HYBRID POWER BATT PACK JUPITER 7000 User manual

1Batt Pack Pro - User manual - English
BATT PACK JUPITER User Manual
Manufactured by:
hybridps.ca
288 Judson St #5
ON M8Z 5T6

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4 Batt Pack Pro - User manual - English

SHOCK HAZARD:
Possible shock or death if used improperly,
when damaged or used by untrained
personnel.
FLAMMABLE HAZARD:
Lithium ion batteries contain ammable
liquid electrolyte that may vent, ignite and
produce sparks when subjected to high
temperatures (> 150 °C (302 °F)), when
damaged or abused (e.g., mechanical
damage or electrical overcharge). Burning
cells can ignite other batteries in close
proximity.
Vapors or mists from a ruptured battery
may cause respiratory irritation.

6Batt Pack Jupiter - User manual - English
Manual
INDEX

Content Page
Introduction 08
Safety Information 10
Conguration 13
Operation 18
Troubleshoot 22
Warranty 24

8Batt Pack Jupiter - User manual - English
INTRODUCTION Section 1

9Batt Pack Jupiter - User manual - English
1.1. Product Description
Thank you for choosing this portable power supply from Hybrid Power Solutions (HPS).
We hope you enjoy and use the Batt Pack to its full potential.
Please unpack your Batt Pack Jupiter carefully and check the delivery for
completeness and obvious damage. In case of damage inform us immediately.
The Batt Pack Jupiter is delivered to you in a ready to use state with 30% energy (+/-
5%). However, please make sure you read through this user manual carefully. If you
have further questions regarding the Batt Pack, please contact HPS.
1.2. Contact Details
Hybrid Power Solutions Inc.
Customer Service/ Technical Support
288 Judson St Unit #5, Toronto, ON M8Z 5T6
Canada
Phone: [phone]
E-Mail: [email protected]
Website: hybridps.ca

SAFETY INFORMATION Section 2

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2.1. General Safety Instructions
Before operating the Batt Pack Jupiter, carefully read and fully understand the
instructions including all the cautions and safety notices shown on the second page
of this manual. Following all instructions for proper operation and troubleshooting will
reduce the risk of personal injury, death and/or property damage.
These instructions are not intended as a complete list of all details for operating and
troubleshooting, although reading and following them will aim to keep you safe. If you
have any questions or concerns about procedures or safety that are not covered by
these instructions, do not hesitate to contact HPS.
2.2. Operator Responsibility
Treat the Batt Pack Jupiter system with general care, by closing the output plugs and
input plugs and turning the system off when not in use.
If an unfamiliar sound or smell is noted to come from the unit, please turn off the unit
and notify HPS immediately. Leave in a well-ventilated area, away from ammable
sources.
WARNING: Do not put ngers and/or any other object into the units plugs.
Never open the unit case.
Do not expose to temperatures outside the range of -40°C to 50°C.
To minimize any adverse effects on battery performance it is recommended that the
system be kept at room temperature (25°C +/- 5°C). Low or elevated temperatures
can result in shortened cell life.
Keep out of reach of children.
GFCI WARNING: Although the Batt Pack Jupiter does have circuit interruption built
into the design, we highly recommend the use of a GFCI adapter in certain situations.
This adapter can be supplied by HPS or other reputable suppliers. We do not include
a GFCI as the Batt Pack may be used in various scenarios that either do, or do not
require this device. The following is a general outline from the National Electrical Code
(NEC). Please review the entire NEC documentation pertaining to this matter to help
with your decision-making process.

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Commercial GFCI Requirements (NEC 2014 Excerpt)
• All 125-volt, single-phase, 15- and 20-ampere receptacles installed in bathrooms,
kitchens, rooftops and outdoors, 6’ from a sink, indoor wet locations, locker rooms,
garages, service bays, and similar areas.
• All vending machines.
• All pool motors, spas, and pumps.
• All electric drinking fountains.
• Exceptions:
• In industrial laboratories, receptacles used to supply equipment where removal
of power would introduce a greater hazard shall be permitted to be installed
without GFCI protection.
• For receptacles located in patient bed locations of general care or critical care
areas of health care facilities other than those covered under 210.8( B)( 1), GFCI
protection shall not be required.
• Receptacles that are not readily accessible and are supplied by a branch circuit
dedicated to electric snow-melting, deicing, or pipeline and vessel heating
equipment shall be permitted to be installed in accordance with 426.28 or
427.22, as applicable.
• In industrial establishments only, where the conditions of maintenance and
supervision ensure that only qualied personnel are involved, an assured
equipment grounding conductor program as specied in 590.6( B)( 2) shall
be permitted for only those receptacle outlets used to supply equipment that
would create a greater hazard if power is interrupted or having a design that is
not compatible with GFCI protection.
2.3. Condition of Use
If system is in abnormal physical condition, do not use.
Critical Errors
If power button is pushed ON and the unit does not turn ON, please plug in to grid
power and allow to recharge for a minimum of 10h. If the unit does not turn ON, please
contact HPS technical support for further assistance.
If internal components are heard/ believed to be loose inside/ rattling, please call HPS
technical support.

CONFIGURATION Section 3

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3.1. Overview
The Batt Pack Jupiter is an industrial, high performance, weather resistant lithium ion
battery pack that is designed to be safe and easy to operate.
Designed to deliver the full potential of batteries by delivering 7,000W of power. With
an average life cycle of 5 to +10 years (depending on usage).
3.2. TechnicalSpecicationsoftheBattPackJupiter
Battery Specications
Nominal Battery Voltage 25.2VDC
Minimum Battery Voltage 20VDC
Maximum Voltage 29.2VDC
Total Energy 7.88 kWh
Usable Energy 7.5 kWh
Charge Time ~6.25h
Cycles (80% DOD at 1C) 3,000
Output Specications
Continuous Power Output 7,000VA
Maximum Power Output (3min) 9,000VA
Maximum Peak Power (0.2sec) 12,000VA
AC Waveform Pure Sine Wave
Output Voltage(s) 120VAC and 240VAC
120VAC Output Plugs 5-20R (Max 20A)
240VAC Output Plug L14-30R (Max 30A)
Input Specications
Input Voltage 120VAC (60hz)
Input Power 1,400W
Input Plug 5-15P
Physical Specications
Dimensions 91.4cm x 68.5cm x 58.4cm [36in x 27in x 23in]
Weight 127 kg [280 lbs]
IP Rating 54
Storage Temperature -30 °C to +70 °C (-22 °F to 70 °F)
Operating Temperature -20 °C to + 45 °C (-4 °F to 113 °F)
Charging Temperature* 0 °C to + 40 °C (32 °F to 104 °F)
Wheel Diameter 10” (254 mm)
Wheel Qty 2
Minimum Ground Clearance 4” (100 mm)
*Optional cold weather package available at additional charge. Allows for charging at -20 °C to + 45 °C (-4
°F to 113 °F).

15Batt Pack Jupiter - User manual - English
3.2. Power Restrictions
The Jupiter unit can output 7000VA continuous and a maximum of 12000VA for 0.2
seconds through its three outputs (one 240VAC and two 120VAC). The 240VAC plug
can output 7000VA Continuous (240VAC being used solely), while the 120VAC plugs
can output 3500VA each (when only the 120VAC plugs in use). The maximum output
per 120VAC plug should be limited to 20A continuous based on plug rating. In the
case that the 240VAC plug and one 120VAC plug is being used, the continuous power
available to the 120VAC plug can be calculated using the following equation:
In the case that this power draw is exceeded, the unit will beep stating that it is
overloaded (above 3500VA). The unit will still operate but for only for a limited period.
In the case that all three plugs are used the combined total output should be 7000VA
and the unit will beep if the combined total exceeds 7000VA.
P240VAC P120VAC 3,500V A
2+≤

16 Batt Pack Jupiter - User manual - English
Appearance may deviate slightly due to ongoing innovation.
70.5cm
[27.75in]
100.5cm
[39.57in]
3.3. Batt Pack Jupiter General Dimensions

17Batt Pack Jupiter - User manual - English
Appearance may deviate slightly due to ongoing innovation.
70.35cm
[27.70in]

OPERATION Section 4

19Batt Pack Jupiter - User manual - English
4.1. General Operation
The plug cover should always be used to protect the plug from corrosion and other
environmental factors.
The system should always be left in the OFF position when not in use. In the
ON position, very little power is consumed but will slowly deplete the battery. HPS
recommends always turning off the Batt Pack when not in use.
When using the system in cold temperatures (below 0°C), discharge power may be
limited and run time can be affected by up to 40%. The product will naturally warm
itself with usage and improve capabilities. For maximum capacity and performance,
ensure the Batt Pack is stored at room temperature (25°C) then brought out into
colder climates. A cold weather package can be purchased when ordering and is
recommended when charging and discharging in sustained temperatures lower
than -5°C.
The Batt Pack will not allow a discharge to occur after being fully depleted until the
system has been charged to passed 10%.
Master disconnect switch - A master disconnect switch is installed on the Batt Pack
series to further protect the integrity of the battery while in storage.
When in use, the master disconnect switch should be turned ON and left ON.
The master disconnect switch should be in OFF position when the unit is stored
inactive for extended periods of time.
The battery should always be stored fully charged with the master disconnect switch
in the “off” position.
The unit should be charged at a minimum interval of 3 months. Please note that the
gauge will not show any reduction in energy level, even though a minor discharge did
occur.
A battery stored fully discharged may permanently damage the product.
WARNING: Do not plug in tools requiring in excess of 20A into the 120VAC plug and
30A for the 240VAC plug. This can cause; damage, shock, injury and/or death. Please
use caution when operating tools in wet conditions as this may lead to electrical
shock, injury and/or death. HPS is not responsible for damaged or faulty equipment
that has been plugged into the Batt Pack Jupiter and has caused an incident.
Using the Batt Pack as a UPS (uninterpretable power source): Always ensure the
power button is left in the ON position and the charging port is connected to a
main power source (15A circuit minimum). Plug all loads into the output port. This
will ensure that if the power from the mains is interrupted, your devices will not be
affected. Note that this does use the equivalent of 5-20 battery cycles per month.
WARNING: Always use appropriately sized extension cords and power bars that
meet the requirements of your specic application.

20 Batt Pack Jupiter - User manual - English
4.2. BreakinPeriod
WARNING: Although the battery system is delivered balanced, below advertised
performance may be present during the rst 5 cycles (charge and discharge). As the
cells in the battery module equalize to within +/- 0.01V. This is completely normal and
is the nature of Lithium ion batteries. Use the unit as normal but do acknowledge this
break in period.
Ideally during this break in period, HPS recommends the unit be charged to 100%,
then left on the charger for +2 hours afterwards. This will give the cells a chance
to balance in order to achieve optimal performance. We also recommend not
to discharge past 25%. This recommended break in habit is to insure optimal
performance as quickly as possible.
Not following this break in recommendation will not damage the system but may
lead to the gauge back-light turning off (indicating an error). As the system will
acknowledge the imbalance. It may also delay achieving peak performance.
4.2. Recharging Guide and Storage
Charge using a regular single ended extension cord rated for 15A minimum. Always
charge the unit on a dedicated electrical circuit. HPS recommends a minimum
12AWG extension cord. Do not use adapters for charging purposes and do not run the
extension cord off a power bar.
After the break in period concludes, charge and discharge as desired.
Charge Batt Pack within 72 hours of complete discharge with power button off.
If the master disconnect switch is always left ON, charge a minimum of once a
month in order to ensure the energy level does not fall to damaging levels.
It is safe to leave the Batt Pack plugged into the charger for extended periods of
times as long as the power button has been turned OFF.
The battery can be charged with the power button either ON or OFF. We recommend
keeping the system in the OFF position when not being discharged, as an energy
saving practice.
4.4. Transporting and Shipping
If shipping units is required, please ensure to list the Batt Pack with your shipper as a
hazardous goods and follow all required precautions and regulations. The Batt Pack
is a UN38.3 certied, class UN3481 (lithium ion battery in equipment). It is the shipper’s
responsibility to ensure all paperwork and required packaging is in order. HPS can
help guide you through the process.