Humphree X Installation and user guide

OPERATOR’S MANUAL
FIN AND INTERCEPTOR SYSTEM
INTERCEPTOR SYSTEM
HCS-5
For software versions 5.3.x
• Concerns Interceptor systems X, H, HA, HE, HAE and
fi n stabilsers and rudder systems using SU553
• For the extended warranty to apply, the warranty form must be
completed and a copy sent to Humphree; [e-mail]
• The service has to be performed by an authorized Humphree
dealer for the warranty to be valid.
Humphree Service and Maintenance
This chapter describes service and maintenance for Humphree interceptor and fi n
systems. For the warranty to be valid, carefully follow the instructions and service
plan. Please note that some service instructions are described in the Workshop
manual. The Workshop manual can be downloaded from www.humphree.com
VESSEL NAME:
VESSEL MODEL:
022867-03
Note that this is a document of value and belongs to the vessel.
Lost or non-completed warranty form / fulfi lled service maintenance
will void the Humphree extended warranty.

013097-K08
Copy Sent to Humphree, [email protected] Date Sign
Installed by
Boat model
Hull number
Boat delivery date (warranty start date)
Step 1) Interceptor torque + servo internal torque measurement
•Measure the shaft torque of each installed interceptor with a manual torque wrench.
MASTER or SLAVE SLAVE
Servo Pos
A
Servo Pos
B
Servo Pos
C
Servo Pos
D
Servo Pos
A
Servo Pos
B
Servo Pos
C
Servo Pos
D
Interceptor size
mm
Manual measured
interceptor torque
Nm
Control panel total
torque calibration
Nm
Calibration checksum
In the control panel, navigate to SYSTEM UNITS and fill in the table above for each servo
.
NOTE: The total calibration torque includes the servo internal torque of approximately 6 Nm.
Step 2) Serial numbers (Ex: 0000003 7-digit)Serial numbers are found in the SYTEM UNITS menu.
Unit: Serial Number: Unit: Serial Number:
Control Panel Main Bridge
HCU Slave 1
Control Panel Secondary
Servo A
HCU Master
Servo B
RCU Master
Servo C
Servo A
Servo D
Servo B
HCU Slave 2
Servo C
Servo A
Servo D
Servo B
Landing Sensor Unit
Servo C
Motion Sensor Unit
Servo D
Failure to complete and return this document to Humphree will void the Extended Limited Warranty (24 months). See Humphree Conditions.
WARRANTY FORM
FAX: [phone] Email: [e-mail]
Navigate
to
SYSTEM
UNITS
Standard tool
(included) P/N.020182
Master
Master
Tool
P/N. 020601

Service Description Interceptors
Visual inspection of the system and cleaning of Servo units
Make a visual inspection of the complete system (Interceptors,
Mounting plates, Servo units, Control unit and Control panel)
to verify the status of the Humphree system.
Inspect cables and connectors for possible wear.
Use soap-freshwater to clean the servo units if needed.
Cleaning of Interceptor blade
Fully deploy the blades and inspect for any damage or marine growth.
Gently remove any growth.
Polishing of interceptor blade
After cleaning the blade, apply lithium based marine grease on a piece of
cloth and manually rub a thin layer into the blade surface making it shiny.
Wipe away any visible grease.
Replacement of shaft & shaft seals
See Workshop Manual
Service kit: Shaft kit Short Composite for X, H and HA interceptors
Shaft kit Short Metal for HE and HAE interceptors
Shaft kit Long Metal for HE and HAE interceptors
Part numbers to be found in sparepart pricelist
Replacement of crank assembly
See Workshop Manual
Service kit: Crank kit for X, H and HA interceptors
Crank kit for HE and HAE interceptors
Part numbers to be found in sparepart pricelist
Replacement of interceptor blade
See Workshop Manual
Replacement of Interceptor fastening bolts (M8 bolts)
For more information - see Workshop Manual
X, H, HA: M8 - 75 mm bolts, MC6S A4-80
HE, HAE: M8 - 90 mm bolts, MC6S A4-80
Re-tighten interceptor bolts
The M8 bolts shall be tightened to 10 Nm.
Do not over tighten.
Attention: Never use acids or oxidizing agents on Humphree components!
WARNING!
Movable parts and sharp edges.
Watch your fingers!

Service Schedule Interceptors
Interceptors: (size) Commercial vessel:
Estimated annual operating hours: (h) Leisure boat / yacht
The below service schedules is based on type of use, choose 1 (of 4) of the below service schedule.
Service schedule A: LEISURE USE
Manual, AutoTrim, AutoList, Coordninated Turn
Year / Service 1 2 3 4 5 6 7 8 9 10
Visual Inspection & Cleaning of Servo Units X X X X X X X X X X
Cleaning of Interceptor blade X X X X X
Polishing of Interceptor blade X X X X X
Replace shaft & shaft seals X
Replace crank assembly X
Replace interceptor blade X
Replace Interceptor fastening bolts X
Re-tightening of interceptor bolts to 10Nm X X X X X
Calibration of system (Below 20Nm in the display) X X X X X X X X X X
Year / Service 1 2 3 4 5 6 7 8 9 10
Visual Inspection & Cleaning of Servo Units X X X X X X X X X X
Cleaning of Interceptor blade X X X X X
Polishing of Interceptor blade X X X X X
Replace shaft & shaft seals X X
Replace crank assembly X X
Replace interceptor blade X
Replace Interceptor fastening bolts X
Re-tightening of interceptor bolts to 10Nm X X X X X
Calibration of system (Below 20Nm in the display) X X X X X X X X X X
Service schedule B: LEISURE USE
Interceptor systems with Active stabilisation and/ or Steering Interceptors
A
B

Year / Service 1 2 3 4 5 6 7 8 9 10
Visual Inspection & Cleaning of Servo Units X X X X X X X X X X
Cleaning of Interceptor blade X X X X X
Polishing of Interceptor blade X X X X X
Replace shaft & shaft seals X X
Replace crank assembly X X
Replace interceptor blade X
Replace Interceptor fastening bolts X X
Re-tightening of interceptor bolts to 10Nm X X X X X
Calibration of system (Below 20Nm in the display) X X X X X X X X X X
Year / Service 1 2 3 4 5 6 7 8 9 10
Visual Inspection & Cleaning of Servo Units X X X X X X X X X X
Cleaning of Interceptor blade X X X X X
Polishing of Interceptor blade X X X X X
Replace shaft & shaft seals X X X X X
Replace crank assembly* X X
Replace interceptor blade X
Replace Interceptor fastening bolts X X
Re-tightening of interceptor bolts to 10Nm X X X X X
Calibration of system (Below 20Nm in the disp X X X X X X X X X X
* If operating in turbid waters with high levels sand, mud or silt, replace the crank assembly more often
Service schedule B: COMMERCIAL USE
Interceptor systems with Active stabilisation and/ or Interceptor Steering
Service schedule C: COMMERCIAL USE
Interceptor systems with Manual, Auto Trim, AutoList, Coordinated Turn
C
D

Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 1
Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 2
A B C D
A B C D

Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 3
Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 4
A B C D
A B C D

Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 5
Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 6
A B C D
A B C D

Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 7
Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 8
A B C D
A B C D

Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 9
Visual Inspection & Cleaning of Servo Units
Cleaning of Interceptor blade
Polishing of Interceptor blade
Replace of shaft & shaft seals
Replace of crank assembly
Replace of interceptor blade
Replace of Interceptor fastening bolts
Re-tightening of interceptor bolts to 10Nm
Calibration of system (Below 20Nm in the display)
Service date:
Service Schedule:
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Servo position
Servo information A B C D
Total calibration torque
Calibration checksum
Servo position
A B C D
Nm
MASTER OR SLAVE SLAVE
SERVICE 10
A B C D
A B C D

Service Description
Fin Stabilisers and Rudders using SU553
Inspect indication hose for sign of water
Check Indication hose for water Regularly. Water in the Inspection hose may be a result of
worn outer main seal. In case of water in the inspection hose. Pump marine grease until it
comes out of the inspection hose to prolong inner seal life until seals can be replaced.
See Workshop manual for replacing seals.
Visual inspection of the system and cleaning of Servo units
Make a visual inspection of the complete system (Fins, Servo units,
Control unit and Control panel)
to verify the status of the Humphree system.
Inspect cables and connectors for possible wear.
Use soaped-freshwater to clean the servo units if needed.
Check inside anodes on the servo unit. (anod part nr: 021419 )
Replacement of fi n bolts and outside anods
The fi n bolts must be removed to access the anod.
The bolt kit also includes one anod. Kit part no: 021550
Replacement: See Workshop manual.
Replacement of shaft seal kit
See Workshop manual.
SERVO ANOD Part no: 021419

Service Schedule Zero speed Fin Stabilisers
Below is based on normal use of product for leisure and commercial use
Perform Leisure use Commercial use
Check shaft seal indication hose Regularly Regularly for water
Visual Inspection Annually Annually
Replacement of fi n bolts and anod Every 2 years Every 2 years or 3000 operating
hours (propulsion engine operating
hours) whatever comes fi rst
Replacement of shaft seal kit Every 4 years Every 4 years or 3000 operating
hours (propulsion engine operating
hours) whatever comes fi rst

SERVICE 1
SERVICE 2
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER

SERVICE 3
SERVICE 4
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER

SERVICE 5
SERVICE 6
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER

SERVICE 7
SERVICE 8
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER

SERVICE 9
SERVICE 10
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER
Zero speed Fin Stabilisers
Visual Inspection
Replace fi n bolts and anods
Replace Shaft seal kit
Service Date
Propulsion engine running hours
Performed by:
Comments:
STAMPED AUTHORIZED DEALER