Huber CC-1 Series User manual

CC®
Immersion
Circulator

OPERATION MANUAL
CC®
Immersion
Circulator

OPERATION MANUAL
V2.4.0en/08.12.20//17.12 CC®-Immersion circulator
5
CC®-Immersion
circulator
Pilot ONE®
This operation manual is a translation of the original operation manual.
VALID FOR:
CC®-E
CC®-1xx
CC®-130 Visco x
CC®-2xx
CC®-3xx
CC®-2xxx
Abbreviations used in model names:
A = polycarbonate bath, B = stainless steel bath, BX = telescope arm, C = cooling coil,
xd = greater immersion depth

OPERATION MANUAL
CC®-Immersion circulator V2.4.0en/08.12.20//17.12
6
„Pilot ONE“
Layout of the “Home”
screen

OPERATION MANUAL
V2.4.0en/08.12.20//17.12 CC®-Immersion circulator
7
Table of contents
V2.4.0en/08.12.20//17.12
1Introduction 12
1.1 Details on the declaration of conformity....................................................... 12
1.2 Safety .......................................................................................................... 12
1.2.1 Symbols used for Safety Instructions..............................................................12
1.2.2 Representation of safety identifiers ...............................................................13
1.2.3 Proper operation.............................................................................................13
1.2.4 Reasonably foreseeable misuse......................................................................14
1.3 Responsible bodies and operators – Obligations and requirements............... 14
1.3.1 Obligations of the responsible body ...............................................................14
1.3.1.1 Proper disposal of resources and consumables .........................................15
1.3.2 Requirements for operators ...........................................................................15
1.3.3 Obligations of the operators...........................................................................15
1.4 General information..................................................................................... 15
1.4.1 Description of workstation .............................................................................15
1.4.2 Safety devices to DIN 12876 ...........................................................................16
1.4.3 Further protective devices ..............................................................................17
1.4.3.1 Power interruption.....................................................................................17
1.4.3.2 Alarm functions ..........................................................................................17
1.4.3.3 Warning messages......................................................................................17
2Commissioning 18
2.1 In-plant transport......................................................................................... 18
2.1.1 Lifting and transporting the temperature control unit...................................18
2.1.1.1 Temperature control unit with lifting eyes ................................................18
2.1.1.2 Temperature control unit without lifting eyes...........................................19
2.1.2 Mounting/removing leveling feet...................................................................19
2.1.3 Positioning the temperature control unit.......................................................20
2.1.3.1 Temperature control unit with casters ......................................................20
2.1.3.2 Temperature control unit without casters.................................................20
2.2 Unpacking.................................................................................................... 20
2.3 Ambient conditions...................................................................................... 20
2.3.1 EMC-specific notes..........................................................................................22
2.4 Installation conditions.................................................................................. 22
2.5 Recommended temperature control and cooling water hoses ...................... 23
2.6 Wrench sizes and torques............................................................................. 23
2.7 Temperature control units with cooler ......................................................... 24
2.8 Temperature control unit with batch............................................................ 25
2.8.1 Operation as bath thermostat ........................................................................25
2.9 Preparations for operation ........................................................................... 25
2.9.1 Unscrewing/activating the leveling feet (if any) .............................................25
2.9.2 Externally closed and externally open applications........................................25
2.9.3 Opening/closing valves ...................................................................................26
2.9.4 Installing collecting container .........................................................................26
2.9.5 Connecting the functional earth.....................................................................26
2.10 Connecting externally closed application...................................................... 26
2.10.1 Connecting an externally closed application ..................................................26
2.11 Connecting to the power supply ................................................................... 27

OPERATION MANUAL
CC®-Immersion circulator V2.4.0en/08.12.20//17.12
8
2.11.1 Connection using socket with protective earth (PE).......................................27
2.11.2 Connection via hard wiring .............................................................................27
2.11.3 Converting the power supply connection.......................................................28
3Function description 29
3.1 Function description of the temperature control unit ................................... 29
3.1.1 General functions............................................................................................29
3.1.2 Other functions...............................................................................................29
3.2 Information on the thermal fluids ................................................................ 29
3.3 To be noted when planning the test ............................................................. 30
3.4 “Pilot ONE®” controller ................................................................................ 31
3.4.1 Functional overview of “Pilot ONE®” ..............................................................31
3.5 Clock/event function.................................................................................... 33
3.5.1 Rechargeable accumulator .............................................................................33
3.5.2 Programmable event function ........................................................................33
3.5.2.1 Event function “Alarm clock event” ...........................................................33
3.5.2.2 Event function “Program event” ................................................................33
3.6 Operation via the touch screen..................................................................... 34
3.7 Display instruments ..................................................................................... 34
3.7.1 The touchscreen [88] ......................................................................................34
3.8 Control instruments ..................................................................................... 34
3.8.1 The touchbuttons............................................................................................35
3.8.2 The categories.................................................................................................35
3.8.3 The sub-categories..........................................................................................35
3.8.4 The dialogs ......................................................................................................35
3.9 Function examples ....................................................................................... 35
3.9.1 Display of software version.............................................................................35
3.9.2 Start & Stop.....................................................................................................36
3.9.3 Copying the settings to a data carrier.............................................................36
3.9.3.1 Saving to a USB flash drive .........................................................................37
3.9.3.2 Loading from a USB flash drive...................................................................37
3.9.4 Restore factory settings ..................................................................................37
3.9.4.1 Restore to factory settings without overtemperature protection .............38
3.9.4.2 Restore to factory settings including overtemperature protection ...........39
4Setup mode 40
4.1 Setup mode ................................................................................................. 40
4.1.1 Turning on the temperature control unit .......................................................40
4.1.2 Turning off the temperature control unit.......................................................40
4.1.3 Setting the overtemperature protection ........................................................41
4.1.3.1 General information on the overtemperature protection .........................41
4.1.3.2 Setting “OT limit: heating” .........................................................................41
4.1.3.3 Setting “Process Safety” .............................................................................42
4.1.3.4 Monitoring via “Display OT values”............................................................42
4.1.4 Testing overtemperature protection for functionality ...................................42
4.1.5 Adjusting the Delta T limiter ...........................................................................43
4.1.5.1 Changing the Delta T limiter.......................................................................43
4.2 The temperature control circuit.................................................................... 43
4.2.1 Select temperature control: Internal or process ............................................44
4.2.2 Temperature control to internal temperature ...............................................44
4.2.3 Temperature control to process temperature................................................44
4.2.4 Delta T limiter .................................................................................................45
4.2.5 Monitoring the Pt100 temperature sensors...................................................45

OPERATION MANUAL
V2.4.0en/08.12.20//17.12 CC®-Immersion circulator
9
4.2.6 Optimum control parameters for optimum temperature control..................45
4.2.7 Sub-category: “Select auto/expert mode”......................................................46
4.2.8 Sub-category: “Configuration auto” ...............................................................46
4.2.8.1 Sub-category: “Find parameters”...............................................................46
4.2.8.2 Sub-category: “Control Dynamics”.............................................................48
4.2.8.3 Sub-category: “Fluid Properties”................................................................49
4.2.8.4 Sub-category: “Display parameters” ..........................................................50
4.2.9 Sub-category: “Configuration manual”...........................................................50
4.2.9.1 Sub-category: “Change parameters”..........................................................50
4.2.9.2 Sub-category: “Display parameters” ..........................................................51
4.2.9.3 Sub-category: “Control structure”..............................................................52
4.2.10 Sub-category: “Reset parameters” .................................................................52
4.2.11 Sub-category: “Display parameters”...............................................................52
4.2.12 Freeze protection for temperature control unit.............................................52
4.2.13 Setting the setpoint thresholds ......................................................................53
4.2.14 Setting the setpoint ........................................................................................54
4.3 Filling, venting, degassing and draining......................................................... 54
4.3.1 Filling, venting, degassing and draining the bath thermostat.........................54
4.3.1.1 Filling and venting the bath thermostat and the externally closed
application..................................................................................................55
4.3.1.2 Degassing of bath thermostat ....................................................................55
4.3.1.3 Draining the bath thermostat.....................................................................56
5Normal operation 58
5.1 Automatic operation .................................................................................... 58
5.1.1 Temperature control.......................................................................................58
5.1.1.1 Starting the temperature control process..................................................58
5.1.1.2 Ending the temperature control process ...................................................58
5.1.2 Temperature control via a created temperature control program ................59
5.1.2.1 Starting the temperature control program ................................................59
5.1.2.2 Ending/cancelling the temperature control program ................................59
6Interfaces and software update 60
6.1 Interfaces at the “Pilot ONE®” controller ...................................................... 60
6.1.1 10/100 Mbps Ethernet for RJ45 network sockets ..........................................60
6.1.2 USB-2.0 interface ............................................................................................61
6.1.2.1 USB-2.0 interface, host...............................................................................61
6.1.2.2 USB-2.0 interface, device ...........................................................................61
6.2 Interfaces on the temperature control unit................................................... 61
6.2.1 Interfaces at the back .....................................................................................61
6.2.1.1 Service interface.........................................................................................61
6.2.1.2 Female RS232 serial....................................................................................61
6.2.1.3 Connection jack for Pt100 process controller sensor.................................62
6.3 Firmware update.......................................................................................... 62
7Service/maintenance 63
7.1 Messages from the temperature control unit ............................................... 63
7.2 Electrical fuse............................................................................................... 63
7.3 Replacing the “Pilot ONE®”........................................................................... 63
7.4 Maintenance................................................................................................ 64
7.4.1 Function check and visual inspection .............................................................64
7.4.2 Replacing temperature control or coolant hoses ...........................................65
7.4.2.1 Replacing temperature control hoses ........................................................65

OPERATION MANUAL
CC®-Immersion circulator V2.4.0en/08.12.20//17.12
10
7.4.2.2 Replacing coolant hoses .............................................................................65
7.5 Thermal fluid inspection, replacement and circuit cleaning........................... 65
7.5.1 Thermal fluid inspection .................................................................................65
7.5.2 Rinsing the thermal fluid circuit......................................................................66
7.6 Cleaning the surfaces ................................................................................... 67
7.7 Plug contacts................................................................................................ 68
7.8 Decontamination/repairs ............................................................................. 68
8Shutting down 69
8.1 Safety instructions and basic principles ........................................................ 69
8.2 Switch-off .................................................................................................... 69
8.3 Draining the temperature control unit.......................................................... 70
8.4 Draining the cooling water ........................................................................... 70
8.4.1 Draining process .............................................................................................70
8.5 Deinstalling the collecting container............................................................. 70
8.6 Uninstalling an external application ............................................................. 70
8.7 Packing ........................................................................................................ 70
8.8 Shipping....................................................................................................... 71
8.9 Disposal ....................................................................................................... 71
8.10 Contact data ................................................................................................ 72
8.10.1 Telephone number: Customer Support ..........................................................72
8.10.2 Telephone number: Sales ...............................................................................72
8.10.3 Email address: Customer Support...................................................................72
8.11 Certificate of Compliance ............................................................................. 72
9Annex 73