HSS Hire 70756 Troubleshooting guide

Capstan
Winch
Lift & Shift
A portable, petrol powered capstan
winch for use over man holes and
similar locations.
Operating & Safety Guide LS59
To start the engine, firstly re-set the red emergency
STOP button if necessary. Turn the engine’s
ON/OFF switch to the ON position, open the fuel
tap, then set the choke - fully closed if starting from
cold, half closed if the engine has warmed up.
Set the engine’s throttle half way then a few brisk
pulls on the starter cord should now start the engine.
Once started, let the engine warm up for a few
minutes before opening the choke and setting the
throttle to idle.
Once warmed up, set the engine’s ON/OFF switch
to OFF.
Lower the end of a suitable rope (Sisal or Hemp, do
not use rope constructed of man made material) down
into the manhole until it touches the bottom.
Slot the rope onto one of the three ‘U’ shaped
guides, whichever one is closest to the load’s
position at the bottom of the manhole. The idea being
that the rope is set as close to the vertical as possible.
Wind the rope onto the capstan, working from the
‘U’ guide. The rope should be wound on
anticlockwise (over the top and back under) feed the
rope from the inside of the capstan, a maximum of
three turns, with the rope exiting from the top and
towards the engine end of the unit (see illustration).
Securely attach the load to the rope making sure
that it will be safe to lift.
Start the engine and set the throttle to
approximately half way, if the capstan’s speed is
too fast or slow reset the throttle to suit.
Before continuing, make sure that you are wearing
suitable protective gloves, failure to wear gloves
may result in severe rope burns.
To raise the load, simply take a firm hold of the rope
at the rear of the unit and exert a slight pulling
force, the rope will tighten up on the capstan and
the capstan will take up the load.
Note that the rope will only move if you are
applying a pulling force.
BASIC TECHNIQUES
Practice a few times with a dummy load until you
get used to its operation.
Where a load is to be lowered, stop the engine
and lower the rope manually using the capstan to
create the drag forces required for slowing the
ropes speed of descent.
Take your time and don’t overdo it. You are more
likely to have an accident if you are tired or rushing.
Never push the equipment beyond its design
limits. If it will not do what you want with reasonable
ease and speed, assume you have the wrong tool for the
job. Contact your local HSS Lift & Shift Depot for advice.
Regularly check the fuel level and top up as
necessary with unleaded petrol.
Regularly check the oil level - when the engine is cold
and on level ground. Withdraw the dipstick, wipe it
clean, then replace it, remove it a second time and verify
that the oil level is between the Min and Max lines, top
up as necessary.
Keep the equipment clean, you will find this less of a
chore if you clean it regularly, rather than wait until the
end of the hire period.
When not in use, store the equipment somewhere
clean, dry and safe from thieves and unauthorised users.
Gently lower any raised load, then switch the
engine OFF.
Remove the rope from the capstan, neatly coil the
rope and place somewhere safe.
Move the unit clear of the manhole opening
then refit the cross bar into its transport
stowage position.
Give the unit a final clean up ready for return, to
your local Lift & Shift Depot.
FINISHING OFF
EQUIPMENT CARE
Code 70756
©HSS Hire Service Group Plc 1999 No. LS59/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss-liftandshift.co.uk
Contact your local
0845 704 5116
Lift & Shift
…any comments?
If you have any suggestions to enable us to improve
the information within this guide please fax your
comments or write to the Product Manager at the
address below
Fax: [phone]
LS59/01
‘U’ Guide
Capstan
Three Turns
of Rope
Rope Feeding

For advice on the safety and suitability of this equipment
contact your local HSS Lift & Shift Depot.
There is a serious risk of personal injury if you do
not follow all instructions laid down in this guide.
This equipment is designed to be used by an able
bodied, competent adult who has read and
understood these instructions. Anyone with either a
temporary or permanent disability should seek expert
advice before using it.
Keep children, animals and bystanders away from
the work area. Cordon off a NO GO area using
cones and either barriers or tape, available for hire
from your local HSS Lift & Shift Depot.
Never use this equipment if you are ill,
feeling tired, or under the influence of
alcohol or drugs.
Wear practical, protective clothing,
gloves and footwear. Avoid loose garments
and jewellery that could catch in moving parts, tie back
long hair.
Use this equipment for vertical lifts only and
use on a level area able to take the combined
weight of the load and the equipment.
May be used at any angle for lifting, dragging
or pulling. Anchor to a safe, secure point able
to take the load force applied. Allow for contact
friction if dragging.
This equipment is heavy (64kg), never attempt
to lift it on your own, always get help.
Make sure you know how to operate this
equipment safely and are aware of its limitations
before you use it.
It is both the hirer’s and the operator’s responsibility
to perform a risk assessment before using this
equipment. You are also responsible for the safety of any
person in the work area.
Make sure that anyone in the immediate work area
is warned of what you are doing.
Never exceed the equipment’s safe working load
of 500kg.
Always switch OFF the engine when not in use.
GENERAL SAFETY Ensure the work area is well lit and ventilated, if in
doubt, ask about site lighting and fume extraction
equipment at your local Lift & Shift Depot.
The capstan winch can cause serious injury.
Always keep feet and hands well away from the
capstan while the machine is running, taking special
care when starting.
Engines, especially the exhausts, get very hot so
switch OFF and allow too cool before touching them.
Do not work near flammable gases or liquids, petrol
or paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this machine OFF
before you switch it ON in case you get into difficulty.
Always stop the engine before making
adjustments to the equipment.
Check the condition of the equipment before use.
If it shows signs of damage or excessive wear, return it to
your local HSS Lift & Shift Depot.
Place the unit next to the manhole then check the
engine’s oil and fuel levels.
Remove the cross bar from its transport stowage
position, to do this, remove the ‘R’ clip on the retaining
pin and slide the retaining pin out. Next remove the
cross bar and re-insert into the rear of the chassis.
Hold the cross bar in position by locating the retaining
pin into the central guide hole and lock in place with
the ‘R’ clip.
Where the unit’s position is to be at an offset angle over
the manhole, the cross bar can be set to the left or
right as necessary.
GETTING STARTED
Fuel Safety
NEVER refuel while the engine is hot or running.
NEVER smoke or allow naked lights into the
refuelling area.
ALWAYS mop up spilt fuel quickly and change
clothes if you get any on yourself.
ALWAYS store fuel in suitable sealed containers,
in a cool, safe place, well away from the
work area.
Exhaust Danger
Never operate petrol engines indoors or in a
confined space.
The exhaust contains gases that can kill.
Remove the manhole cover and place the unit over
the opening with the chassis’s front angle bar set
inside the lip of the manhole cover’s frame.
Centralise the unit over the manhole and place a
safety barrier around the area to safeguard against
pedestrian accidents.
The unit is fitted with a red emergency STOP
button, which stops the engine when pressed in.
To reset the button, turn it clockwise until it pops out
again.
Remember where the red emergency STOP button
is, so that it can be operated quickly in an emergency.
‘R’ Clip
Retaining
Pin
Re-set
Red Emergency
STOP Button
Cross Bar Cross Bar
Transport
Stowage
Position
‘U’ Guides
Chassis
Fuel
Cap
Pull
Start
Choke
Fuel
Tap
Oil Alert
Lamp
ON / OFF
Switch
Close
Open
Front
Angle Bar
Rope Manhole
Front
Angle Bar
Capstan Winch
Safety Warning
This equipment MUST NOT be used to carry or
lift personnel.