Huck Honeycomb nest User manual
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
\\CAD1\Standard\4591-50-3\Montageanleitung\Easy_swing_Wabennest_4591_50_3_ST_B_L_09_GBR.doc
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AAssembly instructions
“Honeycomb Nest” Easy - Swing, part no. 4591-50- 3
Attention! Only use the assembly instruction included in the scope of delivery
for the assembly, installation and maintenance of the respective equipment!
Operator:______________________________________________________
Location:______________________________________________________
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
\\CAD1\Standard\4591-50-3\Montageanleitung\Easy_swing_Wabennest_4591_50_3_ST_B_L_09_GBR.doc
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Revision history
Revision 0 –2007- 06-11
First released version
Revision 10 –2022-07-06
neue Form der Monateganleitung FH
andere Schäkel 7er
All rights reserved
© Copyright 2007 Huck Seiltechnik GmbH
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
\\CAD1\Standard\4591-50-3\Montageanleitung\Easy_swing_Wabennest_4591_50_3_ST_B_L_09_GBR.doc
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Table of content
AAssembly instructions “Honeycomb Nest” Easy - Swing, part no. 4591-50- 3 ......................1
1Introduction installation.................................................................................................................4
2Data sheet „Honeycomb Nest“ Easy- Swing, part no. 4591-50-3 ..............................................5
3Scope of supply, parts list with part numbers.............................................................................8
4Assembly instruction ...................................................................................................................13
5Examination after installation......................................................................................................18
BMaintenance instruction “Honeycomb Nest” Easy - Swing, part no. 4591-50- 3...................17
6Introduction maintenance............................................................................................................19
7General maintenance information...............................................................................................20
8Maintenance timetable .................................................................................................................22
9Regular maintenance ...................................................................................................................23
10 Monthly maintenance...................................................................................................................24
11 Quarterly maintenance.................................................................................................................24
12 Half-yearly maintenance ..............................................................................................................24
13 Annual main inspection ...............................................................................................................25
14 Maintenance printout ...................................................................................................................27
15 Hand-over document....................................................................................................................29
List of Tables
Table 3-1: Scope of supply, parts list with part numbers .........................................................................8
Table 3-2: Scope of supply, parts list with part numbers .........................................................................9
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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1 Introduction installation
1.1 General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your sup-
plier.
Please do not hesitate to call your supplier if you have any problems during in-
stallation or in case of any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing!! See the last page of this document!!!
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray (for example HTS plus
Teflon no. 893128, can be purchased from the company Würth) or an-
other similar lubricant.
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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2 Data sheet „Honeycomb Nest“ Easy- Swing, part no. 4591-50-3
1. Space required: 2.55 m x 1.00 m
Safety zone: 2.25 m x 6.90 m
Total height: 2.45 m
Height of fall: 1.35 m
Fall of protection area: 15.5 m²
2. Specified ground surface:
Surface material
Description
mm
Minimum thick-
ness of layer
mm
Maximum
height of fall in
mm
Lawn/top soil
<= 1000
Chipped bark
Grain size 20 –80
400
<= 3000
Wood chippings
Grain size 5 –30
400
<= 3000
Sand
Grain size 0,2 –2
400
<= 3000
Gravel
Grain size 2 –8
400
<= 3000
Other ground surface
material
Like tested according to
HIC
* In Germany, lawn is a sufficient ground surface in the safety zone for heights of up to
1,50 m .
3. Name and complete dimensions of the largest part of the equipment:
2 steel posts Ø 102 mm - 3,40 m long
4. Allowed age group: 4 years and up
5. Attention! Unit to be embedded in concrete
Concrete: C20/25 (B25)
Concrete requirement: ~ 0,77 m³
Size of excavation:
2x0,80 m long x 0,80 m wide, total depth 1,10 m including 10 cm percolation layer.
Size of foundation:2 x 0,80 m long x 0,80 m wide, height 0,60 m
6.
Upper edges of concrete are rounded! Foundation sizes apply for regular
soil classification 4-5 (grown surface).
Soil classification 4: Light up to medium plasticity, interlaced, with little
sediment (proportion < 30 % larger than 63 mm grain size in diameter)
Soil classification 5: Grounds of soil classification 3 and 4 with more
sediment (proportion > 30 % larger than 63 mm grain size in diameter)
For safety reasons, foundations of sandy, soft grounds should be lay-
ered with a larger surface of at least 50%.
7. Assembly time once steel masts are embedded in concrete:
Approximately 45 minutes. Number of persons required: 2
8. Any spare parts that may be required can be directly obtained by your supplier or Huck Seil-
technik GmbH
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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Address: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. 06443/8311-0
Fax. 06443/8311-79
We hereby confirm that this play equipment is tested and certified according to the new play-
ing equipment norm EN 1176.
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
\\CAD1\Standard\4591-50-3\Montageanleitung\Easy_swing_Wabennest_4591_50_3_ST_B_L_09_GBR.doc
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Drawings / views
All optical illustrations simply demonstrate the propor-
tions/dimensions to be followed, but are not binding, technical
equipment images.
Technical modifications supporting the advancement of our ar-
ticles are subject to change.
Tolerances / proportions
Due to the quality and characteristics of equipment parts, mi-
nor dimensional tolerances over drawings data are possible.
This regards all visible dimensions, except for foundation di-
mensions respectively dimensions below OK ground sur-
face/play surface.
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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3 Scope of supply, parts list with part numbers
3.1 in letters
Table 3-1: Scope of supply, parts list with part numbers
Pos.
Quantity
Element /
description
Size
O.K.
Missing
1
2
Steel posts
Ø 101,6 mm,
3,40 m long
2
2
Red plastic caps
for Ø 101,6 mm
3
2
Clamp fastening
for Ø 101,6 mm
4
2
ground anchor
for Ø 101,6 mm
5
1
Play equipment part + safety
chain
(swing element)
(pre-assembled!)
6
2
Ring nut (for Pos. 5)
M10 stainless steel
101
6
Self-cutting PIAS-screws
(for pos. 2)
5,5 x 25 mm
102
1
Loctite (thread locking)
3 ml
103
2
Halbmondbuchse
104
2
Schäkel
M7
105
2
Schäkel gerade
M8
106
2
Kette 8 glieder
8er
Geh
w.
Pl.
2
Concrete slabs
(by the customer)
300 x 300 x 40 mm
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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3.2 In symbols
Table 3-2: Scope of supply, parts list with part numbers
Pos.
Quantity
Symbol
1
2
Ø 101,6 mm, 3,40 m long
2
2
for Ø 101,6 mm
3
2
Clamp fastening
4
2
ground anchor for Ø 101,6 mm
5
1
(pre-assembled!)
6
2
ring nut M10 stainless steel (for Pos. 5)
101
6
5,5 x 25 mm
102
1
„Loctite“ 3 ml
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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103
2
Crescent bushing
104
2
shakle M7 new
105
2
shakle M8 straight
106
2
8s chain 8 members
Geh
w.
Pl.
2
Concrete slabs 300 x 300 x 40 mm (by the customer)
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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Abbreviations and signs
AB
The legally prescribed setting times must be observed!
AM
Dimension between axes (centre-centre) post
LM
Clear post dimension
D
Concrete C20/25 (B25) for foundation
DR
Top view / outline
F
Fall protection
FR
Radius of foundation at least 10 cm
Gehw.
Pl.
Support slab e.g. sidewalk slab is to be provided by
customer and then placed underneath posts! Upper edge
–percolation layer (see drawing)
G
Percolation layer 10 cm
VA
Front view A
O.K
O.K. play level
PS
Space required including safety area
WH!
Hang play element (swing) high enough to guarantee
ground clearance of 400 mm from OK play level to lower
edge of play equipment part!
VO
pre-assembled
M.Lot !!
It is mandatory to mount posts perpendicular and
horizontal!
Upper edges of concrete are rounded! Foundation sizes
apply for regular soil classification 4-5 (grown surface).
Soil classification 4: Light up to medium plasticity, inter-
laced, with little sediment (proportion < 30 % larger than
63 mm grain size in diameter).
Soil classification 5: Grounds of soil classification 3 and
4 with more sediment (proportion > 30 % larger than 63
mm grain size in diameter)
For safety reasons, foundations of sandy, soft grounds
should be layered with a larger surface of at least 50%.
ML
Height of mast above play level
See drawings
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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5 Examination after installation
If the equipment is not installed in a secure manner you must ensure that
access is closed to the public!
5.1 Marking the filling level
•Markings on the equipment to indicate filling levels of fall protection material
(for example of loose filling material).
5.2 In the following cases the equipment is not yet safely installed:
•safe installation of the equipment is not fully completed
•impact absorbing surface is not installed yet
•the upkeep of occupational safety through appropriate maintenance can not
be guaranteed
5.3 Removing assembly accessories
•Please make sure that all accessories, which were used for the installation of
the equipment, are removed from the play area! Only then the equipment can
be declared open.
5.4 Details concerning inspection of the equipment prior to the first use
•No acceptance test specifications apply prior to first use.
5.5 Retighten bolts
•Please retighten all bots after one week of initial use. Later, it is sufficient to re-
tighten the bolts upon respective maintenance.
HUCK Seiltechnik GmbH & Co. KG - Dillerberg 3 –35614 Asslar-Berghausen
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Revision history
Revision 0 –2007-06-11
First released version
Maintenance instruction SP
Revision 9 –2021-04-09
neue Form der Montageanleitung FH
All rights reserved
© Copyright 2007 Huck Seiltechnik GmbH
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