Comeup DV-6 User manual

Self-Recovery Winch
Model: DV
-
6
PN: 854750
Introduction
XFeature
Line pull: 2,722 kg / 6,000 lb wire rope first layer
Wire rope: 7.1 mm × 24.4 m (9/32" × 80
′
) galvanized aircraft A7 × 19
Brake: Patented cone brake holds full load
Clutch: Turn the T-handle for rapid wire rope payout
Control: Handheld pendant switch powers the winch
XUnpacking
．Winch assembl
y
………………………………………………………….. 1
p
c
．Control box ..………………………………………................................ 1
p
c
．Remote control…………………………………………………………… 1
p
c
．Wire ro
p
e with hook……………………………………………………… 1
p
c
．Roller fairlead…………………………………………………………….. 1
p
c
．1.8 m ( 6′) 6 gauge battery lead.……………...………………………. 1 pc
XRead this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
XInformation requesting or parts ordering
Please specify the followings information:
．Winch PN ．Serial number
．Part description ．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical
components have no corrosion or damaged; the
environment should be clear and dry.
XWinch and roller fairlead mountings
．It is very important that the winch will be mounted on a
flat and hard surface of mounting channel in order to

make sure the motor, drum and gearbox housing are aligned correctly.
．Roller fairlead does not mount to winch directly.
．The wire rope shall be wound in an under-wound orientation only.
．Four (4) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used in
order to sustain the loads imposed on the winch mounting.
．Two (2) M10 x 1.50 pitch 8.8 grade high tensile steel bolts must be used
for fastening the roller fairlead into the mounting channel.
XWiring Diagram
Attach the black lead firmly to the negative (–)battery terminal and red lead
to the positive (+) battery terminal. The voltage drop for the winch motor
must not exceed 10% of the nominal voltage of 12 DC.
XNut fastening for motor & contactor
1. Holding the lower nut on the stub and fastening the upper nut clockwise.
2. The torque setting for nut is 14 N-m/124 lb-in.
Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The rated line pull shown is based on the first layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.

Parts List
Item No. Description Part No. Qty
1 Motor 12V 881505 1
2 Tie bar kit 882256 2
3 Motor support rack 880077 1
4 Motor coupling 880078 1
5 Drum bushing 880006 1
6 Drum kit 880080 1
7 Drum bushing B 880081 1
8 Gearbox support rack 880082 1
9 Wire rope w/hook 882329 1
10 1st shaft 880084 1
11 Grounding lead 882040 1
12 3rd ring gear kit 880086 1
13 2nd stage carrier 880087 1
14 1st stage carrier 880088 1
15 Retaining ring 880089 1
16 1st & 2nd ring gear 880090 1
17 1st pinion kit 880091 1
18 Clutch kit 880092 1
19 Gear box kit 880093 1
20 Cone brake disc kit 880094 1
21 Brake clutch base 881099 1
22 Brake cover kit 880095 1
23 Roller fairlead 880096 1
24 Mounting hardware 880097 1
25 Remote control 880025 1
26 Handsaver strap 880026 1
27 Control box 12V 882265 1
27-1 Remote socket kit 880029 1
27-2 Control pack 12V 882266 1

Winch Assembly