Huawei NetCol5000-A User manual

NetCol5000-A 42 kW Air Cooled In-row Precision
Air Conditioner
User Manual
Issue
01
Date
2017-07-27
HUAWEI TECHNOLOGIES CO., LTD.

Issue 01 (2017-07-27)
Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
i
Copyright © Huawei Technologies Co., Ltd. 2017. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address:
Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website:
http://e.huawei.com

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
About This Document
Issue 01 (2017-07-27)
Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
ii
About This Document
Purpose
This document describes the NetCol5000-A air cooled in-row precision air conditioner in
terms of its product overview, installation, power-on commissioning, operation and
maintenance (O&M), and FAQ. It helps readers understand how to use and maintain the
NetCol5000-A.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Sales personnel
Technical support personnel
System engineers
Hardware installation personnel
Commissioning engineers
Data configuration engineers
Maintenance personnel
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol
Description
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
About This Document
Issue 01 (2017-07-27)
Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
iii
Symbol
Description
Indicates a potentially hazardous situation which, if not
avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.
Calls attention to important information, best practices and
tips.
NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 01 (2017-07-27)
This issue is the first official release.

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
Contents
Issue 01 (2017-07-27)
Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
iv
Contents
About This Document.................................................................................................................... ii
1 Safety Precautions.........................................................................................................................1
1.1 General Safety ..............................................................................................................................................................1
1.2 Electrical Safety............................................................................................................................................................2
1.3 Mechanical Safety ........................................................................................................................................................4
1.4 Operating Safety...........................................................................................................................................................5
1.5 Others............................................................................................................................................................................6
2 Product Description......................................................................................................................8
2.1 Model Description........................................................................................................................................................8
2.2 Product Overview.........................................................................................................................................................9
2.2.1 Appearance ................................................................................................................................................................9
2.2.2 Cooling Components ...............................................................................................................................................10
2.2.3 Controller.................................................................................................................................................................13
2.3 Physical Ports .............................................................................................................................................................16
2.4 Product Specifications ................................................................................................................................................17
3 Installation Guide.......................................................................................................................20
3.1 Installation Precautions...............................................................................................................................................20
3.2 Installation Preparation...............................................................................................................................................22
3.2.1 Tools ........................................................................................................................................................................22
3.2.2 Material Preparations...............................................................................................................................................26
3.2.2.1 (Optional) Refrigerant R410A ..............................................................................................................................26
3.2.2.2 (Optional) Pipe Assembly.....................................................................................................................................27
3.2.2.3 (Optional) Humidifier Water Inlet Pipe ................................................................................................................29
3.2.2.4 Drainpipe ..............................................................................................................................................................29
3.2.2.5 Pipe Support..........................................................................................................................................................31
3.2.2.6 Cable.....................................................................................................................................................................31
3.2.3 Installation Layout Principles..................................................................................................................................33
3.3 Unpacking...................................................................................................................................................................35
3.4 Checking the Nitrogen Pressure..................................................................................................................................36
3.5 Removing the Transport Fixing Sheet Metals.............................................................................................................38
3.5.1 Removing the Pallet.................................................................................................................................................38
3.5.2 Removing the Transport Fasteners from the Compressor........................................................................................39

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
Contents
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3.6 Install Process.............................................................................................................................................................40
3.7 Installing Indoor Units................................................................................................................................................41
3.7.1 Installing the Air Conditioner Cabinet (with Base)..................................................................................................41
3.7.2 Installing the Air Conditioner Cabinet (Without Base)............................................................................................46
3.7.3 (Optional) Installing the Enclosure Frame...............................................................................................................48
3.8 Exhausting Nitrogen...................................................................................................................................................50
3.9 Connecting Pipelines ..................................................................................................................................................51
3.9.1 Connecting the Refrigerant Pipe..............................................................................................................................52
3.9.2 Connecting the Humidifier Water Inlet Pipe............................................................................................................56
3.9.3 Connecting the Drainpipe ........................................................................................................................................59
3.10 Leak Checking..........................................................................................................................................................61
3.11 Connecting Cables....................................................................................................................................................64
3.11.1 Connecting the Power Cable..................................................................................................................................64
3.11.2 Connecting Signal Cables......................................................................................................................................67
3.11.2.1 Connecting the Outdoor Unit On/Off Signal Cable ............................................................................................68
3.11.2.2 Connecting the Water Sensor..............................................................................................................................70
3.11.2.3 (Optional) Installing the Differential Pressure Sensor ........................................................................................71
3.11.3 Teamwork Networking and Monitoring.................................................................................................................73
3.11.3.1 Main Control Module .........................................................................................................................................73
3.11.3.2 Connecting the Teamwork Network Cable.........................................................................................................73
3.11.3.3 Connecting the Monitoring Network Cable........................................................................................................75
3.11.4 Connecting the T/H Sensor Outside the Cabinet....................................................................................................77
3.12 Connections Verification...........................................................................................................................................80
4 Commissioning............................................................................................................................82
4.1 Vacuumizing and Precharging Refrigerant .................................................................................................................82
4.1.1 Refrigerant Charge Amount.....................................................................................................................................82
4.1.2 Vacuumizing ............................................................................................................................................................83
4.1.3 Precharging Refrigerant...........................................................................................................................................85
4.2 Preparing for Power-On..............................................................................................................................................88
4.3 Power-On....................................................................................................................................................................89
4.4 Home Screen...............................................................................................................................................................91
4.5 Initial Configuration ...................................................................................................................................................93
4.5.1 Common Settings.....................................................................................................................................................93
4.5.2 Temperature and Humidity Values...........................................................................................................................97
4.5.3 (Optional) Setting the Pressure Difference Control .................................................................................................98
4.5.4 Setting Communications Parameters (IP Settings) ..................................................................................................99
4.5.5 Setting Communications Parameters (WiFi Settings)............................................................................................100
4.5.6 Setting Communications Parameters (Modbus Settings).......................................................................................101
4.5.7 Setting Communications Parameters (SNMP Parameters) ....................................................................................103
4.5.8 Setting Teamwork Control Parameters ..................................................................................................................108
4.6 Startup.......................................................................................................................................................................113

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
Contents
Issue 01 (2017-07-27)
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vi
4.7 Charging the Remaining Refrigerant........................................................................................................................ 118
4.8 Startup wizard........................................................................................................................................................... 118
4.9 (Optional) Power-off.................................................................................................................................................126
4.10 Checking After Commissioning..............................................................................................................................127
5 Operation and Maintenance ...................................................................................................128
5.1 Routine Maintenance................................................................................................................................................128
5.1.1 Data Record...........................................................................................................................................................128
5.1.2 Monthly Maintenance............................................................................................................................................128
5.1.3 Quarterly Maintenance ..........................................................................................................................................131
5.1.4 Yearly Maintenance ...............................................................................................................................................132
5.2 Alarm Reference.......................................................................................................................................................133
5.3 Troubleshooting........................................................................................................................................................154
5.4 Parts Replacement ....................................................................................................................................................158
5.4.1 Replacing the Air Filter..........................................................................................................................................158
5.4.2 Replacing the Indoor Fan.......................................................................................................................................159
5.4.3 Replacing the Differential Pressure Switch ...........................................................................................................162
5.4.4 Replacing the Compressor.....................................................................................................................................165
5.4.5 Replacing the Filter Dryer .....................................................................................................................................172
5.4.6 Replacing the Driver..............................................................................................................................................175
5.4.7 Replacing the Liquid Level Detector.....................................................................................................................178
5.4.8 Replacing the Condensate Pump ...........................................................................................................................182
5.4.9 Replacing the Humidifier Pump ............................................................................................................................186
5.4.10 Replacing the Wet Film Humidifier.....................................................................................................................189
5.4.11 Replacing the Electric Heater ..............................................................................................................................192
5.4.12 Replacing a Strong-current Box...........................................................................................................................196
5.4.13 Replacing Main Control Module, Auxiliary Power Supply Module, or PSU......................................................199
5.4.14 Replacing the T/H Sensor....................................................................................................................................202
5.4.15 Replacing the LCD ..............................................................................................................................................204
5.4.16 Replacing the Switch ...........................................................................................................................................208
5.4.17 Replacing the Contactor.......................................................................................................................................210
5.4.18 Replacing the SPD...............................................................................................................................................212
5.4.19 Replacing the Relay.............................................................................................................................................214
5.4.20 Replacing the Fuse...............................................................................................................................................216
6 FAQ..............................................................................................................................................219
6.1 Querying Temperature and Humidity Curves...........................................................................................................219
6.2 How Can I Handle Active Alarms?...........................................................................................................................220
6.3 Querying Logs ..........................................................................................................................................................221
6.4 Querying Device Runtime ........................................................................................................................................222
6.5 Querying Component Status.....................................................................................................................................222
6.6 Querying System Parameters....................................................................................................................................223
6.7 Querying Version Details..........................................................................................................................................225

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
Contents
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6.8 Deleting Historical Alarms .......................................................................................................................................226
6.9 Deleting Logs............................................................................................................................................................226
6.10 Exporting Data........................................................................................................................................................227
6.11 Clearing the Runtime..............................................................................................................................................228
6.12 Calibrating a Sensor................................................................................................................................................229
6.13 Calibrating the Screen.............................................................................................................................................230
6.14 How to Perform Quick Settings..............................................................................................................................232
6.15 How to Set the Language, Date, or Time................................................................................................................232
6.16 How to Modify a Password ....................................................................................................................................233
6.17 Restoring Factory Settings......................................................................................................................................234
6.18 How to Silence the Buzzer......................................................................................................................................236
6.19 How to Enable a Humidity and Temperature Sensor..............................................................................................236
6.20 How to View Teamwork Control Information ........................................................................................................237
6.21 Which Parameters Are Restored to Default Values After Default Settings Are Operated.......................................237
6.22 How to Change the SSH Access Password.............................................................................................................238
6.23 How to Import a Certificate and a Key...................................................................................................................241
6.24 How to Import a Configuration file ........................................................................................................................242
A Electric Control Box Layout ...................................................................................................244
B Cooling Component Layout ...................................................................................................247
C Parameter Description.............................................................................................................248
D Electrical Conceptual Diagram..............................................................................................256
E Acronyms and Abbreviations ................................................................................................260

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
1 Safety Precautions
Issue 01 (2017-07-27)
Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
1
1 Safety Precautions
1.1 General Safety
Declaration
Huawei shall not take responsibility for any damage caused by any of the following:
Operation under severe environments which are not specified in this document.
Usage under installation and operating environments which are not specified in related
international specifications.
Unauthorized product changes and software code modification.
Operation ignoring safety precautions and operation guidance specified in this document.
Damage caused by abnormal natural environments.
Overview
To ensure the safety of people and equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document.
The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this
document do not represent all safety instructions. They are only supplements to the
safety instructions.
Pay attention to the safety symbols on the equipment and all safety instructions in this
document. The safety precautions given in this document do not cover all safety
precautions. Huawei will not be liable for any consequence caused by violation of the
safety operation regulations and design, production, and usage standards.
Local Safety Regulations
Follow local laws and regulations when operating the equipment. The safety instructions in
this document are only supplements to local laws and regulations.
Personnel Requirements
Personnel who will install, operate, and maintain Huawei equipment must receive thorough
training, understand all necessary safety precautions, and be able to correctly perform all
operations.

NetCol5000-A 42 kW Air Cooled In-row Precision Air
Conditioner
User Manual
1 Safety Precautions
Issue 01 (2017-07-27)
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Copyright © Huawei Technologies Co., Ltd.
2
Only trained and qualified personnel are allowed to install, operate, and maintain the
equipment.
Only personnel certified or authorized by Huawei are allowed to replace or modify the
equipment or components (including software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
Grounding Requirements
When installing a device, always install the ground cable first. When uninstalling a
device, disconnect it at the very end.
Do not damage the ground conductor.
Do not operate the device without a properly installed ground conductor.
The device must be connected permanently to the protection ground.
Personal Safety
Do not perform operations on the equipment or cables during thunderstorms.
Keep unauthorized personnel away from the equipment.
When operating the equipment, wear insulation shoes and gloves and take measures to
protect your eyes. Remove conductive objects such as jewelry and watches to avoid
electric shocks or burns.
Ensure that tools are insulated.
Equipment Safety
Keep the cabinet door key in a safe place when performing an installation, operation, or
maintenance task.
Before operating the equipment, ensure that the equipment is secured to a floor or
another immovable object such as a wall or mounting rack.
Do not block any ventilation opening when the equipment is in operation.
Tighten screws using a tool when installing a panel.
After the installation is complete, remove packing materials from the equipment area.
Never use water to clean the electrical components in the interior and exterior of the
cabinet.
1.2 Electrical Safety
High Voltage