Hougen HMD904 SERIES User manual
PORTABLE MAGNETIC DRILL
OPERATOR’S MANUAL
COVERS DRILL PART NUMBER 0904201, 0904202, 0904103,
0904203, 0904104 & 0904204
FOR USE WITH “12,000-SERIES” HOUGEN
FOR USE WITH “12,000-SERIES” HOUGEN
®
CUTTERS
® CUTTERS
®
HMD904 SERIES
The HMD904 is offered in many versions. Refer to the Serial/Part number
Label on your housing to direct you to the correct breakdown.
2
HOUGEN
®
Portable Magnetic Drill
Model HMD904 Series
Always wear eye protection while
using cutting tools, or in the vicin-
ity of cutting.
CAUTION!
The slug is ejected
at the end of the cut. Do not aim
cutter or arbor so that ejected
slug may hit someone around, or
below you.
CAUTION!
Cutters are sharp.
Wear gloves when installing or
removing cutter from arbor. Do
not grab a rotating cutter.
CAUTION!
To prevent electric
shock, do not use power tools
near wet areas, or where power
tool may become wet.
0904201
ASSEMBLY 11
0904202
ASSEMBLY 12
0904103
&
0904203
ASSEMBLY 13
0904104
&
0904204
ASSEMBLY 14
MAGNET ASSEMBLY BREAKDOWNS 15
ARBOR/FRONT SUPPORT BREAKDOWN 16
HOUSING ASSEMBLY BREAKDOWN 17
115v CONTROL PANEL BREAKDOWN 18
230v CONTROL PANEL BREAKDOWN 19
MOTOR SLIDE ASSEMBLY BREAKDOWNS 20-21
MOTOR BREAKDOWNS 22-23
WARRANTY REPAIR CENTERS 24
SAFETY FIRST
Welcome to Hougen
Congratulations on your purchase of the Hougen
®
Portable Magnetic Drill . Your model is designed to
produce superior holes quickly and effi ciently. Through constant innovation and development, Hougen is
committed to provide you with hole producing tools and products to help you be more productive.
Before attempting to operate your new Portable Magnetic Drill, please read all instructions fi rst. These in-
clude the Operator’s Manual and Warning Label on the unit itself. With proper use, care, and maintenance,
your model will provide you with years of effective hole drilling performance. Once again, thank you for
selecting our product and welcome to Hougen.
WELCOME TO HOUGEN 2
SAFETY INSTRUCTIONS 3-4
SAFETY SWITCH INDICATOR LIGHT 4
COMMERCIAL WARRANTY 5
UNPACKING YOUR DRILL 5
OPERATING INSTRUCTIONS 6
INSTALLING HOUGEN CUTTERS 7
ARBOR & GIBS ADJUSTMENT 7
DRILL MAINTENANCE 8
SWIVEL BASE ADJUSTMENT 9
SAFETY CHAIN INSTRUCTIONS 10
COOLANT BOTTLE ASSEMBLY 10
INDEX
Cutter Type........................Hougen “12,000-Series”
Hole Capacity....................7/16” to 1-1/2” (12mm-38mm)
Depth of Cut......................2” (50mm)
Motor.................................450 RPM, 8A (115v) 4A (230v)
Net Weight.........................27.5 lbs. (12.5kg)
HMD904S 30.5 lbs. (13.8kg)
Swivel Area........................1-1/8” W x 1-3/8” L
Specifi cations
3
Important Safety Instructions
W
ARNING:
WARNING:W
Read and understand all instructions.
Failure to follow all instructions listed belo
w
,
may result in electrical shock, fire and/or serious personal injur
y
.
Extension Cord
T
able
TableT
Plugs and Receptacles
I
Important Safety Instructions - Continued
W
ARNING:
WARNING:W
Read and understand all instructions.
Failure to follow all instructions listed belo
w
,
may result in electrical shock, fire and/or serious personal injur
y
.
4
SAFETY SWITCH
INDICATOR LIGHT
The Safety Switch Indicator Light is a Standard Safety
Feature on HMD904 magnetic drills. Its purpose is to inform
the user that an unsafe condition exists.
If light is Green:
In normal operation the safety switch light will be green.
Motor “On” and “Off” Switches function normally.
If light is Red:
A condition with the safety switch exists that needs to be
corrected.
Possible causes:
• Safety Switch is defective. Have drill serviced.
• Uneven work surface or material. Check work
surface for fl atness.
• Dirt or chips under magnet. Clean work surface.
Material should be a least 3/8” thick. Material thinner
than 3/8” will cause a “weak” magnet condition.
HOUGEN MANUFACTURING RECOMMENDS THAT
CONDITIONS ARE CORRECTED SO LIGHT TURNS
GREEN. THIS ALLOWS FOR THE UNIT TO BE
OPERATED IN A SAFE MANNER.
For any questions please contact Hougen Manufacturing’s
Technical Service at (810) 635-7111.
5
Hougen Manufacturing, Incorporated warrants its Portable Magnetic Drills and its Electro-hydraulic Hole Punchers for a period
of 1 year and other products for ninety (90) days from date of purchase against defects due to faulty material or workmanship
and will repair or replace (at its option) without charge any items returned. This warranty is void if the item has been damaged
by accident or unreasonable use, neglect, improper service, or other causes not arising out of defects in material or workman-
ship. No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of
MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or
consequential damages. Some states do not allow exclusions of incidental or consequential damages or limitation on how long
an implied warranty lasts and, if the law of such a state governs your purchase, the above exclusion and limitation may not
apply to you. This warranty gives you specifi c legal rights and you may also have other rights which vary from state to state.
To obtain warranty service, return the item(s), transportation prepaid, to your nearest Factory Authorized Warranty Repair
Center or to Hougen Manufacturing, Inc., 3001 Hougen Drive, Swartz Creek, Michigan 48473.
Hougen Drills are warranted against manufacturing defects only. Subject to Hougen Manufacturing inspection.
THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
© 2008 Hougen Manufacturing, Inc.
Commercial /
I
ndustrial
L
imited
W
arranty
Photographs and Specifi cations shown are accurate in detail at time of printing. Manufacturer reserves the right to make
improvements and modifi cations without prior notice.
Hougen, Rotabroach, and Hougen-Edge are proprietary trademarks of Hougen Manufacturing Inc.
UNPACKING YOUR NEW MAGNETIC DRILL
1
.
Open shipping carton and remove the literature and
hardware packages.
2.
Read and Follow All Instructions
before attempting
to operate your new Magnetic Drill.
3.
Complete and mail the Product Registration Card
now
.
It is important that Hougen Manufacturing, Inc. have a
record of product ownership.
4.
Open hardware package and check contents.
10565 1/8” Hex wrench for Gib Adjustment
04558 Feed handles (3)
04532 Feed handle knobs (3)
10506 Set screw for cutter installation (2)
10730 Safety chain
02635 Hex wrench for cutter installation
13013 5/32” Hex wrench
5.
Using the handle of Magnetic Drill, lift unit out of the
shipping case.
6.
Remove all packing and securing material from the drill
unit.
7.
Screw the three Knobs (04532) into the three
Feed Handles (04558) and then screw Handles
into the Hub Assembly (40254). Do not overtighten
or may strip the knobs.
8.
Your Magnetic Drill was factory adjusted prior to
shipping. Check to make sure that all gib
adjustment screws, motor mount screws, front
support bracket screws, and magnet mounting
screws are snug and have not vibrated loose in
transit.
9.
Your new Magnetic Drill comes complete with
arbor mounted. The 3/4” diameter arbor bore
fi ts all 3/4”-shank “12,000-Series” Hougen
Cutters.
Reread Safety Warnings listed in the Operator’s Manual
and on the drill unit to avoid injury. Follow operating
procedures.
OPERATING INSTRUCTIONS
Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface
condition. Since magnetic attraction diminishes with thinner material or rough surfaces, mechanical clamping
of drill unit to the workpiece should be used when cutting thin material (3/8” or less) or material with uneven
surfaces.
1. Make sure workpiece and bottom of magnet are free of chips, oil, etc.
2. Position drill by sliding it and gently feeding Arbor so that pilot point is touching center of hole to be drilled.
3. Secure unit to workpiece with safety chain.
4. Turn magnet ON by pressing the magnet ON switch.
5. Turn Feed Handle, raising the cutter until the pilot is above the work surface.
6. Make certain that cutter is clear of workpiece and turn motor ON by pressing the motor START switch.
7. Feed Hougen Cutter slowly into workpiece. Only after cutting path is established to a depth of about 1/16”
can full force be applied to feed handles.
8.
Ease up on feed pressure
Ease up on feed pressure
as cutter starts breaking through.
9. At conclusion of cut, turn motor OFF by pressing motor STOP switch. Turn Feed Handles to raise Arbor
thereby ejecting the slug if it hasn’t already fallen free.
10. Turn magnet OFF by pressing the magnet OFF switch.
11.
Disconnect from power source.
12. If necessary, remove chips from cutter and magnet, preferably wearing leather work gloves and/or with pliers.
Disconnect safety chain and you are ready to move unit to new drilling position.
6
OPERATION OF CONTROLS
BEFORE INSTALLING HOUGEN CUTTER
IMPORTANT: Before turning on the machine, it is important that
the operator understands the interrelated functions of the SAFETY
SWITCH, MAGNET SWITCH, AND MOTOR SWITCHES.
READ SAFETY SWITCH INDICATOR LIGHT INSTRUCTIONS
ON PREVIOUS PAGE.
CONTROL PANEL SWITCH PLATE
FIGURE 2
1. Place Magnetic Drill on clean, fl at steel plate that is at least 3/8” thick.
2. Plug unit into proper AC power source.
DO NOT use with DC Power.
3. Locate the Magnet
ON
and
OFF switch
and the motor
STOP
and
START
switch (Fig. 2).
4.
NOTE: A loss of power will de-energize the magnetic base and deactivate the motor. When power is
restored, the magnet will reenergize, however, the motor START switch must be depressed before
the motor will start.
SAFETY SWITCH
— Located in base of drill. Enables motor
operation only when magnet is properly seated on a clean
and fl at work surface. Turns motor off if switch detects lift of
unit.
MAGNET ON/OFF SWITCH
— Energizes and De-energizes
the magnetic base and activates the safety switch. Motor can
now be started by pushing the motor START switch.
MOTOR START/STOP SWITCHES
— Starts and stops the
motor (See instructions previous page).
INSTALLING HOUGEN CUTTER IN ARBOR
1. Disconnect from power source.
2. Lay drill on its side with feed handles up or be sure Arbor clears table if unit is in normal operating position.
3. Turn Feed Handles until cutter mounting set screws are exposed and completely remove the set screws.
4. Insert proper pilot in shank end of Hougen Cutter.
5. Insert Hougen Cutter until fl at on cutter shank is aligned with set screw holes and is exactly perpendicular to
axis of set screw holes.
6. Insert set screws and tighten. Check to be certain that cutter is secure.
7
ADJUSTMENT OF GIBS
1. Loosen all Gib Screws (40237).
2. Feed the drill in and out a few times and then, with top of motor slide fl ush with top of housing, tighten the Gib
Screws until you feel them touch the Steel Gib (02431).
3. Feed the drill in and out again.
4. Adjust Gib Screws so that there is uniform pressure from top to bottom. (Top of motor slide fl ush with top of
housing.)
5. Turn each Gib Screw in about 1/8 to 1/4 turn, depending upon your preference.
6. Gibs should be tight enough so that slide moves up and down smoothly with no wobble or shaking.
(Looseness will cause cutter breakage.)
NOTE: Gibs should be lubricated regularly.
OPERATION OF CUTTING FLUID RESERVOIR
1. With Magnetic Drill in operating position, turn the feed handles so that cutter and pilot are above the work surface.
2. With magnet turned ON and motor OFF, fi ll reservoir by introducing cutting fl uid through slots in Arbor.
Cutting fl uid should not leak out.
3. Test metering capabilities of Arbor/Cutter/Pilot assembly (magnet ON-motor OFF) by feeding the Arbor gently
toward work surface until pilot is pushed up into Cutter, thus allowing fl uid to fi lter down onto work surface
through groove in pilot.
4. For proper lubrication, all cutting fl uid in reservoir should empty onto work surface in no less than 15 seconds
and no longer than 30 seconds.
Adjust Gibs before adjusting front support bracket.
1. Loosen Arbor Support Bracket Bolts.
2. Be sure top of arbor is fl ush with the shoulder on motor output shaft. Also make certain arbor is securely
fastened.
3. Turn feed handle until motor and spindle are at the bottom of their travel.
4. Tighten Arbor Support Bolts.
5. Feed slide up and down a few times, checking for free and uniform movement.
NOTE: Check Arbor support bolts regularly to make certain they are tight. Tighten as required.
ARBOR ADJUSTMENT
Removal
1. Loosen arbor support bracket bolts.
2. Loosen set screws holding arbor onto motor output shaft.
3. Remove arbor.
Installation
1. Hand tighten front support bracket bolts. Do not tighten all the way.
2. Slide arbor to full up position and hold arbor in position over hex drive motor output shaft.
3. Tighten two set screws to hold arbor onto motor output shaft.
4. Turn feed handle until motor and arbor are at the bottom of their travel.
5. Tighten front support bracket bolts to 400 in/lbs.
6. Run motor for 10 seconds. (If visual movement of arbor is noticed, restart at step 1)
7. Re-check for tightness of arbor set screws.
ARBOR & FRONT SUPPORT BRACKET
REMOVAL AND INSTALLATION
8
1. Keep insides of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth, may impede
the free oil fl ow and can cause cutter breakage.
2. Keep work, machine, arbor and Hougen Cutter free of chips and dirt.
3. Tighten all bolts and fasteners regularly.
4. We highly recommend using a light viscosity cutting fl uid (preferably
Hougen Cutting Fluid - Part No. 11742-4)
5. Occasionally check metering of cutting fl uid fl ow. Lack of cutting fl uid may
cause Hougen Cutter to freeze in cut, slug to stick and may result in poor
cutter life.
6. Always start cut with light feed pressure and then increase suffi ciently to
achieve maximum cutting rate.
7. Ease off on pressure as cutter begins to break through at the end of the cut.
8. Keep slide dovetails, brass gibs and feed rack lubricated and free of chips and dirt.
9. When slug hangs up in cutter, turn off motor and bring cutter down on a fl at surface. This will normally straighten a
cocked slug, allowing it to be ejected.
10. When cutting large diameter or deep holes it may be necessary to stop in the middle of the cut to add cutting
fl uid and remove the chips from around the arbor. (When doing this DO NOT raise the cutter out of the hole.
Doing so can allow chips to get under the teeth of the cutter and make it diffi cult to restart the cut.)
* ”Babying” the cutter through the cut will only decrease tool life.
MAINTENANCE
In order to minimize wear on moving parts and to insure smoother operation and longer life for your magnetic drill,
the following maintenance should be done periodically, based on use.
1. Regularly tighten all fasteners and replace all worn parts.
2. Check motor brushes and replace if worn. (Break in period - 30 minutes at no load speed)
3. Check power cord and cord from panel to motor and, if cracked or frayed, return to an authorized repair center for
replacement.
4. Apply grease to the slide dovetails, brass gibs, and the feed gear rack. For best results use Shell Cyprina-RA or
equivalent.
5. Remove arbor and pack the bearing in the front support bracket with grease. Use Shell Cyprina-RA or equivalent.
HINTS FOR SMOOTHER OPERATION
REMEDIES FOR HOLEMAKING PROBLEMS
1.
Trouble: Magnetic base won’t hold effectively to work
.
a. Cause: Chips or dirt under magnet.
Remedy
: Clear area of chips and dirt.
b. Cause: Irregular surface on bottom of magnet
or on workpiece.
Remedy:
Lightly surface grind the bottom of the
magnet fl at and/or fi le imperfections
fl at on the work surface as needed.
2. Trouble: Cutter tends to move across surface
of work.
a. Cause: Magnetic base not holding effectively.
Remedy:
See causes and remedies under No. 1
above.
b. Cause: Too much feed pressure at start of cut.
Remedy:
Light pressure until a groove is cut.
The groove then serves as a stabilizer.
c. Cause: Worn pilot.
Remedy:
Replace pilot
3. Trouble: Out of round holes.
a. Cause: Worn arbor support bracket bearing
and or ejector collar.
Remedy:
Replace: (only a few thousandths
wear permissible.)
b. Cause: Misaligned support bracket
Remedy:
Realign support bracket
c. Cause: Misaligned or loose arbor set screws.
Remedy:
Tighten set screws.
4. Trouble: Motor and slide won’t stay in set position
a. Cause: Gibs too loose
Remedy
: Adjust gibs
5.
Trouble: Erratic or intermittent feed.
a. Cause: Worn or pinion and/or rack.
Remedy:
Replace worn parts.
6. Trouble: Motor doesn’t run when motor START
button is pushed.
a. Cause: Magnet is not turned on
Remedy
: Push magnet ON button.
b. Cause: Magnet on rough or dirty work surface
and safety switch not fully depressed.
Remedy:
File work surface fl at and clean all
chips and oil from under magnet.
c. Cause: No power
Remedy:
Check power source and extension
cords.
e. Cause: Worn motor brushes
Remedy:
Replace brushes
f. Cause: Faulty motor START switch
Remedy:
Return unit to an authorized repair
center to have switch replaced.
NOTE: If you are unable to correct any malfunction
after trying the above, do not attempt to operate the
drill. Return the unit to the factory or authorized repair
c. Cause: Misaligned or loose arbor set screws.
drill. Return the unit to the factory or authorized repair
c. Cause: Misaligned or loose arbor set screws.
center for service.
#1 cause of cutter
breakage and
prematurely dull
teeth is too little
feed pressure*
9
SWIVEL BASE ADJUSTMENTS
To Loosen the Swivel Plate Assembly
1. Lift the Clamp Handle Assembly,
rotated counter-clockwise and release .
This will reposition the lever
for more movement.
With this being a left handed thread this will loosen this assembly.
3. If more travel is needed lift the Clamp Handle Assembly, rotate counter clockwise
and release.
4. Pull the Clamp Handle Assembly clockwise again.
This amount of movement should be adequate to reposition the Drill Assembly.
More movement than this may cause the Magnet Assembly to disengage from the drill base.
To Tighten the Swivel Plate Assembly.
1. Lift the Clamp Handle Assembly,
rotated clockwise and release .
This will reposition the lever
for more movement.
With this being a left handed thread this will tighten this assembly.
3. If more travel is needed lift the Clamp Handle Assembly, rotate clockwise and release.
4. Push the Clamp Handle Assembly counter clockwise again.
Continue this process until the Swivel Assembly is tight.
�WARNING :�
�
2. With the Clamp Handle Assembly now down,
pull the Clamp Handle Assembly clockwise.
2. With the Clamp Handle Assembly now down,
push the Clamp Handle Assembly counter clockwise.
CLAM
P
HANDLE MUST BE TIGHT PRIOR
T
O CUTTING HOLES -
EQUIPMENT DAMAGE OR PERSONA
L
INJU
R
Y
RYR
COULD OCCUR
Y COULD OCCUR Y
ATTENTION
The threads on the Clamp Handle Assembly are a Left Handed thread meaning,
Turning Clockwise would loosen the assembly
Turning Counter Clockwise would tighten the assembly.
Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire
Clamp Handle Assembly when repositioning as if to be a ratchet device.
Coolant Bottle AssemblyCoolant Bottle Assembly
10
The safety chain should be used to prevent the drill unit from
falling in the event of a power failure or if the magnet breaks
loose from the work surface.
The safety chain should be
attached to the drill by running it between the Front Support Bracket
and the Drll Housing and then continue around the material and/or
work surface. Adjust the chain so it is tight and secure.
Please refer to the diagram.
Safety Chain UseSafety Chain Use
05060 Coolant Bottle Assembly
05064
Round Bottle
05059
Coolant Botttle Bracket (Bottle to Bracket)
05061
Thumb Screw
(holds bottle bracket to mounting bracket)
05065
Ball Valve
05067
Brass Barb Fitting (bottem of the bottle)
40304
Vinyl Tube
07080
Brass Fitting (vinyl tube to coolant inducer) not in-
cluded in 05060 kit.
11
Item Part # Description Qty
1*05392 Magnet & Switch Assembly
Standard Base
1
2*05470 Arbor/Front Support Assembly 1
3*04540 Housing Assembly 1
4*05290 Panel Assembly 1
5 Refer to the following pages for the Motor/Slide Assembly
Breakdown
6 02429 Brass Gib Right Hand 1
7 02430 Brass Gib Left Hand 1
8 02431 Steel Gib 1
9 02420 Cable Clamp 1
10 41044 Screw BHC #10-32 X 3/8 4
11 40432 Screw SHC 1/4-28 X 3/8 1
12 17002 Screw SHC #6-32 X 1/2 (ground) 1
13 40077 Screw SHC 1/4-20 X 1 1
14 02460 Hex Bolt 3/8-24 X 2-3/4 2
15 02461 Screw BHC 1/4-28 X 3/8 1
16 10553 Screw SHC 1/4-20 X 7/8 2
17 90052 Lock Washer 1
18 90028 Lock Washer 3
19 40392 Flat Washer 2
20 40391 Lock Washer 2
Accessories Included
10565 Hex Key 1/8 wrench 1
10730 Safety Chain 3/16 X 5’ w/Snap Hook 1
04550 Carrying Case w/Label 1
02635 Hex Key 3/16” T-Handle 1
* See Following Pages for Detailed Breakdowns
0904201
HMD904
230v
Mag Base Drill
1114
12
HOOKS TO
COOLANT
INDUCER
0904202
HMD904
230v
with Coolant
Item Part # Description Qty
1*05392 Magnet & Switch Assembly
Standard Base
1
2*07155 Arbor/Front Support Assembly
1
3*04540 Housing Assembly
1
4*05290 Panel Assembly
1
5 Refer to the following pages for the Motor/Slide Assembly
Breakdown
6 02429 Brass Gib Right Hand
1
7 02430 Brass Gib Left Hand
1
8 02431 Steel Gib
1
9 02420 Cable Clamp
1
10 41044 Screw BHC #10-32 X 3/8
4
12 17002 Screw SHC #6-32 X 1/2 (ground)
1
13 40077 Screw SHC 1/4-20 X 1
1
14 02460 Hex Bolt 3/8-24 X 2-3/4
2
15 02461 Screw BHC 1/4-28 X 3/8
1
16 10553 Screw SHC 1/4-20 X 7/8
2
17 90052 Lock Washer
1
18 90028 Lock Washer
3
19 40392 Flat Washer
2
20 40391 Lock Washer
2
21 07163 Coolant Inducer Bracket
1
22 40038 Screw SHC #10-32 X 5/8
1
23 10560 Lock Washer
1
24 05060 Coolant Bottle Assembly
1
a 05059 Coolant Bottle Holder
1
b 05061 Thumb Screw
1
Accessories Included
10565 Hex Key 1/8 wrench
1
10730 Safety Chain 3/16 X 5’ w/Snap Hook
1
04550 Carrying Case w/Label
1
02635 Hex Key 3/16” T-Handle
1
* See Following Pages for Detailed Breakdowns
1114
13
Item Part # Description Qty
1*05648 Magnet & Switch Assembly
Swivel Base 0904103
1
*05894 Magnet & Switch Assembly
Swivel Base 0904203
1
2*05733 Arbor/Front Support Assembly
1
3*04540 Housing Assembly
1
4*05188 Panel Assembly 0904103
1
*05290 Panel Assembly 0904203
1
5 Refer to the following pages for the Motor/Slide Assembly
Breakdown
6 02429 Brass Gib Right Hand
1
7 02430 Brass Gib Left Hand
1
8 02431 Steel Gib
1
9 02420 Cable Clamp
1
10 41044 Screw BHC #10-32 X 3/8
4
11 40432 Screw SHC 1/4-28 X 3/8 (feed stop)
1
12 17002 Screw SHC #6-32 X 1/2 (ground)
1
13 40077 Screw SHC 1/4-20 X 1
1
14 05736 Hex Bolt 3/8-24 X 2
2
15 02461 Screw BHC 1/4-28 X 3/8
1
16 10553 Screw SHC 1/4-20 X 7/8
2
17 90052 Lock Washer
1
18 90028 Lock Washer
3
19 40392 Flat Washer
2
20 40391 Lock Washer
2
21 07015 Swivel Base Label lock/unlock
1
Accessories Included
10565 Hex Key 1/8 wrench
1
10730 Safety Chain 3/16 X 5’ w/Snap Hook
1
04550 Carrying Case w/Label
1
02635 Hex Key 3/16” T-Handle
1
* See Following Pages for Detailed Breakdowns
0904103
HMD904
115v
, Swivel Base
0904203
HMD904
230v
, Swivel Base
1114
0904104 HMD904 115v, Swivel Base & Coolant
0904204 HMD904 230v, Swivel Base & Coolant
HOOKS TO
COOLANT
INDUCER
Item Part # Description Qty
1
*05648
Magnet & Switch Assembly
Swivel Base
0904104
1
05894
Magnet & Switch Assembly
Swivel Base
0904204
1
2
*07156
Arbor/Front Support Assembly
1
3
*04540
Housing Assembly
1
4
*05188
Panel Assembly
0904104
1
*05290
Panel Assembly
0904204
1
5
Refer to the following pages for the Motor/Slide Assembly
Breakdown
6
02429
Brass Gib Right Hand
1
7
02430
Brass Gib Left Hand
1
8
02431
Steel Gib
1
9
02420
Cable Clamp
1
10
41044
Screw BHC #10-32 X 3/8
4
12
17002
Screw SHC #6-32 X 1/2 (ground)
1
13
40077
Screw SHC 1/4-20 X 1
1
14
05736
Hex Bolt 3/8-24 X 2
2
15
02461
Screw BHC 1/4-28 X 3/8
1
16
10553
Screw SHC 1/4-20 X 7/8
2
17
90052
Lock Washer
1
18
90028
Lock Washer
3
19
40392
Flat Washer
2
20
40391
Lock Washer
2
21
07163
Coolant Inducer Bracket
1
22
40038
Screw SHC #10-32 X 5/8
1
23
10560
Lock Washer
1
24
05060
Coolant Bottle Assembly
1
a
05059
Coolant Bottle Holder
1
b
05061
Thumb Screw
1
25
07015
Swivel Label
1
Accessories Included
10565
Hex Key 1/8 wrench
1
10730
Safety Chain 3/16 X 5’
w/Snap Hook
1
04550
Carrying Case w/Label
1
02635
Hex Key 3/16” T-Handle
1
*
See Following Pages for Detailed Breakdowns
14
15
05392 Magnet Assembly
230v
Item Part # Description Qty
1
05391
Magnet Assembly
230v
1
2
04885
Safety Switch Assembly
1
3
04910
Plunger Assembly
1
4
04909
Safety Switch Bracket
1
5
10983
Micro Switch Shield
1
6
10971
Screw SHC 1/4-20 X 1/2
2
7
10972
Screw BHC #6-32 X 7/8
2
8
17271
Tapered Spring
1
6
2
3
4
5
1
7
8
05648 Swivel Magnet Assembly
115v
05894 Swivel Magnet Assembly
230v
Item Part # Description Qty
1
05649
Magnet/Safety Switch Assembly
115v
includes a-c (used w/05648)
1
05895
Magnet/Safety Switch Assembly
230v
includes a-c (used w/05894)
a
05650
Magnet Assembly
115v
(used w/05648)
1
05896
Magnet Assembly
230v
(used w/05894)
1
b
05652
Ball Switch Assembly
1
c
05653
Plunger
1
d
05670
Retain. Ring
1
2
05743
Screw FHC 1/4-20 X 3/4
6
3
05657
Slide Housing
1
4
05656
Swivel Housing
1
5
02898
Dowel Pin 3/16 X 1/2
1
6
05658
Pivot Rod
1
7
05659
Clamp Handle Assembly
1
8
07215
Bushing Flange
1
9
41044
Screw BHC #10-32 X 3/8
1
10
90237
Flat Washer #10
1
11
07216
9/16 Hole Plug
4
12
07230
Safety Label
1
Magnet Assembly BreakdownsMagnet Assembly Breakdowns
16
05470
Arbor & Front Support Bracket Assy.
non-swivel
05733
Arbor & Front Support Bracket Assy.
swivel
Item Part # Description Qty
1
05469
Arbor & Collar Assembly
1
a
05458
Arbor Body
1
b
01441
Ejection Collar
1
c
01439
Spring Seat
1
d
10517
Retain. Ring
2
e
05049
Spring
1
f
40312
Roll Pin
1
g
10506
Set Screws 3/8-24 X .305
2
h
05628
Set Screw 1/4-28 X 3/8
2
2
04375
Front Support Bracket used w/05470
1
05734
Front Support Bracket used w/05733
1
i
40232
Needle Bearing
1
3
40234
Thrust Washer
2
4
40398
Retain. Ring
2
1
a
b
c
d
e
f
g
h
2
i
3
3
4
4
07155 Coolant Arbor Assembly
non-Swivel
07156 Coolant Arbor Assembly
Swivel
Item Part # Description Qty
1
07157
Arbor & Collar Assembly
1
a
07159
Arbor Body
1
b
07162
Ejection Collar
1
c
07161
Spring Seat
1
d
10517
Retain. Ring
2
e
05049
Spring
1
f
40312
Roll Pin
1
g
10506
Set Screws 3/8-24 X .305
2
i
05628
Set Screw 1/4-28 X 3/8
2
2
07158
Coolant Inducer Assembly
1
j
07160
Inducer Ring
1
k
40300
O-Ring
2
l
40301
Washer
2
m
40302
Retain Ring
2
n
07080
Hose Fitting
1
3
04375
Front Support Bracket Assembly
used with
07155
1
05734
Front Support Bracket Assembly
used with
07156
o
40232
Needle Bearing
1
4
40234
Thrust Washer
2
5
40398
Retain. Ring
1
6
04391
O-Ring
1
a
d
c
e
f
g
i
�
2
3
4
4
5
j
k
k
l
l
m
m
n
6
1
b
Arbor/Front Support Assembly BreakdownsArbor/Front Support Assembly Breakdowns
1114
17
04540 Housing Assembly
Item Part # Description Qty
1
04541
Housing Assembly for 04540 assy.
(includes a-f)
a
04530
Warning Label for 04540 assy.
2
b
04529
Safety Label (shown)
1
c
04553
Safety Chain Label for 04540 assy
1
d
40229
Feed Gear
1
e
40231
Bronze Bushing
2
f
40237
Gib Screws
5
2
40254
Hub Assembly
1
3
05839
Comfort Grip Knob
1
4
10679
Flat Washer
1
5
04558
Feed Handle
3
6
04532
Feed Handle Knob
3
7
02411
Strain Relief
1
1
2
34
5
6
7
d
e
f
Housing Assembly BreakdownHousing Assembly Breakdown
18
05188 115v Panel Assembly
Item Part # Description Qty.
1
01226
Switch Guard
1
2
02547
#4-40 x 5/16 Screw
3
3
04614
Magnet Switch
1
4
01228
Red Switch Cover
1
5
02409
Green Switch Cover
1
6
04877
Wire Harness
1
7
04878
Spacer
1
8
04879
Clear Lens
1
9
04881
Bulb L.E.D
1
10
05826
Circuit Board
1
11
01334
Motor ON Switch
1
12
01335
Motor OFF Switch
1
13
*05205
Green Wire Assembly
1
14
07011
Faceplate
1
15
02548
Stand-Off 3/16 x 9/16 LG
3
16
90571
Power Cord
1
17
*90690
Cable Tie
1
*not shown
RED ANODE
WHITE WIRE
Control Panel Breakdown 115vControl Panel Breakdown 115v
J8
J7
Green Ground
To Housing
From L.E.D Bulb
To (J3)
Motor
White Wire
Motor
Black Wire
Safety Switch
Magnet Wires
Power Cord Green
Ground Attach To Housing
Power Cord
White
Power Cord
Black
(P2) Circuit
Board
(P1) Circuit
Board
(J1)
(J2)
(J4)
P2
P1
19
05290 230v Panel Assembly
Item Part # Description Qty.
1
05929
Faceplate
1
2
04877
Wire Harness
1
3
04664
Magnet Switch
1
4
01334
Motor ON Switch
1
5
04881
Bulb L.E.D
1
6
05424
Power Cord (230v)
1
7
05827
Circuit Board (230v)
1
8
02548
Stand-Off 3/16 x 9/16 LG
3
9
02547
#4-40X5/16 Phillips Head Screw
3
10
01335
Motor OFF Switch
1
11
04878
Spacer
1
12
04879
Clear Lens
1
13
*90690
Cable Tie
1
14
01226
Switch Guard
1
15
*05205
Wire Harness (board to housing)
1
16
01228
Red Switch Cover
1
17
02409
Green Switch Cover
1
18
05926
Circuit Breaker
1
19
05928
Rubber Boot Seal
1
*not shown
1
2
3
4
5
6
7
8
10
11
12
14
16
17
18
19
Control Panel Breakdown 230vControl Panel Breakdown 230v
J8
J7
Green Ground
To Housing
From L.E.D Bulb
To (J3)
Motor
White Wire
Motor
Black Wire
Safety Switch
Magnet Wires
Power Cord Green
Ground Attach To Housing
Power Cord
White
Power Cord
Black
(P2) Circuit
Board
(P1) Circuit
Board
(J1)
(J2)
(J4)
P2
P1
(P3)
20
230v
Motor / Slide Assembly
0904201 & 0904202
Item Part # Description Qty
1
07181
Motor Assembly
230v
includes a-g
1
a
04527
Motor Label
1
b
04042
Specs Label
230v
1
c
02413
Motor Cord
1
d
11053
Screw BHS #8-32 X 3/16
1
e
10538
Lock Washer
1
f
04502
Inspection Cover
1
g
75289
Screw Pan Head M5 X 8MM
2
2
04500
Slide
1
3
02428
Rack Gear
1
4
02422
Motor Cord Bracket
1
5
41044
Screw BHC #10-32 X 3/8
4
6
75156
Screw SHC M6 X 1 X 15mm
4
7
40038
Screw SHC #10-32 X 5/8
2
8
90077
Screw BHC #10-32 X 1/2
1
9
10560
Lock Washer
3
10
90028
Lock Washer
4
items 11 and 12 are used with the
0904202
11
05057
Bottle Holder Bracket
1
12
05988
Screw FHC #10-32 X 1/2
2
230v
Motor / Slide Assembly
0904203 & 0904204
Item Part # Description Qty
1
07181
Motor Assembly
230v
includes a-g
1
a
04527
Motor Label
1
b
04042
Specs Label (07180 assembly)
1
c
02413
Motor Cord
1
d
11053
Screw BHS #8-32 X 3/16
1
e
10538
Lock Washer
1
f
04502
Inspection Cover
1
g
75289
Screw Pan Head M5 X 8MM
2
2
05824
Slide (07180 assembly)
1
3
05825
Rack Gear (07180 assembly)
1
4
02422
Motor Cord Bracket
1
5
41044
Screw BHC #10-32 X 3/8
4
6
75156
Screw SHC M6 X 1 X 15mm
4
7
40038
Screw SHC #10-32 X 5/8
2
8
90077
Screw BHC #10-32 X 1/2
1
9
10560
Lock Washer
3
10
90028
Lock Washer
4
items 11 and 12 are used with the
0904204
11
05057
Bottle Holder Bracket
1
12
05988
Screw FHC #10-32 X 1/2
2
Motor Slide Assembly BreakdownMotor Slide Assembly Breakdown
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