Hougen HMD918 Series User manual

OM9181117BEF Printed in U.S.A.
1/2019
Covers Drill
Part Numbers:
Covers Drill
Part Numbers:
0918202
0918302
OPERATOR’S MANUAL
HMD918 SERIES PORTABLE MAGNETIC DRILL

7
English
PRESSURIZED COOLANT BOTTLE
05630 Coolant Bottle Assembly
Item Part # Description Qty
105556 Fitting 1/8 NPT 3/8 Hose 1
201569 Shut Off Valve 1
305621 Quick Connector 1
401567 Coolant Bottle 1
1
2
3
4
For Use
With
6" Arbor
ONLY

8
HMD918 MAG BASE DRILL
40
40
41
41
42
43
45
43
46
47
48
44
6" D.O.C. Arbor Assembly
FRONT SUPPORT BRACKET
ASSEMBLY
078701
7
COOLANT INDUCER ASM0707616
WASHER-THRUST 1-3/8 X 2-1/16 X
1/32
4030125
ARBOR ASM
0786914
RING-RETAINING 1-9/16" SHAFT
DIA.
4039813
WASHER-THRUST 40mm X 60mm X
1mm
4023422
RING-RETAINER FOR 1-3/8 SHAFT4030221
DESCRIPTIONPART NO.QTYITEM
A
76
73
70
75
74
77
79
78
72
71
83
84
85
84
80
81
82
81
80
FRONT SUPPORT BRACKET
ASSEMBLY
078701
7
COOLANT INDUCER ASM0707616
WASHER-THRUST 1-3/8 X 2-1/16 X
1/32
4030125
ARBOR ASM
0786914
RING-RETAINING 1-9/16" SHAFT
DIA.
4039813
WASHER-THRUST 40mm X 60mm X
1mm
4023422
RING-RETAINER FOR 1-3/8 SHAFT4030221
DESCRIPTIONPART NO.QTYITEM
A
87
86
88
3" D.O.C. Positive Ejection
Arbor Assembly
1
13
17
6
7
8
31
29
30
27
25
24
26
32
65
61
62
63
Control Panel
Assembly
(see page 10)
Motor
Assembly
(see page 12)
64
65
67
66
68
16
10
5
11
9
12
60
13
17
28
33
2
Motor/Slide Assembly
(see page 11)

9
HMD918 Breakdowns
Item Part # Description Qty
108462 Motor / Slide Assy. 1
508249 Control Panel 1
08250 Control Panel-Type I Plug 1
608519 Gib, Brass, Right Hand 1
708520 Gib, Brass, Left Hand 1
808521 Gib Steel 1
908522 Stop Block 1
10 17002 SCR SHC #6-32 x 1/2 LG 1
11 41044 SCR BHC #10-32 x 3/8 LG 4
12 10559 SCR BHC #10-32 x 1-1/4 LG 1
13 10553 SCR SHC 1/4-20 x 7/8 LG 2
14 40077 SCR SHC 1/4-20 x 1" LG 1
16 90052 Lock Washer Ext. #6 1
17 90028 Lock Washer Helical 1/4 3
Accessories Included
10565 Hex Key 1/8 wrench 1
10730 Safety Chain 3/16 X 5’ w/Snap Hook 1
24166 7/32" Hex Key for Arbor 1
13013 5/32" Allen Wrench 1
05630 Pressurized Coolant Bottle 1
67 10569 Feed Handle 3
68 04532 Knob - Oval 3
08517 6" D.O.C. Arbor Assembly
Item Part # Description Qty
40 40302 Retaining Ring 2
41 40301 Thrust Washer 2
42 05646 Quick Connect Fitting 1
43 40300 O-Ring 2
44 08592 Collar Inducer - Brass 1
45 07082 SCR BHC 1/4-28 x 1/4 1
46 08750 Arbor 1
47 40256 SCR-Set 5/16-18 x 3/8 Oval 1
48 40222 SCR-Set 7/16-14 x .305 2
08516 Housing Assembly
Item Part # Description Qty
60 08531 Drill Housing 1
61 05839 Knob - Comfort Rubber Grip 1
62 40254 Hub Assembly 1
63 10679 Washer - Flat 1/4 Type A 1
64 40237 Gib Screws 5
65 40231 Bushing - Bronze 2
66 40229 Feed Gear 1
English
12
08041 Magnet Assembly
Item Part # Description Qty
208042 Magnet 1
24 04961 Plunger Assy. 1
25 10971 SCR SHC 1/4-20 x 1/2" LG 2
26 10972 SCR BHC #6-32 x 7/8" LG 2
27 17271 Spring - Taper, Comp. 1
28 04885 Microswitch Assy. 1
29 07887 Plate - Ring Retaining 1
30 24144 D-Ring 1
31 41046 SCR SHC #10-32 x 1/2" LG 4
32 04909 Bracket - Safety Switch 1
33 10506 SCR SET 3/8-24 x .305 SPL FL PT 2
08116 3" D.O.C. Arbor Assembly
Item Part # Description Qty
70 07075 Arbor - Coolant 1
71 40223 Collar Ejector 1
72 07079 Spring Seat 1
73 40256 SCR Set 5/16-18 x 3/8 Oval Pt 1
74 10517 Ring - Retaining Internal 2
75 40222 SCR Set 7/16-14 x .305 2
76 40312 Pin-Roll 3/16 dia x 1.564 Altered 1
77 05049 Spring - Comp 1
78 07436 Washer - Rubber 1
79 07440 Washer - Shim 12 x 18 x .5mm 1
80 40302 Ring - Retaining 2
81 40301 Washer, Thrust 1-3/8 x 2-1/16 x 1/32 2
82 07445 Coolant Inducer 1
40300 O-Ring (not shown) 1
07447 Fitting - Hose Barb Brass (not shown) 1
07082 SCR BHC 1/4-28 x 1/4 (not shown) 1
83 40398 Ring - Retaining 1
84 40234 Washer, Thrust 2
85 08117 Front Support Bracket Assy. 1
86 40594 Hex Bolt 3/8-24 x 3 2
87 40391 Lock Washer Helical 3/8 2
88 40392 Washer Flat 3/8 Type A 2

10
08249 Panel Assembly - 230V
08250 Panel Assembly - 230V Type I
Item Part # Description Qty
108057 Faceplate 1
201335 Switch - Motor Off 1
301334 Switch - Motor On 1
601226 Guard Switch 1
704614 Magnet Switch 1
802548 Stand Off 3
907299 Power Cord Assembly 1
08287 Power Cord Assembly-Type I Plug 1
10 04879 Lens Clear L.E.D. 1
11 04878 Spacer L.E.D. 1
12 04881 Bulb L.E.D. 1
13 04877 Wire Harness L.E.D. 1
14 08673 Circuit Board 230V 1
15 02547 SCR #4-40 x 5/16 LG 3
16 07522 Fuse 2
CONTROL PANEL BREAKDOWN & WIRING
1
2
3
6
7
8
9
10
11
12
Red
Anode
13
White
Wire
14
15
16
Motor
Black Wire
Motor
White Wire
Power Cord
Green Ground
To Attach to House
Magnet
Pilot Light
Safety Switch
Fuses
Blue Wire
Brown Wire
White Wire
Black Wire
J10
J4 J1J2
Red Wires

11
English
MOTOR SLIDE ASSEMBLY BREAKDOWN
08462 Motor & Slide Assembly
Item Part # Description Qty
108466 Motor Complete Assembly 1
440038 SCR SHC #10-32 x 5/8 LG 3
510560 Lock Washer Ext. #10 3
608749 Slide - Dovetail 1
708528 Rack - Gear 1
890028 Lock Washer Helical 1/4 4
910624 SCR SHC 1/4-20 x 3/4 4
10 08622 Spacer 1
11 51044 SCR SHC 10-32 X 1-1/4 1
1
4
5
6
78
9
10
11

12
MOTOR PARTS DIAGRAM
2
3
4
56
7
8
9
10
11 12
13
14
15
16
17
18
19
20
21
22
08466 Motor Assembly
Item Part # Description Qty Item Part # Description Qty
141048 SCR-SHC #10-32 x 1-1/2 4 20 07911 Assembly Gears #2 & #3 1
250038 Washer - Lock Helical #10 6 21 07828 Gear Box Cover 1
307860 Retaining Ring 1 22 08070 Washer - Spring 1
440274 Bearing 25MM x 47MM x 12MM 1 23 08039 Armature Assembly 1
508069 SCR-SHSLD 3/16 x 7/8 1 24 07895 SCR-SHC #10-32 x 3-1/2 LG 2
607908 Switch 1 25 07892 Bafe 1
707910 Spring-Comp 1 26 08040 Field 1
807826 Gear Box Housing 1 27 07896 Motor Brush Holder Assembly 1
907901 Spindel - Motor Drive 1 28 08038 Specs Label 1
10 07904 Key 1 29 08530 Motor Label 1
11 07900 Gear Spur Removable 1 30 24044 Brush Holder Cap 2
12 24160 Retaining Ring 1 31 24045 Carbon Brushes 2
13 24100 Ball Bearing 3 32 08338 Motor Cord 1
14 07899 Gear Spur Removable 1 33 07848 Cover, Brush Access 1
15 07905 Key 1 34 02385 SCR-BHC #6-32 x 1/4 4
16 07868 Shift Control Rod Arm 1 35 10538 Washer - Lock 1
17 07914 Assembly, Change gear 1
18 17610 Washer - Flat 8mm 2
19 07903 Needle Bearing 2
23
24
25
26
27
28
29
30
31
32
33
1
19
13
18
2
34
35