Husqvarna PZ 60P User manual

P/N 575 661201R1
02/22/10
INSTALLATION INSTRUCTIONS
PZ 60 inch Side Discharge Deck Kit - 966555302
Tools Required
½" socket or wrench (battery terminals, strut •
shaft).
½" breaker bar with 2-3" extension (relieve tension •
on idler arms).
WARNING!
The deck lift system on the chassis
has springs that assist in lifting
the deck. Leave the deck lift in the
transport position when installing
the deck. Failure to follow these
instructions could result in injury.
Refer to Operators Manual when needed.
PZ Cutting Deck Installation
Disconnect negative cable from battery on the 1.
chassis.
If installing the deck on a diesel unit, remove the 2.
belt from the deck assembly and use the belt
included with the chassis.
Make sure the deck is latched in the transport 3.
position (furthest forward position).
Slide the deck under the chassis.4.
Block the deck up with boards, pallet, or pallet 5.
jack, so the deck lift chains line up with the
brackets on the deck.
Using the 6. 7/16 clevis pins* and E-rings*, connect all
four chains to the deck.
Line up the cast struts on the chassis with the 7.
u- brackets on the deck.
Cast struta.
Carriage bolt, b. 5/16-18 x 1
Strut pinc.
Nut, d. 5/16-18, nyloc
Clevis pin, e. 7/16"
E-ring,f. 7/16"
Lift chaing.
abc
d
e
g
f
Slide the strut pins* through the deck brackets 8.
and cast struts on each side.
Secure the strut pins to the deck on each side 9.
with 5/16" carriage bolts * and nuts *.
Remove the block from under the deck.10.
Lower the deck to the 3" cutting height.11.
Remove deck belt shields.12.
*Supplied in the hardware bag included with the
chassis
8058-121

INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
Deck Belt Installation
NOTE: For ease in installing the deck belt, refer to the
routing decal on the cutting deck.
Place the belt around all the pulleys except the 13.
center spindle pulley.
With a ½" breaker bar, shift the idler arm counter 14.
clockwise. When there is enough slack, slip the
belt onto the center spindle pulley.
8065-047
8065-054
Adjust belt tension
Install the belt guide.15.
Double check belt routing to make sure it matches 16.
the routing decal, and that the belt does not have
any twist. Correct if needed.
Adjust belt tension by turning the eyebolt until 17.
there is approximately 7/8" - 1" of threads showing
outside the nut.
Belt tension will be set to 60-70 lbs.18.
Replace belt shields on both mandrel housings 19.
and secure with fasteners.
Idler arma.
Eyeboltb.
Belt guidec.
d. Breaker bar location
a
c
b
d
7/8” - 1”

INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
Deck Leveling
Adjust the deck while the mower is on a level
surface. Make sure the tires are inated to the correct
pressure. See Tire Pressures in Maintenance section
of your Operators Manual. If tires are under or over
inated, the deck cannot be properly adjusted.
Faulty mower deck adjustments will cause an uneven
mowing result.
Four bolts control the height and pitch of the mower
deck. The deck should be adjusted slightly higher in
the rear.
NOTE: To insure accuracy of leveling procedure,
mower deck drive belt must be installed prior to
leveling the deck.
Wear heavy gloves. Turn each outer blade tip to 20.
align the deck in a side-to-side manner.
Measure from the oor surface up to the bottom 21.
of the blade tip on the discharge side of the
mower deck. Retain this measurement. Move to
the opposite side; check that measurement is
the same. If adjustment is required, loosen the
locknut and adjust bolt up until both side-to-side
measurements are equal. Retain measurement.
WARNING!
Blades are sharp. Protect your hands
with gloves and/or wrap blades with
a heavy cloth when handling.
a
b
8065-037
Turn both outer blades to align with the deck in 22.
front-to-rear manner. Reposition rear mounting
bolts up or down until rear blade tips are
positioned 1/8" to 3/8" higher in the rear than the
front blade tips.
Conrm measurements once again. Blade tip 23.
height should be equal in a side-to-side manner.
In the rear, blade tips should be 1/8" to 3/8" higher
than the front measurement. In the front, blade
tips should be equal from side-to-side.
NOTE: This will place the mower deck in a base
measurement position. Additional adjustment may be
required to achieve desired cut for the type of grass
or conditions being mowed.
Adjustment bolta.
Locknutb.

INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
Deck Lift Spring
When mowing 2" or lower, it may be necessary to
adjust the deck lift springs. Access the springs by
tilting the seat forward.
Loosen the nut and adjust the spring tension.24.
Reconnect negative cable to the battery when 25.
deck installation is complete.
8065-062
Deck lift spring

INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
Anti-scalp Rollers
Anti-scalp rollers keep the deck in the proper position
to help prevent scalping in most terrain conditions. Do
not adjust the rollers to support the deck.
IMPORTANT INFORMATION
Adjust anti-scalp rollers with the mower on a
at level surface.
IMPORTANT INFORMATION
The anti-scalp rollers must not be used for
gauge wheels or the roller and deck may be
damaged.
The anti-scalp rollers can be set in three positions:
Upper position 1 to 2½" (25 to 63 mm) grass.•
Middle position 2½" to 4" (63 to 102 mm) grass.•
Lower position 4" to 5" (102 to 127 mm) grass.•
8065-029
Anti-scalp rollers

PARTS LIST
1
17
10
8
6
5
4
3
15
25
26
24
23
22
21
20
18
17
33 32
31
28
27
34
35
42
41
38
37
36
11
47
2
13
12
7
19
16
45
46
14
19
48
54
53
52
51
50
49 13
19
17
17
16
43
Torque to
90 Ft-Lbs
30
24
19
9
29
40
39
40
29
44
55
56
57
58
56
59
60
61
62

PARTS LIST
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
574 4972011.. ....1 .... DECK w/ SAFETY DECALS
510 4375022.. ....1 .... BAFFLE, FLOW DIVERTER
539 1306463.. ....3 .... PULLEY
574 1970024.. ....1 .... BRACKET, CHUTE PIVOT
525 5982015.. ....1 .... PULLEY, IDLER 7" NARROW
510 0196016.. ....1 .... PULLEY, IDLER, 6"
510 1312027.. ....2 .... SHIELD, BELT
539 1057118.. ....3 .... BLADE, 21"
539 9769989.. ....3 .... ZERK
521 99110110.. ....4 .... NUT ½-13 HEX FLG NYLOC
525 48580111.. ....1 .... CHUTE, DISCHARGE
525 48600212.. ....1 .... BRACKET, CHUTE SUPPORT
510 26370113.. ....3 .... BEARING, IDLER ARM
539 10650414.. ....3 .... WASHER, HEAVY
539 13178115.. ....2 .... SCREW 3/8-16 x 2¾ HEX FLG
510 25450116.. ....3 .... SHIELD, DUST
521 99650117.. ....4 .... NUT 3/8-16 HEX FLG NYLOC
525 46470118.. ....3 .... SCREW 5/16-18 x ¾ HEX FLG
539 11289919.. ....9 .... NUT 5/16-18 HEX FLG NYLOC
510 02240120.. ....1 .... BOLT ½-13 x 8 RD HD
510 02230121.. ....3 .... BOLT ½-13 x 4¾ RD HD
539 10293322.. ....3 .... BOLT 5/16-18 x 1½ RD HD
539 10047223.. ....2 .... BOLT 5/16-18 x 1¼ RD HD
539 99069224.. ..10 .... WASHER 5/16 STD FLT
539 99020925.. ....8 .... BOLT 5/16-18 x 1 HEX HD
539 99018726.. ....8 .... WASHER 5/16 SLW
539 10476327.. ....8 .... RETAINER, U TYPE
525 61280128.. ....2 .... SCREW 3/8-16 x 1 HEX FLG
539 13063829.. ....6 .... BEARING
539 11900730.. ....3 .... BLADE BOLT
574 21060131.. ..18 .... SCREW ½-13 x 1 HEX FLG
539 10960032.. ....9 .... WASHER 5/16 DISC SPRING
539 13031533.. ....9 .... BOLT 5/16-18 x ½ HEX NYLOC
574 16960134.. ....5 .... ROLLER, GAUGE
574 19640135.. ....2 .... TUBE, ROLLER AXLE
574 19650136.. ....1 .... TUBE, ROLLER AXLE LONG
539 97697837.. ....4 .... NUT ¼-20 HEX NYLOC
539 11562038.. ....4 .... BOLT ¼-20 x 1 RD HD
539 13065339.. ....3 .... NUT ¾-16 FLG
539 13063940.. ....6 .... V-RING
574 72220141.. ....1 .... IDLER ARM w/ BRGS, SPCR
522 72970142.. ....1 .... BEARING, IDLER PIVOT
575 65840343.. ....1 .... BELT, DECK
Gasoline or Propane Models
522 860201 ...1 .... BELT, DECK
Diesel Model
525 83640144.. ....3 .... SPINDLE ASSY
522 02340145.. ....1 .... WASHER 3/8 THICK
539 10168646.. ....1 .... BOLT 3/8-16 x 4½ HEX GR 8
510 01510147.. ....1 .... PULLEY, IDLER 7" WIDE
574 20200148.. ....1 .... EYEBOLT 3/8 x 4
525 46560149.. ....1 .... SPACER, IDLER PIVOT
525 31090150.. ....1 .... SPRING, TORSION
574 26220151.. ....1 .... KEEPER, BELT
574 26210252.. ....1 .... GUIDE, BELT
539 12810153.. ....1 .... BOLT 3/8-16 x 2½ CARRIAGE
539 10727154.. ....1 .... BOLT 5/16-18 x 1 RD HD
525 83600155.. ....3 .... SHAFT, SPINDLE
539 13064356.. ....6 .... CUP, DEBRIS
539 13064157.. ....3 .... SPACER
539 13063758.. ....3 .... HUB
539 10574659.. ....2 .... DECAL, NO STEP
539 11322460.. ....1 .... DECAL, WARNING
539 91301061.. ....1 .... DECAL, CPSC
539 10574662.. ....1 .... DECAL, SEVERING
NOT SHOWN - OPTIONAL
522 829301 ...3 .... BLADE, HIGH LIFT 21"
574 481301 ...3 .... BLADE, LOW LIFT 21"
522 936601 ...3 .... BLADE, GATOR 21"
539 109755 ...3 .... BLADE, WAVY REV LIFT 21"

INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS
HEX HEAD CAP SCREWS
The torque values shown should be used as a general guideline when specic torque values are not given.
U.S. Standard Hardware
Grade SAE Grade 5 SAE Grade 8 Flangelock Screw
w/Flangelock Nut
Shank Size (Diameter in inches, ne or coarse thread)
ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm
¼ 9 12 13 18
5/16 18 24 28 38 24 33
3/831 42 46 62 40 54
7/16 50 68 75 108
½ 75 102 115 156
9/16 110 150 165 224
5/8150 203 225 305
¾ 250 339 370 502
7/8378 513 591 801
11/8782 1060 1410 1912
** Grade 5 - Minimum commercial quality (lower quality not recommended)
Metric Standard Hardware
Grade Grade 8.8 Grade 10.9 Grade 12.9
Shank Size (Diameter in millimeters, ne or coarse thread)
ft./lbs ft./lbs Nm ft./lbs Nm ft./lbs Nm
M4 1.5 2 2.2 3 2.7 3.6
M5 3 4 4.5 6 5.2 7
M6 5.2 7 7.5 10 8.2 11
M7 8.2 11 12 16 15 20
M8 13.5 18 18.8 25 21.8 29
M10 24 32 35.2 47 43.5 58
M12 43.5 58 62.2 83 75 100
M14 70.5 94 100 133 119 159
M16 108 144 147 196 176 235
M18 142 190 202 269 242 323
M20 195 260 275 366 330 440
M22 276 368 390 520 471 628
M24 353 470 498 664 596 794
M27 530 707 474 996 904 1205