HUSTLER X-ONE 930503 User manual

200 South Ridge Road
Hesston, Kansas
67062
®
Hustler®Parts Manual

Inspect spark arrester daily; replace every 500 hours or as needed.
The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency
(EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.
Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or
illegible, replace immediately. Replacements may be ordered per the information found in the Product
Information section of the owner’s manual.
Federal law and California State law prohibit the following acts or the causing thereof:
1. The removal or rendering inoperative by any person other than for purposes of maintenance,
repair, replacement, of any device or element of design incorporated into any equipment for
the purposes of emissions control prior to or after its sales or delivery to the ultimate
purchaser or while it is in use, or
2. The use of the equipment after such device or element of design has been removed or
rendered inoperative by any person.
WARNING
The engine exhaust from this product
contains chemicals known to the state
of California to cause cancer, birth
defects or other reproductive harm.
NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER
This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code
Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered,
brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective
working order. A spark arrester is a device constructed of nonflammable materials specifically for the purpose of
removing and retaining carbon and other flammable particles over 0.0232 of an inch in size from the exhaust flow of
an internal combustion engine that uses hydrocarbon fuels or which is qualified and rated by the United States
Forest Service. Other states or federal areas may have similar laws. The Operator Should Contact Local Fire
Agencies For Laws or Regulations Relating to Fire Prevention Requirements. THIS EQUIPMENT DOES NOT HAVE
A SPARK ARRESTER AND YOU SHOULD CONTACT YOUR AUTHORIZED DEALER FOR THE PURCHASE OF
A SPARK ARRESTER.

General Information 1
Frame, Footrest & Engine Guard
Frame 3-1
Footrest 3-2
Engine Guard, FX850 Only 3-3
Engine Guard 3-4
Decals - Models Ending in "US" 3-5
Hydraulic System, Drive Belt, Clutch, Steering & Brake
Hydraulic System 4-1
Hydraulic Pump Service Parts 4-2
Hydraulic Motor Service Parts 4-3
Pump Drive, Clutch & Drive Belt 4-4
Steering 4-5
Steering Cover Assembly (Multi-Page) 4-6
Steering Box Breakdown 4-7
Brake 4-8
Wheels & Tires
Wheel & Tire 5-1
Front Tire Assembly Breakdown - Smooth 5-2
Front Tire Assembly Breakdown - Ribbed 5-3
Drive Wheel Breakdown - 48" & 54" Decks 5-4
Drive Wheel Breakdown - 60" Deck 5-5
Engine, Muffler & Fuel System
HONDA ENGINE
Engine, Honda GXV690 6.1-1
Engine Service Parts, Honda GXV690 6.1-2
Fuel System, Honda GXV690 6.1-3
Fuel System without Carbon Canister - S/N 13020642 & HIGHER 6.1-4
Fuel System without Carbon Canister - S/N 12022042 TO 13020642 6.1-5
Fuel System without Carbon Canister - S/N PRIOR TO 12022042 6.1-6
Fuel System with Carbon Canister–S/N 13020001 & HIGHER (Multi-Page) 6.1-7
Fuel System with Carbon Canister—S/N 12022042–13020001 (Multi-Page) 6.1-8
Fuel System with Carbon Canister—S/N PRIOR TO 12022042 (Multi-Page) 6.1-9
Fuel & Evap Service Parts 6.1-10
KAWASAKI ENGINE
Engine, Kawasaki FX691V & FX730V 6.2-1
Engine, Kawasaki FX850V 6.2-2
Engine Service Parts, Kawasaki 6.2-3
Fuel System without Carbon Canister - S/N 13020642 & HIGHER 6.2-4
Fuel System without Carbon Canister - S/N 12022042 TO 13020642 6.2-5
Fuel System without Carbon Canister - S/N PRIOR TO 12022042 6.2-6
Fuel System with Carbon Canister–S/N 13020001 & HIGHER (Multi-Page) 6.2-7
Fuel System with Carbon Canister—S/N 12022042–13020001 (Multi-Page) 6.2-8
Fuel System with Carbon Canister—S/N PRIOR TO 12022042 (Multi-Page) 6.2-9
Fuel & Evap Service Parts 6.2-10
KOHLER ENGINE
Engine, Kohler CV730 & CV740 6.3-1
Engine, Kohler ECV749 6.3-2
Engine Service Parts, Kohler 6.3-3
Fuel System with Carbon Canister—S/N PRIOR TO 12022042 (Multi-Page) 6.3-4
Fuel System with Carbon Canister—S/N 12022042–13020001 (Multi-Page) 6.3-5
Fuel System with Carbon Canister–S/N 13020001 & HIGHER (Multi-Page) 6.3-6
Fuel System without Carbon Canister - S/N PRIOR TO 12022042 6.3-7

Fuel System without Carbon Canister - S/N 12022042 TO 13020642 6.3-8
Fuel System without Carbon Canister - S/N 13020642 & HIGHER 6.3-9
Fuel & Evap Service Parts 6.3-10
Instrument Panel, Wire Harness & Battery
Instrument Panel - HONDA - S/N PRIOR TO 12022042 7-1
Instrument Panel, KAWASAKI & KOHLER - S/N PRIOR TO 12022042 7-2
Instrument Panel - KAWASAKI & KOHLER - S/N 12022042 & HIGHER 7-3
Instrument Panel, KOHLER EFI - S/N PRIOR TO 12022042 7-4
Instrument Panel - KOHLER EFI - S/N 12022042 & HIGHER 7-5
Battery 7-6
Deck, Deck Belt, Blades & Deck Lift
48" SIDE DISCHARGE DECK
48" Side Discharge - Service Deck 8.1-1
48" Side Discharge - Deck Pulleys & Spindles 8.1-2
Spindle Assembly Service Parts - 607407 8.1-3
48" Side Discharge - Deck Belt, Discharge Chute, Pulley Covers & Blades 8.1-4
Side Discharge Deck Lift 8.1-5
Side Discharge Deck Mounting Hardware 8.1-6
54" SIDE DISCHARGE DECK
54" Side Discharge - Service Deck 8.2-1
54" Side Discharge - Deck Pulleys & Spindles 8.2-2
Spindle Assembly Service Parts - 607407 8.2-3
54" Side Discharge - Deck Belt, Discharge Chute, Pulley Covers & Blades 8.2-4
Side Discharge Deck Lift 8.2-5
Side Discharge Deck Mounting Hardware 8.2-6
54" REAR DISCHARGE DECK
54" Rear Discharge - Service Deck 8.3-1
54" Rear Discharge - Deck Pulleys & Spindles 8.3-2
Spindle Assembly Service Parts - 607407 & 607408 8.3-3
54" Rear Discharge - Deck Dust Shield 8.3-4
54" Rear Discharge - Deck Belt, Pulley Covers & Blades 8.3-5
Rear Discharge Deck Lift 8.3-6
Rear Discharge Deck Mounting Hardware 8.3-7
60" SIDE DISCHARGE DECK
60" Side Discharge - Service Deck 8.4-1
60" Side Discharge - Deck Pulleys & Spindles 8.4-2
Spindle Assembly Service Parts - 607407 8.4-3
60" Side Discharge - Deck Belt, Discharge Chute, Pulley Covers & Blades 8.4-4
Side Discharge Deck Lift 8.4-5
Side Discharge Deck Mounting Hardware 8.4-6
60" REAR DISCHARGE DECK
60" Rear Discharge - Service Deck 8.5-1
60" Rear Discharge - Deck Pulleys 8.5-2
60" Rear Discharge - Deck Spindles 8.5-3
Spindle Assembly Service Parts - 607407 & 607408 8.5-4
60" Rear Discharge - Blades 8.5-5
60" Rear Discharge - Deck Belt & Pulley Covers 8.5-6
60" Rear Discharge - Deck Dust Shield 8.5-7
Rear Discharge Deck Lift 8.5-8
Rear Discharge Deck Mounting Hardware 8.5-9
Seat & ROPS

Seat Assembly for Standard Seat
Seat, Standard - S/N PRIOR TO 11020000 9.1-1
Seat, Standard - S/N 11020000 & HIGHER 9.1-2
Seat Service Parts - 602967 9.1-3
Seat Assembly for Super Deluxe Seat
Seat, Super Deluxe 9.2-1
Seat Service Parts - 602966 9.2-2
Seat Assembly for Suspension Seat
Seat, Suspension 9.3-1
Seat Service Parts - 792051 9.3-2
ROPS 9-4

Frame, Footrest & Engine Guard
Frame Hustler X-ONE Parts Manual
Tue May 19 17:14:34 UTC 2020 3-1

Comments for Page: Frame
1. In the event the serial number tag becomes damaged or illegible, please contact your dealer to order a replacement.
2. EPA compliance plate.
3. Patent numbers plate.
4. The frames include decals and rivet nuts.
Item Part No. Qty Name
1 550745 1 FRAME 48", SERVICE
Not Shown 550746 1 FRAME 54", SERVICE
Not Shown 550747 1 FRAME 60", SERVICE
Not Shown 550847 1 FRM INSTL 54RD, SERVICE
Not Shown 550848 1 FRM INSTL 60RD, SERVICE
2 781427 1 DECAL, DECK HEIGHT INDI
3 808477 2 RIVET NUT, 1/4-20 THREA
4 N/A 3 SERIAL NUMBER / SPEC DECAL
5 601993 1 DECAL, SAFE OPERATION
6 808493 4 RIVET NUT, 3/8-16 THREA
7 600961 4 RIVET NUT, 1/2-13 THREAD
8 602041 1 DECAL, HOT
9 602407 1 DECAL, HUSTLER ID
10 602323 1 STEP TREAD
Frame Hustler X-ONE Parts Manual
Tue May 19 17:14:35 UTC 2020 3-1

Frame, Footrest & Engine Guard
Footrest Hustler X-ONE Parts Manual
Tue May 19 17:14:35 UTC 2020 3-2

Item Part No. Qty Name
1 113234 1 PLATE, FLOOR
2 781880 5 BUMPER, .500x 1.00x .31
3 785493 2 STEP TREAD, LOWER 9.00
Footrest Hustler X-ONE Parts Manual
Tue May 19 17:14:35 UTC 2020 3-2

Frame, Footrest & Engine Guard
Engine Guard, FX850 Only Hustler X-ONE Parts Manual
Tue May 19 17:14:35 UTC 2020 3-3

Item Part No. Qty Name
1 113858 1 DEFLECTOR, HEAT
2 068239 2 CS .500-13X4.500HXG5
3 767962 8 FW .531 x 1.063 x .175
4 781567 2 NT .500-13NLG5
5 602345 2 SPACER, ANTI-SCALP 3.22
6 602263 2 WHEEL, ANTI-SCALP
7 113678 1 MUFFLER SHIELD W/A
8 603076 4 SPACER, MUFFLER SHIELD
9 601069 6 CN .312-18x.200 MAX THK
10 113373 1 ENGINE GUARD, RS
11 551168 1 CENTER BUMPER SVC PART
12 113374 1 ENGINE GUARD, LS
13 036244 4 CS .375-16X1.00 HX G5 ZN
14 767954 4 FW 0.379X.82X.06 HD ZN
15 808493 4 RIVET NUT, 3/8-16 THREA
16 079186 4 CS .312-18X1.250HXG5
17 768523 6 FW 0.343SAE
18 705954 4 CS .500-13X1.25 HX G5 ZN
19 064014 2 CS .312-18X0.875HXG5
Engine Guard, FX850 Only Hustler X-ONE Parts Manual
Tue May 19 17:14:35 UTC 2020 3-3

Frame, Footrest & Engine Guard
Engine Guard Hustler X-ONE Parts Manual
Tue May 19 17:14:36 UTC 2020 3-4

Item Part No. Qty Name
1 113858 1 DEFLECTOR, HEAT
2 068239 2 CS .500-13X4.500HXG5
3 767962 8 FW .531 x 1.063 x .175
4 781567 2 NT .500-13NLG5
5 602345 2 SPACER, ANTI-SCALP 3.22
6 602263 2 WHEEL, ANTI-SCALP
7 113704 1 HEAT SHIELD W/A, SMALL
8 603076 4 SPACER, MUFFLER SHIELD
9 601069 6 CN .312-18x.200 MAX THK
10 113371 1 ENGINE GUARD SMALL, RS
11 551168 1 CENTER BUMPER SVC PART
12 113372 1 ENGINE GUARD SMALL, LS
13 036244 4 CS .375-16X1.00 HX G5 ZN
14 767954 4 FW 0.379X.82X.06 HD ZN
15 808493 4 RIVET NUT, 3/8-16 THREA
16 079186 4 CS .312-18X1.250HXG5
17 768523 6 FW 0.343SAE
18 705954 4 CS .500-13X1.25 HX G5 ZN
19 064014 2 CS .312-18X0.875HXG5
20 113964 1 CABLE SHIELD
21 601982 2 CN .250-20X .150 MAX THK
22 768515 2 FW 0.281SAE
23 064329 2 CS .250-20X0.625HXG5
Engine Guard Hustler X-ONE Parts Manual
Tue May 19 17:14:36 UTC 2020 3-4

Frame, Footrest & Engine Guard
Decals - Models Ending in "US" Hustler X-ONE Parts Manual
Tue May 19 17:14:36 UTC 2020 3-5

Item Part No. Qty Name
1 601908 1 DECAL, SPARK ARRESTOR
2 603363 1 DECAL, ANSI COMPLIANCE
Decals - Models Ending in "US" Hustler X-ONE Parts Manual
Tue May 19 17:14:36 UTC 2020 3-5

Hydraulic System, Drive Belt, Clutch, Steering & Brake
Hydraulic System Hustler X-ONE Parts Manual
Tue May 19 17:14:37 UTC 2020 4-1

Item Part No. Qty Name
1 032763 1 CAP, BREATHER
2 032771 1 STRAINER
3 602896 1 RESERVOIR, HYDRO
4 056069 1 CS .375-16X0.63 HX G5 ZN
5 767954 6 FW 0.379X.82X.06 HD ZN
6 041707 4 NT .437-14HXG5
7 704742 8 FW 0.453X.81X.06 ZN
8 036244 2 CS .375-16X1.00 HX G5 ZN
9 601413X 1 FILTER ELEMENT
10 601571 1 VIBRATION MOUNT
11 054502 3 NT .375-16HXG5
12 602382 2 MOTOR, TF0240 PARKER
13 767962 8 FW .531 x 1.063 x .175
14 023317 8 NT .500-13UNTG8
15 602256 8 CS .500-13X2.500 SQ G5
16 705186 4 CS .437-14X1.375HXG5
17 787465 1 FTG, 90°-6MORB/-6BT
18 602992 1 HOSE, LEFT PUMP SUCTION
19 602993 1 RH PUMP SUCTION HOSE
20 602994 1 LH PUMP RETURN HOSE
21 602995 1 RH PUMP RETURN HOSE
22 784108 3 FTG, 45°-6MORB/-6BT
23 781526 4 FTG, 90°-10MORB/-8MORFS
24 781542 4 FTG, 90°-8MORB/-8MORFS
25 600881 1 FTG, STR-6MORB/-6FORB
26 603013 1 TUBE, RP-BM RT LOOP
27 603014 1 TUBE, RP-TM RT LOOP
28 603015 1 TUBE, LP-TM LT LOOP
29 603016 1 TUBE, RP-BM LT LOOP
30 781658 1 FTG, -8MORB/HEX PLUG
31 601134 1 PUMP, HYD 12CC W/ FAN
32 601133 1 PUMP, HYD 12CC W/ FAN
Hydraulic System Hustler X-ONE Parts Manual
Tue May 19 17:14:37 UTC 2020 4-1

Hydraulic System, Drive Belt, Clutch, Steering & Brake
Hydraulic Pump Service Parts Hustler X-ONE Parts Manual
Tue May 19 17:14:37 UTC 2020 4-2