12
05988
Screw FHC #10-32 X 1/2
2
13
05185
1/4 X 3/8 lg.
1













 