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  9. Husqvarna GTH2548B User manual

Husqvarna GTH2548B User manual

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Husqvarna
02139
Owner's Manual
SAFETY RULES
A A
IMPORTANT: THiS CUTTING MACHINEiS CAPABLEOFAMPUTATINGHANDSAND FEETAND THROWING OBJECTS. FAILURE
TOOBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULTiN SERIOUS iNJURY OR DEATH.
L GENERAL OPERATmON
oRead, understand, and follow all instructions in the
manual and on the machine before starting,
o Only allow responsible adults, who are familiar with the
instructions, to operate the machine,
Clear the area of objects such as rocks, toys, wire, etc,,
which could be picked up and thrown by the blade,
Be sure the area is clear of other people before mow-
ing, Stop machine if anyone enters the area,
Never carry passengers,
Do not mow in reverse unless absolutely necessary, AF
ways look down and behind before and while backing,
o Be aware of the mower discharge direction and do not
point it at anyone, Do not operate the mower without
either the entire grass catcher or the guard in place,
Slow down before turning,
Never leave a running machine unattended, Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting,
Turn off blades when not mowing,
Stop engine before removing grass catcher or un-
clogging chute,
o Mow only in daylight or good artificial light,
o Do not operate the machine while under the influence
of alcohol or drugs,
o Watch for traffic when operating near or crossing road-
ways,
Use extra care when loading or unloading the machine
into a trailer or truck,
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries, These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury,
Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust /engine parts
and burn, Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur,
Clean any oil or fuel spillage before operating or
storing the machine, Allow machine to cool before
storage,
H.SLOPE OPERATmON
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death,
All slopes require extra caution, if you cannot back up the
slope or if you feel uneasy on it, do not mow it,
DO: Mow up and down slopes, not across,
Remove obstacles such as rocks, tree limbs, etc,
Watch for hobs, ruts, or bumps, Uneven terrain could
overturn the machine. Tallgrass can hide obstacles.
o Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
o Use extracare with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual
Do not make sudden changes in speed or direction.
o Avoid starting or stopping on a slope, if tires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
oDo not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
oDo notmow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
oDo not try to stabilize the machine by putting your foot
on the ground.
Do not use grass catcher on steep slopes.
HL CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children, Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
o Be alert and turn machine off if children enter the
atea.
• Before and when backing, look behind and down for
small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
o Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
mVoSERVICE
o Use extra care in handling gasoline and other fuels,
They are flammable and vapors are explosive,
Use only an approved container,
Never remove gas cap or add fuel with the engine
running, Allow engine to cool before refueling, Do
not smoke,
Never refuel the machine indoors,
Never store the machine or fuel container inside where
there is an open flame, such as a water heater,
Never run a machine inside a closed area,
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition,
o Never tamper with safety devices, Check their proper
operation regularly,
Keep machine free of grass, leaves, or other debris
build-up, Clean oil or fuel spillage, Allow machine to
cool before storing,
Stop and inspect the equipment ifyou strike an object,
Repair, if necessary, before restarting,
Never make adjustments or repairs with the engine
o Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
o Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
o Check brake operation frequently. Adjust and service
as required.
2
SAFETY RULES
SAFEOPE.AT,O.P.ACT,CESFO..,DE-O.MOWE.S
@@@@@
,, Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
,, Never carry passengers or children even with the blades
off.
,, Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
,, Never carry children.They may fall off and be seriously injured
or interfere with safe machine operation.
,, Keep children out of the mowing area and under the watchful
care of another responsible adult.
,, Be alert and turn machine off if children enter the area.
,, Before and when backing, look behind and down for small
children.
,, Mow up and down slopes (15° Max), not across.
,, Remove obstacles such as rocks, tree limbs, etc.
,, Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
,, Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
,, Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
,, If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
,, Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
WARNING: in order to prevent ac-
cidental starting when setting up,
transporting, adjusting or making
repairs, always disconnect spark
plug wire and place wire where it
cannot contact spark ptug.
WARNING: Do not coast down a hill
in neutral you may tose control of
the tractor.
WARNING: Tow onJy the attachments
that are recommended by and com-
ply with specifications of the manu-
facturer of your tractor. Use common
sense when towing. Operate onJy at
the lowest possiMe speed when on a
stope. Too heavy of a Joad, while on
a sJope, is dangerous. Tires can Jose
traction with the ground and cause
you to tose controJ of your tractor.
& &
Engine exhaust, some of its constituents, and cer-
tain vehicte components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
A wAR.u.GA
Battery posts, terminaJs and reJated accessories
contain tead and Jead compounds, chemicaJs known
to the State of CaJifornia to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
PRODUCT SPECiFiCATiONS
Gasoline Capacity 5 Gallons
and type: Unleaded Regular
Oil Type (APFSG-SL): SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/FiIter: 4.0 Pints
W/O Filter: 3,5 Pints
Spark Plug: Champion
(Gap: ,030") RC12YC
Ground Speed (MPH): Forward: 0 - 5,8
Reverse: 0 - 2,1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 15 AMPS @ 3600 RPM
Battery: AMP/HR: 35
MIN, CCA: 280
CASE SIZE: U1R
Blade Bolt Torque: 45-55 FT, LBS,
CUSTOMER RESPONSiBiLiTiES
Road and observe the safety ruUes,
Follow a reguUar scheduUe in maintaining, caring for
and using your tractor,
Follow the instructions under"Maintenance" and "Stor-
age" sections of this owner's manual
WARNING: This tractor is equipped with an internaUcom-
bustion engine and shouUd not be used on or near any
unimproved forest-covered, brush-covered orgrass-covered
UandunUessthe engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any), If a spark arrester is used, it should be maintained
in effective working order by the operator,
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAlR
PARTS section of this manual),
CONGRATULATIONS on your purchase of a new tractor, it has been designed, engineered and manufactured to give
you the best possible dependability and performance,
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department We have competent, well-trained technicians and the proper tools to service or repair this tractor,
Please read and retain this manual, The instructions will enable you to assemble and maintain your tractor properly, Al-
ways observe the "SAFETY RULES",
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ............................................................... 6-10
OPERATION ........................................................... 11-16
MAINTENANCE SCHEDULE ...................................... 17
MAINTENANCE ...................................................... 17-20
SERVICE AND ADJUSTMENTS ............................ 21-27
STORAGE .................................................................... 28
TROUBLESHOOTING ............................................ 29-30
REPAIR PARTS - TRACTOR .................................. 32-47
4
UNASSEIVIBLED PARTS
Steering Wheel
Steering Sleeve
Steering
Wheel Adapter Steering
Wheel Insert
Steering Sleeve
Extension
Seat
(4) Leckwasher
(4) Hex Bolts 5/16-18 x 3/4
Mower
(2) Retainer Springs_
(double loop)
(2)Flanged
_:b Pins
Gauge Wheel
f" (4) Adjusting Bar
@
''@ i
_ ©
(4) Clevis Pins
._, (4) Wheels
(4) Retainer,S, prings
^,..(4) Washers
, _/_x3/4x14Ga.
(4) Locknut
3/8-16 (4) Shoulder Bolt
Nose Roller
Nose Roller
Brackets
(2) Hex Bolts 5/16-18 x 1
(2) Locknuts _Retainer Spring
5/16-18
For Future Use
Keys
Slope Sheet
(2) Keys
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembbdforshippingpurposes.
Toensuresafeandproperoperationofyourtractorallpartsandhardwareyouassemblemustbetightenedsecurely.Use
thecorrecttoolsasnecessarytoinsurepropertightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Pliers (1) Tire pressure gauge
(2) 9/16" wrench (1) Utility knife
(1) 1/2" wrench (1) 3/4" socket w/drive ratchet
When right or left hand ismentioned in this manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
oRemove all accessible loose parts and parts cartons
from carton.
o Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
o Remove mower and packing materials.
o Check for any additional loose parts or cartons and
remove.
BEFORE REMOWNG TRACTOR FROM
STEERING
WHEEL EXTENTION
STEERING
SHAFT
STEERING
SLEEVE
FIG, 1
ATTACH STEERING WHEEL (See Fig, 1)
• Remove Iocknut and large flat washer from steering
shaft,
Position front wheels of the tractor so they are pointing
straight forward,
o Slide the steering sleeve over the steering shaft,
o Align tabs and press steering sleeve extension into
bottom of steering wheel,
o Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter,
o Secure steering wheel to steering shaft with Iocknut
and large flat washer previously removed, Tighten
securely,
Snap steering wheel insert into center of steering
wheel,
Remove protective materials from tractor hood and
griN,
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES iN
SKID THATMAYPUNCTURETIRES WHERETRACTOR iS TO
ROLL OFF SKID.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift hood to raised position.
if this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in the Maintenance section of this
manual for charging
FIG, 2
6
iNSTALL SEAT (See Fig. 3)
Seat positbn should be adjusted forward or backward so
that the operator can comfortaMy reach dutch/brake pedal
and safely operate the tractor,
o Remove the two (2) bolts and fiat washers securing
the seat to cardboard packing, Keep the two (2) bolts
only and place them with the two (2) identical bolts
and four (4) washers in the parts bag, Discard the fiat
washers and cardboard packing,
o Rebase L,H, seat slide on seat pan by pulling out on
adjustment handb and sliding it to the rear positbn
exposing seat mounting hobs from bottom, SHde R,H,
slide to same rear positbn,
*Mount rear of seat on slides using mounting bolts and
bck washers as shown,
*Pull out on adjustment handb and slide seat aHthe way
forward, Install front mounting bolts and lock washers,
Tighten all mounting bolts securely,
o Lower seat into operating position and sit on seat, Press
clutch/brake pedal all the way down, If operating posi-
tion is not comfortable, adjust seat,
*To adjust seat: Grasp adjustment handle and pull out,
slide seat to desired position and release adjustment
handle,
ADJUSTMENT
L.H. SEAT
SU[
SEAT
MOUNTmNG
BOLTS
FmG°3
TO ROLL TRACTOR OFF SKmD (See Op-
eration section for _ocation and function of
controJs}
o Press lift lever plunger and raise attachment lift lever
to its highest position,
o Release parking brake by depressing brake pedal,
o Place freewheel control in "transmission disengaged
position" (See "TO TRANSPORT" in the Operation
section of this manual),
*Roll tractor forward off skid,
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for _ocation and function of
controls}
,_kWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual, Be
sure tractor is in a welPventilated area, Be sure the area in
front of tractor is clear of other people and objects,
o Be sure all the above assembly steps have been com-
pbted,
*Check engine oil level and fill fuel tank with gasoline,
o Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual),
*Sit on seat in operating position, depress brake pedal
and set the parking brake,
*Place motion control lever in neutral (N) position,
*Press lift lever plunger and raise attachment lift lever
to its highest position,
*Start the engine,After engine has started, move throttb
*Release parking brake,
*Slowly move the motion control lever forward and slowly
drive tractor off skid,
o Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position,
o Turn ignition key to "STOP" position,
Continue with the instructions that follow,
ASSEMBLY
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheeb are designed to keep the mower deck
in proper position when operating mower, Be sure they
are properUy adjusted to ensure optimum mower perfor-
mance,
o SHde gauge wheeUbar down into bracket channeU, Be
sure that gauge wheeUbar aligning hobs are on top,
AssemMe gauge wheeb as shown using shouUderbouts,
3/8 washers and 3/8o16 center bcknuts and tighten
secureUy,
o For ease of mower to tractor assembUy, raise gauge
wheeUsto highest position and retain with cbvis pins
and spring retainers,
o Adjust gauge wheeUsbefore operating mower, See "TO
ADJUST GAUGE WHEELS" in the Operation section
of this manual
RETAINER SPRING
PIN
ADJUSTmNG
SHOULDER BAR
BOLT--.%
GAUGE
WHEEL
3!BWASNER
3/8=16 CENTER
LOCKNUT
TO ATTACH NOSE ROLLER
(See Fig. 5}
Assembb brackets "A" and "B" to the inside of mower
mounting brackets as shown, Tighten securely,
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets,
Position nose roller between brackets and install rod
and retainer spring,
HEX
BOLT
LOCK
NUT ROD
BRACKET
RETAINER SPRING
FIG. 5
ROLLER
FmG.4
8
iNSTALL MOWER AND DRIVE BELT
(See Figs. 6and 7)
Be sure tractor is on UeveUsurface and mower suspension
arms are raised with attachment Hftcontrol Engage park°
ing brake,
*Cut and remove ties securing anti-sway bar and beUts,
Swing anti-sway bar to Ueftside of mower deck,
*SHde mower under tractor with deflector shieUdto right
side of tractor,
IMPORTANT: Check beUtfor proper routing in aHmower
pulley grooves,
*Uf equipped, turn height adjustment knob counter-
clockwise until it stops,
o Lower mower Hnkage with attachment Hftcontrol
o Be sure beUttension rod is in disengaged position,
o UnstaHbelt into electric clutch pulley groove,
o Place the suspension arms on outward pointing deck
pins, Retain with double loop retainer spring with loops
up as shown,
o Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown,
Position front plate assembly between front mower
brackets, Raise deck and plate assembly to align holes
and insert flanged pins, Secure pins with double loop
retainer springs between the plate assembly and mower
brackets,
NOTE: To assist in locating hole in flanged pin, the hole
in pin is inline with notch on head of pin, If necessary,
move mower side4o-side to give space between plate and
mower brackets,
IMPORTANT: Check belt for proper routing in all mower
pulley grooves,
o Engage belt tension rod by pushing rod into locking
bracket,
*Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,
o if equipped, turn height adjustment knob clockwise to
remove slack from mower suspension,
o Raise deck to highest position,
o Adjust gauge wheels before operating mower as shown
in the Operation section of this manual,
GAUGE
WHEEL
\
LOCK BRACKET
BELT TENSION
ROD
(DBENGAGED
POSmON) \
CHASSIS /_ "
FRONT
MOWER
BRACKET
FRONT ELECTRIC
SUSPENSION CLUTCH PULo
BRACKETS LEY
FLANGED PIN
FRONT
PLATE
ASSEMBLY
SINGLE
RETAINER
SPRINGS
DOUBLELOOP
RETAINER SPRING
ANTFSWAY
BAR
USE PUERS FOR
RETAINER SPRINGS
LOOPUP
SUSPENSION
ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD POINT-
ING DECK PmNS)
DEFLECTOR
SHIELD
FIG. 6
CHECK TIRE PRESSURE
The tires on your tractor were ovednfiated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
o Reduce tire pressure to PSU shown in "PRODUCT
SPECIFICATIONS" section of this manual
CHECK MOWER LEVELNESS
For best cutting resuUts,mower shouUdbe properUy UeveUed.
See "TO LEVEL MOWER HOUSUNG" in the Service and
Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for repUacingmotion, mower
drive, and mower bUadedrive beUtsin the Service and Ad-
justments section of this manual Verify that the beUtsare
routed correctUy.
CHECK BRAKESYSTEM
After you Uearnhow to operate your tractor, check to see that
the brake is properUy adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOUOPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
v_ All assembly instructions have been completed.
v_ No remaining loose parts in carton.
v_ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
v_ Seat is adjusted comfortably and tightened securely.
v_ All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory).
v" Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v" Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v_ Check wiring. See that all connections are still secure
and wires are properly clamped.
v_ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v" Engine oil is at proper level.
./ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
v_ Become familiar with all controls - their location and
function. Operate them before you start the engine.
v" Be sure brake system is in safe operating condition.
v" It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start°
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).
10