Hydacelectronic Cmu 1000 User manual

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

Condition Monitoring Unit

CMU 1000

User manual

(Translation of original manual)

Condition Monitoring Unit CMU 1000 Page 2

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

Condition Monitoring Unit CMU 1000 Page 3

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

Table of Contents

1General............................................................................................................................................ 9

1.1Previous Knowledge.............................................................................................................. 9

1.2Structure of the Manual........................................................................................................ 9

1.3Copyright Protection........................................................................................................... 10

1.4Note on Warranty................................................................................................................ 10

1.5Declaration of Conformity ....................................................................................... 10

2Safety............................................................................................................................................. 11

2.1General Safety Precautions ................................................................................................11

2.2Proper/Designated Use........................................................................................................ 12

2.3System Configuration.......................................................................................................... 12

3Setup and Function...................................................................................................................... 13

3.1Hardware Setup................................................................................................................... 13

3.2Control Elements/Connections........................................................................................... 13

3.3Terminal Allocations........................................................................................................... 14

3.4Examples of Connections.................................................................................................... 20

3.4.1SMART sensors ............................................................................................................ 20

3.4.2Standard HSI Sensors.................................................................................................... 21

3.4.3Standard Analog Sensors............................................................................................... 21

3.4.4SMART Sensors and Standard Analog Sensors............................................................ 21

3.4.5GSM Module CSI-F-10................................................................................................ 22

4Installation and Initial Operation................................................................................................ 23

4.1Installation Guidelines........................................................................................................ 23

4.2Control Element on the Device........................................................................................... 24

4.3Power Supply Connection................................................................................................... 24

4.4Behavior when Switching On/Restart ............................................................................... 25

4.4.1No CM Program Available in the Device ..................................................................... 25

4.4.2CM Program Available in the Device ........................................................................... 25

5Basic Settings/Menu Structure .................................................................................................... 27

5.1Configuration on the Device............................................................................................... 27

5.1.1Menu Structure for Operation on the Device ................................................................ 27

5.1.2Key Functions during Operation on the Device............................................................ 28

5.2Configuration Using CMWIN PC Software ..................................................................... 29

5.2.1Direct Connection.......................................................................................................... 29

5.2.2Direct Connection via HSI Bus..................................................................................... 33

5.2.2.1Device Connection via CSI-B-2 Interface Module ................................................... 33

5.2.2.2Connection Setup via CSI-B-2 Interface Module...................................................... 34

5.2.2.3Device Connection without CSI-B-2 Interface Module............................................ 36

5.2.2.4Connection Setup without CSI-B-2 Interface Module.............................................. 36

5.2.3Modem Connection....................................................................................................... 41

5.2.3.1Device Connection/Pin Connections......................................................................... 41

Condition Monitoring Unit CMU 1000 Page 4

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

5.2.3.2Establishing Connection with GSM Radio Module CSI-F-10.................................. 42

5.2.3.3Connection Setup with CMU 1000 using GSM Mobile Network............................. 46

5.2.4TCP Connection............................................................................................................ 49

5.2.4.1Device Connection .................................................................................................... 49

5.2.4.2Connection Setup ...................................................................................................... 49

5.2.5Actions........................................................................................................................... 52

5.2.5.1Display Device Status................................................................................................ 52

5.2.5.2Display Device Information...................................................................................... 53

5.2.5.3Sensor Values............................................................................................................ 53

5.2.5.4Managing Recordings................................................................................................ 54

5.2.5.5Setup.......................................................................................................................... 54

5.2.5.6Managing Configurations.......................................................................................... 59

5.2.5.7Set bus address .......................................................................................................... 62

5.2.5.8Managing Sensor Constellations............................................................................... 63

5.2.5.9Display Input Values................................................................................................. 64

5.2.6Extras............................................................................................................................. 65

5.2.6.1Update Firmware....................................................................................................... 65

5.2.6.2Set Password Protection............................................................................................ 68

5.2.6.3Change Password ...................................................................................................... 69

5.2.6.4Removing Password Protection................................................................................. 69

5.2.6.5Send Commands........................................................................................................ 69

6CM Editor..................................................................................................................................... 70

6.1Menu Bar.............................................................................................................................. 71

6.1.1File................................................................................................................................. 71

6.1.2CM Program.................................................................................................................. 72

6.1.3Grouping........................................................................................................................ 76

6.1.4Device............................................................................................................................ 76

6.1.5Sensor Constellation...................................................................................................... 77

6.1.6Sensor Configuration..................................................................................................... 79

6.1.7Extras............................................................................................................................. 81

6.2Window Divisions................................................................................................................ 82

6.2.1"Function Properties" Window...................................................................................... 82

6.2.2"Function List" Window................................................................................................ 82

6.2.3"Linked Functions" Window......................................................................................... 82

6.2.4"Functions" Window..................................................................................................... 82

7CM Program Functions............................................................................................................... 83

7.1General Information Concerning Functions..................................................................... 83

7.1.1Inputs / Outputs............................................................................................................. 83

7.1.1.1Numerical Values...................................................................................................... 83

7.1.1.2Boolean Values.......................................................................................................... 83

7.1.2Parameters ..................................................................................................................... 84

7.1.2.1Numerical Parameters................................................................................................ 84

7.1.2.2Whole Number .......................................................................................................... 84

7.1.2.3Entry List................................................................................................................... 84

7.1.2.4Boolean Parameters................................................................................................... 84

7.1.2.5Character String......................................................................................................... 84

7.1.2.6Values Table.............................................................................................................. 84

7.1.2.7Time........................................................................................................................... 84

7.2Data Sources ........................................................................................................................ 85

7.2.1Numerical Constant....................................................................................................... 85

7.2.2Measured Value............................................................................................................. 85

Condition Monitoring Unit CMU 1000 Page 5

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

7.2.3Digital Input .................................................................................................................. 85

7.2.4Numerical Entry ............................................................................................................ 86

7.2.5Boolean Entry................................................................................................................ 86

7.2.6Time Sensor................................................................................................................... 87

7.2.7Clock Timer................................................................................................................... 87

7.2.8Error Event.................................................................................................................... 88

7.2.9Boolean Constants......................................................................................................... 88

7.2.10State-bit ......................................................................................................................... 88

7.2.11Sequence........................................................................................................................ 89

7.2.12Transition (in the field "Result values / Actions") ........................................................ 89

7.3Numerical Calculations....................................................................................................... 90

7.3.1Addition......................................................................................................................... 90

7.3.2Subtraction..................................................................................................................... 90

7.3.3Multiplication................................................................................................................ 90

7.3.4Division......................................................................................................................... 90

7.3.5Division Remainder....................................................................................................... 91

7.3.6Absolute Value.............................................................................................................. 91

7.3.7Change of Algebraic Sign ............................................................................................. 91

7.3.8Rounding....................................................................................................................... 91

7.3.9Raising to a Higher Power............................................................................................. 92

7.3.10Square Root................................................................................................................... 92

7.3.11Power at Base e ............................................................................................................. 92

7.3.12Natural Logarithm......................................................................................................... 92

7.3.13Decade Logarithm......................................................................................................... 93

7.3.14Integral........................................................................................................................... 93

7.3.15Differential Quotient ..................................................................................................... 94

7.4Numerical Operations......................................................................................................... 95

7.4.1Minimum....................................................................................................................... 95

7.4.2Maximum ...................................................................................................................... 95

7.4.3Limit.............................................................................................................................. 95

7.4.4If - Then - Else............................................................................................................... 95

7.4.5Median Value................................................................................................................ 96

7.4.6Extended Average ......................................................................................................... 96

7.4.7Note Value..................................................................................................................... 96

7.4.8Note Minimum .............................................................................................................. 97

7.4.9Note Maximum.............................................................................................................. 97

7.4.10Tabular Value................................................................................................................ 98

7.4.11Tabular Index ................................................................................................................ 98

7.4.12Characteristic Curve...................................................................................................... 99

7.4.13Slope.............................................................................................................................. 99

7.5Counting Functions........................................................................................................... 100

7.5.1Count Pulses................................................................................................................ 100

7.5.2Stop Clock................................................................................................................... 100

7.6Numerical Conditions ....................................................................................................... 101

7.6.1Equals.......................................................................................................................... 101

7.6.2Does not Equal ............................................................................................................ 101

7.6.3Greater than................................................................................................................. 102

7.6.4Greater than or Equal to .............................................................................................. 102

7.6.5Less than...................................................................................................................... 102

7.6.6Less than or Equal to................................................................................................... 103

7.6.7Within.......................................................................................................................... 103

7.6.8Outside......................................................................................................................... 103

Condition Monitoring Unit CMU 1000 Page 6

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

7.7Boolean Links .................................................................................................................... 104

7.7.1Not............................................................................................................................... 104

7.7.2And.............................................................................................................................. 104

7.7.3Not - And..................................................................................................................... 104

7.7.4Or................................................................................................................................. 105

7.7.5Not - Or ....................................................................................................................... 105

7.7.6Exclusive Or................................................................................................................ 106

7.7.7Not Exclusive Or......................................................................................................... 106

7.8Other Boolean Operations................................................................................................ 107

7.8.1Note Value................................................................................................................... 107

7.8.2Switching Delay .......................................................................................................... 107

7.8.3T - Flipflop .................................................................................................................. 108

7.8.4Mono Flop................................................................................................................... 108

7.8.5RS - Flipflop................................................................................................................ 109

7.8.6Pulse Generation.......................................................................................................... 109

7.9Result Values...................................................................................................................... 110

7.9.1Numerical Output Value.............................................................................................. 110

7.9.2Boolean Output Value................................................................................................. 111

7.10Actions................................................................................................................................ 112

7.10.1Setting Switching Output ............................................................................................ 112

7.10.2Setting Analog Outputs............................................................................................... 112

7.10.3Display Message.......................................................................................................... 113

7.10.4Switch on LED............................................................................................................ 113

7.10.5Compiling a Log Entry................................................................................................ 114

7.10.6Compiling Quick Log Entries ..................................................................................... 114

7.10.7Start new log................................................................................................................ 114

7.10.8Transition (see Chap. 7.2.12) ...................................................................................... 114

7.10.9Send SMS.................................................................................................................... 115

7.11Other................................................................................................................................... 115

7.11.1Comment ..................................................................................................................... 115

8Error Messages CM Program Compilation............................................................................... 116

8.1Overriding Error Messages.............................................................................................. 117

8.1.1Function not Available in this Mode........................................................................... 117

8.2Error Messages with Data Sources.................................................................................. 117

8.2.1Invalid Channel Setting............................................................................................... 117

8.2.2Duplicate Channel Name............................................................................................. 117

8.2.3Invalid Digital Input.................................................................................................... 117

8.2.4Duplicate Digital Input................................................................................................ 117

8.2.5Too many Boolean Input Fields.................................................................................. 117

8.2.6No Inscription with Boolean Input.............................................................................. 117

8.2.7Duplicate Inscription with Boolean Inputs.................................................................. 117

8.2.8Too Many Numerical Input Values............................................................................. 117

8.2.9No Inscription with Numerical Input .......................................................................... 118

8.2.10Duplicate Inscription with Numerical Input................................................................ 118

8.2.11Duplicate Error Source................................................................................................ 118

8.3Error Messages with Operations/Conditions.................................................................. 118

8.3.1Upper and Lower Measured Value Limits too Close to one another.......................... 118

8.3.2Measured Value Limits Outside the Range of -30000 to 30000................................. 118

8.3.3Lower Measured Value Limit Greater than Upper Measurement Value Limit........... 118

8.4Error Messages with Result Values/Actions ................................................................... 118

Condition Monitoring Unit CMU 1000 Page 7

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

8.4.1Invalid Output LED Selected ...................................................................................... 118

8.4.2Duplicate Usage of Output LED ................................................................................. 118

8.4.3Invalid Digital Output ................................................................................................. 119

8.4.4Duplicate Digital Ouput .............................................................................................. 119

8.4.5Invalid Analog Output................................................................................................. 119

8.4.6Duplicate Analog Output............................................................................................. 119

8.4.7Too Many Boolean Output Fields............................................................................... 119

8.4.8Duplicate Boolean Output Field.................................................................................. 119

8.4.9The Bit Number Must Be a Figure between 0 and 14................................................. 119

8.4.10Too Many Numerical Output Fields............................................................................ 119

8.4.11Duplicate Numerical Output Field .............................................................................. 119

8.4.12Message and Telephone Number too Long................................................................. 120

9Technical Data ........................................................................................................................... 121

9.1Power Supply..................................................................................................................... 121

9.2Connecting Sensors ........................................................................................................... 121

9.3Analog Inputs..................................................................................................................... 121

9.4Digital Inputs ..................................................................................................................... 121

9.5Measurement Channels..................................................................................................... 122

9.6Analog Outputs.................................................................................................................. 122

9.7Digital Outputs .................................................................................................................. 122

9.8Calculation Unit................................................................................................................. 122

9.9Interfaces............................................................................................................................ 122

9.9.1Keyboard..................................................................................................................... 122

9.9.2View ............................................................................................................................ 122

9.9.3USB Mass Storage Device .......................................................................................... 122

9.9.4Ethernet ....................................................................................................................... 123

9.9.5Serial Interface 0 (UART 0)........................................................................................ 123

9.9.6HSI Master .................................................................................................................. 123

9.9.7USB Device................................................................................................................. 123

9.10Cycle Time.......................................................................................................................... 123

9.11Operating and Ambient Conditions................................................................................. 123

9.12Dimensions and Weight:................................................................................................... 123

9.13Technical Standards.......................................................................................................... 123

9.14Scope of Delivery............................................................................................................... 124

9.15Maintenance and cleaning................................................................................................ 124

9.16Recycling and Disposal ..................................................................................................... 124

10Ordering Details ..................................................................................................................... 124

11Accessories.............................................................................................................................. 125

Condition Monitoring Unit CMU 1000 Page 8

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

Preface

We have compiled the most important instructions for the operation and

maintenance of our product for you, its user, in this documentation.

It will acquaint you with the product and assist you in using it as intended in

an optimal manner.

Keep it in the vicinity of the product so it is always available.

Note that the information on the unit's engineering contained in the

documentation was that available at the time of publication. There may be

deviations in technical details, figures, and dimensions as a result.

If you discover errors while reading the documentation or have additional

suggestions or notes, contact us at:

HYDAC ELECTRONIC GMBH

Technical Documentation

Hauptstraße 27

66128 Saarbrücken

-Germany-

Tel: +49(0)6897 / 509-01

Fax: +49(0)6897 / 509-1726

Email: [email protected]

The editorial board would welcome your contributions.

„Putting experience into practice“

Condition Monitoring Unit CMU 1000 Page 9

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

1 General

This manual is a constituent part of the device. It contains texts and graphics

concerning the correct handling of the product and must be read before installation,

assembly and the operation of the device.

The manual offers information concerning the safe operation of as well as the

installation and programming of the Condition Monitoring Unit CMU 1000. It addresses

engineers, programmers, installers and maintenance personnel with general

knowledge of the automation technology involved.

Using this manual in the recommended manner will ensure that the goal of effective

and operationally safe utilisation of the CMU 1000 is achieved without delay. We are

providing you at this juncture with an overview of the following items:

What previous knowledge must one have in order to be able to progam the CMU

1000?

How is this manual structured?

How does one find one's way around in this manual?

What information is to be found in this manual?

1.1 Previous Knowledge

No special previous knowledge is required for programming the CMU 1000.

It is however to your advantage to have general knowledge in the area of automation

technology or memory-programmable controllers, knowledge of control technology or

SPS programming knowledge, and having them will shorten the familiarization period.

1.2 Structure of the Manual

We have integrated a variety of different Help functions for the purpose of making the

utilization of this manual somewhat easier. Please consult the Table of Contents to find

your way to a specific subject. A brief overview is provided at the beginning of each

Chapter listing the contents of that particular Chapter.

Selective Reading

You will find notes in the side margins that make it easier to find particular sections.

Pictograms and markings also appear, the significance of which will be explained

below.

Furthermore, this manual also contains instructions regarding personal safety and the

avoidance of property damage that must be observed. The instructions are highlighted

by a Warning symbol and displayed as follows, depending on the seriousness of the

hazard:

Condition Monitoring Unit CMU 1000 Page 10

V03 R21 - 2020/07/09 HYDAC ELECTRONIC GMBH Mat.-No.: 669749

Danger!

means that death, severe bodily injury or considerable property damage will occur if the

respective precautionary measures are not implemented.

Warning!

means that death, severe bodily injury or considerable property damage could occur if

the respective precautionary measures are not implemented.

Caution!

means that some non-severe bodily injury or property damage could occur if the

respective precautionary measures are not implemented.

Attention!

means that an unwanted event or condition could occur if the respective instruction is

not followed.

Note!

means an important piece of information about the product, its handling or a part of the

documentation to which particular attention should be paid.

In the event that several hazard levels occur simultaneously, it is always the warning

notice announcing with the respectively highest level present that will be used. If the

warning triangle appears in the warning notice to warn against possible personal injury,

then the same warning notice may also contain a warning against possible property

damage.

1.3 Copyright Protection

The dissemination and/or reproduction of this document, as well as the exploitation and

communication of its content, is not permitted until specifically authorized. Violations of

1.4 Note on Warranty

This manual was compiled with the greatest possible care. Nevertheless, errors or

deviations cannot be excluded, for which reason we assume no responsibility for the

complete accuracy of the content.

In view of the fact that, despite intensive endeavors, errors can never be completely

avoided, we are thankful at all times for tips and suggestions for improvement.

1.5 Declaration of Conformity

This product is labelled with the CE Marking and thus is in compliance with currently

valid German marketing authorization regulations and European standards.

This ensures that applicable guidelines for electromagnetic compatibility and the safety

provisions stipulated in the Low Voltage Directive are complied with.

This product is in compliance with the regulations contained in the following European

guidelines: EN 61000-6-1 / 2 / 3 / 4

Table of contents

Popular Microphone manuals by other brands

Betzold

Betzold 760932 operating instructions

Shure

Shure A88SM user guide

JTS

JTS UF-10TH/12 instruction manual

Shure

Shure BETA 58A User giude

Shure

Shure SM7 user guide

Sony

Sony ECM-Z200 Service manual

Electro-Voice

Electro-Voice 652 engineering data

mantona

mantona 21150 instruction manual

Loewe

Loewe We. SEE 55 user manual

IK Multimedia

IK Multimedia iRig Stream MIC PRO user manual

DAPAudio

DAPAudio RM-101 user manual

AKG

AKG CHM 21 User instructions

Sennheiser

Sennheiser evolution wireless series EM 100 instruction manual

Sony

Sony C-48 operating instructions

GIGAMEDIA

GIGAMEDIA GGM PAMICUHFG user manual

Shure

Shure WH30TQG user guide

auna PRO

auna PRO MIC-900 manual

Shure

Shure MV51 manual

HYDACELECTRONIC CMU 1000 User manual

Popular Microphone manuals by other brands