Huck Honeycomb nest User manual
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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AAssembly instructions
swinging Honeycomb Nest
Art.# 4959-71
Operator: _____________________________________________________
Location:______________________________________________________
Attention!
The distance between the centere of the poles is 3.00 x 1.00m.
In case of an eventual add-on of any other rope-parcours elements
(e.g. “Haiger”, “Dillenburg”, “Fun Parcours”, etc.) the different
distance between the poles has to be considered!
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Revision history
Revision 0 –2011-02-04
The first allowed version
Assembly instructions JF
Revision 01 –2020-07-22 Neuer Sicherheitsbereich FH
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Contents
AAssembly instructions swinging Honeycomb Nest Art.# 4959-71 ...........................................1
1Introduction Assembling ...............................................................................................................5
2Datasheet swinging Honeycomb Nest, Art. # 4959-71................................................................7
3Delivery contents (parts list with part numbers).........................................................................9
4Erection instructions....................................................................................................................12
5Post installation checks...............................................................................................................17
BMaintenance instructions swinging Honeycomb Nest Art.# 4959-71 ....................................17
6Introduction Maintenance............................................................................................................19
7General maintenance information ..............................................................................................20
8Maintenance timetable.................................................................................................................22
9Monthly maintenance...................................................................................................................23
10 Quarterly maintenance.................................................................................................................23
11 Half yearly maintenance...............................................................................................................23
12 Annual maintenance.....................................................................................................................24
13 Maintenance printout ...................................................................................................................26
14 Hand over document....................................................................................................................28
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................9
Table 3-2: Delivery contents, in symbols ...............................................................................................10
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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2 Datasheet swinging Honeycomb Nest, Art. # 4959-71
1. Space requirement: 3.10 m x 1.10 m and/or Ø 4.10 m including safety zone,
height of fall 0.55 m
The Images (individual drawings) are not to scale !!
2. Required safety surface:
aAppropriate ground material, prepared for use at playgrounds
bIn case of loose fill material, 100mm have to be added onto the minimum layer thickness to compensate
the falling away effect (see 4.2.8.5.1).
c Without silty or clayey proportions. Grain size can be determined by a sieve test according to EN 933-1.
dSee note 1 in 4.2.8.5.2.
3. Name and overall dimension of the largest component:
Steel post (4pieces) length 2.00 m, ø 102 mm
4. Name and weight of the heaviest component:
Steel post (1 pallet), approx. 68 kg
5. Intended age group: 2 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 1.72 m3
Foundations/area to be excavated:
2 x 0.80 m long x 1.60 m wide, total depth 1,10 m including 10 cm drainage
Surface material
Description / mm
Minimum thickness
of layer / mm
Maximum height of
fall / mm
Lawn / topsoil
-
-
≤ 1000*
Bark mulch
20 –80 Particle size
300
≤ 2000
400
≤ 3000
Wood chips
5 –30 Particle size
300
≤ 2000
400
≤ 3000
Sand
0,25 –2 Grain size
300
≤ 2000
400
≤ 3000
Gravel
0,25 –8 Grain size
300
≤ 2000
400
≤ 3000
Other floor
materials
As per HIC audited
Critical drop height
as tested
Sand and gravel must be well rounded to remove most of the silty or clayey particles. Washed sand or gravel is considered to be
alluvial and free from silty or clayey particles. With gravel this is generally described as "pearl gravel". Degree of non-uniformity
D60/D10 < 3.0. The grain size can be determined by using a sieve method.
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5”
(natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of
stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5: ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).
In case of sandy and soft soils, the surface measure of foundations have to be
enlarged for about 50%!
7. Assembly time, once foundations completed: 3 hours.
Required assistants: 2 persons.
8. Any spare parts which may be required can be obtained directly from
your supplier.
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K
.
Missing
1
4
Steel post
Ø 102 mm; 2,40 m
2
1
Net
100
4
Tube
clamp+carriagebolt+Nyloc
nuts
Ø 102 mm
101
4
Tube clamp+bolt+nuts
Ø 102 mm
102
4
Post caps
Ø 102 mm
103
12
Selfdrilling screws
5.5x25mm
104
1
Loctite
4
Sidewalk stone(Provided by
customer)
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
4
Steel post Ø 102 mm, 2,00m
2
1
100
4
Tube clamp+carriagebolt+Nyloc nuts
101
4
Tube clamp+bolt+nuts
102
4
Post caps
103
12
Selfdrilling screws
104
1
Loctite 3 ml
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Version: swinging Honeycomb Nest
AM
Axial demensions
AB
Setting time at least 7 - 8 days
FR!!
Round off concrete edges
D
C25/30 concrete (1.72m³)
G
Drainage
LM
Between dimensions
F
Fall protection
M.Lot!!!
vertical
O.K
Upper edge of playing level
Gehw. Pl.
Sidewalk stone
PS
Safety area
Round off foundation edges (min.R = 100 mm)! Sizes of
fundations are designed for soils class “4-5” (natural
ground).
Soil class 4: soft to medium plasticity, interleave
bound, with minor portion of stone (portion < 30% with
bigger diameter of 63 mm grain size).
Soil class 5: ground with soil class 3 and 4 with big
portion of stones (portion > 30% with bigger diameter
of 63 mm grain size).
In case of sandy and soft soils, the surface measure of
foundations have to be enlarged for about 50%!
See drawings for details of shortcuts
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection (i.e. loose
filler).
5.2 The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the playing area. The
equipment must not be approved for use until this check has been carried out.
5.4 Information about inspection of the equipment before it is used for the first time
•There are no special inspection requirements to be met before the equipment is used for
the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon respective
maintenance.
HUCK Seiltechnik GmbH - Dillerberg 3 –35614 Asslar-Berghausen
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Revision history
Revision 0 –2011-02-04
The first allowed version
Maiantanance instructions JF
Revision 01 –2020-07-22 Neuer Sicherheitsbereich FH
All rights reserved
© Copyright 20011 Huck Seiltechnik GmbH
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