Hydro systems Dosmatic SUPERDOS 15TF User manual

®
Certied ISO 9001:2008 QMS for the Dosmatic Brand
Dosmatic
®
Operating Manual•Mode D'Emploi
Bediehnungs Handbuch •Manual De Operación
Manual de instruções
Fluid Flow Range:
Débit d'eau:
Durchussmenge:
Caudal de trabajo:
Vazão Operativa:
0.04 gpm to 15 gpm
0,15 l/mn to 57 l/mn
Injection Range
Dosage:
Dosierung:
Dosicación:
Injeção Gama:
0.025% to 5%
1:4000 to 1:20
Operating Pressure:
Pression:
Druck:
Presión operativa:
Pressão operativa:
3 to 60 psi
0,21 to 4,1 bar
*Specications vary by model.
*Les données techniques varient
selon les modèles.
* Technische Daten sind je nach
Modell unterschiedlich.
* Características técnicas varían
según modelo.
* Características técnicas variam
conforme o modelo.
Model 0.3%
Model 2.5%
Model 2.5 % WSP
Model 5%

English: 2
Quick Start Up
Démarrage Rapide
Schnell Antrieb
A
A
2
51
Puesta en marcha rápida
Inicialização rápida
Part # 013824 Rev. G
↓

English
English: 3
English.....................................................3-18
Français................................................19-28
Deutsch.................................................29-38
Español.................................................39-48
Português.............................................49-58
Dosmatic
®
Dosmatic USA
1230 Crowley Circle
Carrollton, TX USA 75006
Tel: [phone]
Fax: [phone]
Email:[email protected]
www.dosmatic.com
Dosmatic Europe
20 Route de Taillefer
33450 Montussan
(Bordeaux) France
Tel: [phone]
Fax: [phone]
Email:[e-mail]
Dosmatic Asia Co., Ltd.
861/8 T.I.T. Tower Rm. 1703
Satupradit Rd.
Bangkok, Thailand 10120
Tel: [phone]
Fax: [phone]
Email:[email protected]
Dosmatic Latin America
Loria 398, 4º Piso Of. 16
Lomas de Zamora
CP B1832 IXH
Provincia de Buenos Aires, Argentina
Tel: [phone]
Fax: [phone]
Email: [email protected]
Dosmatic Japan - Hytem
2-10 Techno Plaza
Kakamigahara City, 504 Japan
Tel: [phone]
Fax: [phone]
Email:[e-mail]
Dosmatic Australia~New Zealand
P.O. Box 9074
Wyoming, NSW 2250 Australia
Tel: [phone]
Fax: [phone]
Email:doug.ro[email protected]
Dosmatic Brazil - Plaznova
Plasnova Louveira Ind. e Com.Ltda
Estrada Francisco Pagotto 50
Bairro Capivari
Louveira-SP, Brazil 13290--000 BR
Tel: [phone]
Fax: [phone]
Email: plasnov[email protected]
Dosmatic Ofces:
Dosmatic Franchise Ofces:

English: 4
Installed directly in the uid supply line, the injector operates without electricity, using uid (water)
pressure as the power source. The uid drives the injector, which pulls the required percentage of
concentrate directly from the chemical solution container. Inside the Dosmatic patented mixing
chamber, the concentrate is mixed with the uid, and the uid pressure forces the mixed solution
downstream. The amount of concentrate will be directly proportional to the volume of uid entering
the injector, regardless of variations in ow or pressure.
Fluid ow drives
motor piston.
Chemical does not
come in contact
with the motor.
Chemical is mixed
in the patented
mixing chamber.
Blended solution
Intake from chemical
container
Operating Principle
Accurate and Reliable
→
→
→
→
→
*MiniDos model shown, example only.
SuperDos 15TF is not equipped with
on/off lever.

English
English: 5
This document does not form a contractual engagement on the part of Dosmatic and is for
information only. Dosmatic reserves the right to alter product specications or appearance without prior notice.
For Your Records
The serial number of your Dosmatic injector is located on the
injector body. Please record this number in the space below
and reference it when calling your distributor or Dosmatic for
information, parts and service.
Serial #..............................................................................
Date Purchased ................................................................
Important:
for product registration
visit our website
www.dosmatic.com
to ll out product
registration form!
Please read this manual carefully before putting the Dosmatic injector into operation.
This booklet has the information you will need for the use and care of your new Dosmatic injector.
If you have any further questions about your injector, the warranty, routine maintenance or proper
usage, please contact your nearest distributor or Dosmatic customer service.
These models are designed to inject liquid concentrate or soluble powder that are recommended
and approved for injection into uid systems.
lt is the responsibility of the operator to determine the correct dosage settings of the unit using the
chemical manufacturers’ recommendation for dispensing their product, and to assure that proper
dosage is being maintained.
Maintenance and Warranty
Dosmatic offers a three year limited warranty from the original date of purchase for manufacturing
or materials defects only. With proper use and care, your injector should provide you long-term
performance. Please review the complete warranty information on page 18.
English
Contents
Operating Principle ........................................................................................................ 4
Package Contents ..........................................................................................................6
Specications ................................................................................................................6
Safety Precautions ......................................................................................................... 7
Warranty Compliance ..................................................................................................... 7
General Tips ..................................................................................................................7
Operations .....................................................................................................................8
Suggested Tank Feed ....................................................................................................8
Installation Diagram ......................................................................................................8
Installation and Start-up ................................................................................................ 9
Suggested Installation Diagram .....................................................................................9
Maintenance ...............................................................................................................10
Remote Injecting ..........................................................................................................10
Routine Maintenance Instructions ................................................................................ 11
Troubleshooting ...........................................................................................................12
Injector Repair Parts ...................................................................................................13
Lower end injector & wear parts kits 0.3%: ..................................................................14
Lower end injector & wear parts kits 2.5%: ..................................................................15
Lower end injector & wear parts kits 2.5% WSP: .......................................................... 16
Lower end injector & wear parts kits 5%: ..................................................................... 17
Warranty ......................................................................................................................18

English: 6
Specications
Package Contents
194022
2.5% WSP
56 194006
57 194016
194017
58
14
on the 2.5% & 5%
212005V (brown)
44
2.5%
010044
194309
5%
25
0.3% 010025
2.5% 010025
5% 011025
27 5% 011018
0.3% 003067
2.5% 011017
44
212005VH (black)
17
51
0.3%
011803
44
95 195950
Injector (not shown) Mounting Bracket
Dosage Piston Mounting Nuts and Bolts
O-ring Filter
Manual (not shown) Suction Tube
Lower End Wrench (0.3% only)
The injector is packaged
with the following items:
SuperDos 15 gpm (60 max. psi)
Model 0.3% 0.025% - 0.3% (1:4000 -1:333)
Model 2.5% 0.2% - 2.5% (1:500 -1:40)
Model 5% 0.4% - 5% (1:250 -1:20)
Flow Rate: 0.04 - 15 gpm (0,15 - 57 l/mn)
Operating Pressure: 3 - 60 psi (0,21 - 4,1 bar)
Pipe Coupling: 1” NPT/BSP
Housing Proprietary Engineered
Composite Material
Dosing Accuracy +/- 10% of ratio
Repeatability +/- 3% of ratio
Pressure Loss Available upon request
Maximum Temp. 100ºF (38ºC)
Minimum Temp. 34ºF (1ºC)
Maximum vertical suction
of concentrate
13 Feet (3.6 Meter)
Maximum horizontal
suction of concentrate
49 Feet (15 Meter)
Self-Priming Yes
Seal Material Available:
*Contact your representative for
specic chemical information
Aas
Viton
EPDM
Kalrez
Teon Coated
Maximum Viscosity 1,500 cP (Ex. Honey)
Recommended
Accessories
140 mesh (104 micron)
lter, check valve, pressure
regulator, ow restrictor.
Certied ISO 9001:2008 QMS
for the Dosmatic Brand
Model NPT BSP
0.3% 113227R 113727R
2.5% 113202 113702
2.5% WSP 113202WSP 113702WSP
5% 113203 113703

English
English: 7
Remove Red Caps Prior to Installation
Your injector is 100% factory tested before delivery and
may contain a small amount of water. The three red
plastic caps are tted after testing to ensure cleanliness
of the injector.
Before Applying Aggressive Chemicals
Please consult your distributor, chemical manufacturer
or contact Dosmatic's customer service to conrm
compatibility with your injector.
Label all Fluid Lines, Valves and Connections
If the solution that is being injected is not suitable for
drinking, all uid lines should be labeled:
Warning not for human consumption!
Monitor Outlet Flow
It is the user's responsibility to monitor the output of
chemical injected.
A Filter is Recommended and Required
Install a lter of 140 mesh (104 micron) or ner
depending on your uid quality to prolong the working
life of the injector and for the warranty to be valid. A
lter is imperative since most uid contains impurities or
particles, especially if the uid source comes from a well,
pond or lake.
General Tips
For A Long Service Life
Start with clean uid by using an inline lter to reduce
impurities. Keep the solution container covered and
clean. Keep the suction tube lter 2" (5 cm) from
the bottom of the container. Perform maintenance
procedures as recommended (see Maintenance page 10).
Liquid Concentrate, Soluble Product, Soluble and
Wettable Powder use
Ensure that the chemical, when mixing with water, is
thoroughly mixed and or completely dissolved before using
injector. For soluble and wettable powder injection, it is
recommended to use a Dosmatic WSP injector or install
a WSPL lower end conversion kit to an existing Dosmatic
dosage piston model injector.
Please read this instruction manual thoroughly.
Following the procedures, will increase the life of your injector.
Warning, Please read precautions thoroughly before operation. Must meet all applicable
local codes and regulations.
Avoid a Potentially Hazardous Chemical Accident
Select a safe location. Chemical container should be
kept away from children and/or high usage areas and
the location must also not be susceptible to freezing
temperatures.
Avoid Solution Contamination
Use only clean FILTERED uid. Do not allow contaminants
to enter the solution container. They can be pumped into
the uid line and may cause the spread of disease. Dirt,
debris and other contaminants in the solution container
may cause excessive wear to the unit.
Fluid Temperature
Min: 34°F (1°C) Max: 100°F (38°C)
Maximum Fluid Pressure
0.3%, 2.5%, 5% - 60 psi (4,1 bar)
Install a pressure regulator and/or pressure relief valve to
ensure operating pressure does not exceed the maximum
specication.
Before Removing An Injector From The System
Release uid pressure. While the system is in operation, turn
off the incoming uid valve. Leave the out going valve open
this will relieve the pressure at the injector and all parts of
the system after the injector. Injector is now safe to remove.
Safety Precautions
Warranty Compliance
Keep From Extreme Temperature
Protect the injector from freezing temperatures or excessive
heat.
Rinse Injector After Each Use
Additive allowed to remain in injector can dry out, foul
or damage the lower end at the next start-up (see
Maintenance page 10).
Injector Not in Use for an Extended Period
If the injector has not been stored properly deposits may have
dried onto the motor (see Maintenance page 10). Before
operation, soak entire unit into room temperature water
approx. 72°F (22°C) for an eight hour period.
!

English: 8
50mm
2” Recommended
10 Feet/3 Meters
Minimum Water Level
Solution Filter
Outlet Valve
(Recommended)
Inlet Filter
(Recommended)
Inlet Valve
(Recommended)
Bypass Valve
(Recommended)
Suction Tube
Covered Container
Pressure Safety
Device
(Recommended)
50mm
2” Recommended
Operations
Clicking Sound is Normal
Fluid owing through the injector will automatically cause
the injector to “click” and inject a set amount of solution
into the uid line. The higher the ow rate the more
frequent the "clicking". The injector is designed to inject
solution proportionally (at the same set ratio) regardless
of uid ow.
Service Fluid Flow
Fluid ow and pressure must be within the established
specications (see Specication on page 6) for your
model.
Change Feed (Injection) Rate
The feed rate on the injector is adjustable EVEN WHILE
OPERATING AND UNDER PRESSURE. To change feed
rate see (Fig. 1 and Fig. 2).
1. Remove Upper Interlock Pin (#65) (Fig. 1).
2. Rotate Ratio Adjuster Sleeve (#61) up or down to the
desired setting (Fig. 2). Use the top of the Ratio Adjuster
Sleeve to line up with the desired feed rate on the
setting (Fig. 2a).
3. Re-insert Upper Interlock Pin (#65). Clip must be
parallel with settings to be able to re-insert.
NOTE: Do not screw Ratio Adjuster Sleeve below lowest
setting line. Measure outlet uid to assure desired feed
rate is being delivered.
Fig. 3
Typical wall
mounting
Fig. 1
Fig. 2
Fig. 2a
A
A
#61
#65
Fig. 4
Suggested Tank Feed
Installation Diagram
(A)
(B) (C)

English
English: 9
Fluid Filter (Required)
Install a lter of 140 mesh (104 micron) or ner depending
on your uid quality to prolong the working life of the injector
and for the warranty to be valid. Dosmatic recommends a
Twist II Clean® lter that can be ordered with your injector.
Mounting Injector
Securely fasten your injector to a solid object such as a wall or in
a cold uid line. Note arrow on injector indicates uid ow.
Backow Preventor (Recommended)
Install one that meets local code requirements.
Pressure Safety Release Device (Recommended)
Prevents pressure from exceeding specications of the unit.
Bypass Valve Set-up (Recommended)
Allows the injector to be taken off-line for maintenance
or storage when not in use.
Fluid-Hammer Arrester (Recommended)
Prevents uid-hammer damage to the injector when operating
quick closing solenoid, pneumatic or hand-operated ball valves
on the uid system.
Anti-Siphon Valve (Optional)
To prevent solution from being siphoned out (from the solution
container) into the feed lines when the upstream valve is shut off.
The anti-siphon valve must be installed on the downstream outlet.
Additional Siphoning Prevention
Place solution container on a level below the injector suction tube
tting. Using the inlet side as a shut-off valve could cause full
strength solution to siphon into the feed line.
Solution Container
Use any size container. A lid or cover is recommended. To connect
your solution container, gently push the end of the suction tube
onto the bottom of the suction tube tting assembly.
Place the lter into the solution container at least 2" (5cm) from
the bottom and ll with at least 2" (5cm) of chemical solution.
Never Use Petroleum Based Lubricants
The injector is shipped with a thin coat of silicone around the
seals for ease-of-assembly. Petroleum based lubricants such
as Vaseline©, baby oil, WD40©, or motor oil on the O-rings or
any part of the injector should never be used as this can cause
particles to adhere and clog or damage the injector.
Check System for Leaks and Start-Up Procedures
Open the bypass valve (A), close inlet valve (B) and
outlet valve (C) to prevent uid ow into the injector. SLOWLY turn
on the main uid line. Run uid ows between 5 -12 gpm (11-
45 l/m) through the plumbing system. Turn on all of the valves
located downstream from your injector to release trapped air.
SLOWLY turn on the inlet valve (B). Open the outlet valve (C) and
close valve (A). As uid travels through the injector, you will hear a
“clicking” sound. Check for leaks and correct if necessary.
COVERED CONTAINER
INLET FILTER
INLET VALVE
(RECOMMENDED)
BYPASS VALVE
(RCOMMENDED)
OUTLET VALVE
(RECOMMENDED)
SUCTION TUBE
SOLUTION FILTER
50 MM
2" REQUIRED
(A)
(B) (C)
FLOW INDICATOR
BACK FLOW
PREVENTOR BYPASS
140 MESH / 104 MICRON
(MINIMUM REQUIRED)
FLOW CONTROL
VALVE @ OUTLET
ANTI-SIPHON
VALVE
(OPTIONAL)
(OPTIONAL)
FLUID HAMMER
ARRESTER
(RECOMMENDED)
(RECOMMENDED)
PRESSURE
GAUGE
(OPTIONAL)
FILL
VALVE
(OPTIONAL)
6" minimum
152.4 mm
PRESSURE SAFETY
DEVICE
(RECOMMENDED)
Installation and Start-up
Fig. 5
Refer to Fig. 3 and Fig. 4 & 5
Suggested Installation Diagram
!

English: 10
Remote Injecting
RINSE INJECTOR AFTER EACH USE
Additive allowed to remain in injector can dry, foul or
damage the lower end at the next start-up. Place suction
tube into a 1 qt. (0.95 liters) or more container of fresh
ltered water. Flow fresh water through the injector by
operating until container is empty. This procedure is not
needed for continuous operation.
CLEAN SOLUTION CONTAINER
Keep covered to prevent dirt, ies and other debris from
entering the container. Rinse container thoroughly and
often. Do not mix chemicals together that might react
and cause a precipitate. Use FILTERED uid when lling
container.
CLEAN SUCTION TUBE FILTER SCREEN
Inspect each time new solution is added. Clean lter
screen (#27) and suction tube (#25) as necessary by
rinsing in fresh water. Replace if necessary. Keep lter
screen off bottom of solution container to prevent dirt
and precipitate from clogging lter.
CLEAN INLET FILTER
Clean or replace inlet lter as required to increase the life
of the unit as well as reduce pressure loss.
BYPASS INJECTOR
When not in use place the injector in bypass mode by
using the three valve bypass.
STORAGE
For extended storage, rinse injector (see "Rinse Injector
After Each Use") and place underwater in a container.
Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to
avoid algae growth. KEEP FROM FREEZING.
Maintenance
Remote Injector Kit (not included)
Is recommended for the following:
Single Injector:
To prevent mineral buildup within the body of the unit.
Use when injecting chemicals that cause minerals to
precipitate from uid (see Fig. 6)
NOTE: when mixing more than one chemical, always
refer to your chemical manufacturer information guide
for proper application. Contact your local distributor or
Dosmatic customer service for information or to order.
Remote Injector
Kit shown on a
single injector.
Fig. 6
Perform these maintenance
procedures to extend the life of your unit.
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas
(#51 & 13).
2. Check #17 O-ring,
#68 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
#51 Shaft Assembly.
2. Clean and/or replace
#13 Check Poppet, #11
Suction Tube Fitting, #68
inner cylinder.
1. #68 Cylinder
2. #51 Shaft
Assembly Dosage
Piston
Refer to page 14
SuperDos 15 (0.3%) Model
Every 3 - 6
Months
Every 6 - 12
months
Replace as
necessary
1. Clean seal areas
(#14 & 13).
2. Check #17 O-ring,
#7 Cylinder, clean
and/or replace as
necessary.
1. Replace #17 O-ring
and #44 Dosage Piston/
gasket (WSP model).
2. #13 Check Poppet ,
#11 Suction Tube Fitting.
1. #7 Cylinder
2. #14 O-ring
Refer to page 15, 16 & 17
SuperDos 15 (2.5% & 2.5% WSP), (5%) Models
Reference numbers refer to Page 13 - 17
Kit Part Numbers
012705

English
English: 11
Routine Maintenance Instructions
Step 1.
Unscrew LOWER END
CYLINDER ASSEMBLY from
body. Remove LOWER END
CYLINDER ASSEMBLY
Step 3.
Pry the #15 SEAL RETAINER from
the injector. Pry #17 O-ring from the
unit. NOTE: O-ring may still be
seated at the base of the unit.
Step 2.
Rotate #51 SHAFT 90º and pull
from body.
Step 4. For 2.5% & 5%
Replace #44 DOSAGE PISTON
ared-end up and #14 O-ring.
0.3% only: Replace #51 SHAFT
ASSEMBLY. See Step 5a.
Step 6.
Reinsert #15 SEAL RETAINER
and #17 O-ring onto #51 SHAFT
ASSEMBLY.
Step 7.
Reinsert #51 SHAFT ASSEMBLY into
body and rotate 90º to lock. Conrm
the shaft is locked in by gently
tugging on the shaft. Shaft should
remain inserted.
Step 8.
Screw LOWER END CYLINDER
ASSEMBLY onto body. Ensure
#16 GASKET is seated on the top
of cylinder assembly.
Step 5a. For 0.3%.
Replace LOWER SHAFT assembly
into upper shaft.
↓↓
Step 5. For 2.5% WSP
Pinch and pull #44 DOSAGE
GASKET over the retainer lip. Slide
off the #51 shaft assembly.
↓

English: 12
New Install - Always Pressure Up Slowly (Follow start up on page 8 and 9)
Problem Cause Solution
No Clicking
Sound
Fluid not owing through unit
Are the red plugs at the inlet, outlet and suction tube tting openings
removed?
Is the unit installed backward? The arrow on the unit must point in the
direction of the uid ow.
Has the new injector been stored for an extended period. If so, submerge
the injector in room temperature uid for 24 hours so that the working
parts can reabsorb uid and swell back to the proper size.
If still not clicking, do not open the upper body. Call Dosmatic Customer
Service.
Fluid owing through unit
Fluid rate is below or exceeds rated service ow of injector. (See
Specications page 6).
If below increase ow rate, if above, reduce ow rate.
Operating pressure exceeds maximum limit. Install a pressure reducer
valve. (See Specications page 6).
By-Pass Valve not closed. Check and set valve to the OFF position.
Problem Cause Solution
Clicking
Sound
No Suction Of
Solution
Cracked or loose Suction Hose Check for proper t and /or replace.
Dosage piston/gasket (for WSP
models) #44 (0.3% model #51)
worn or installed incorrectly.
Replace. Ensure during maintenance replacement that #44 dosage
piston was installed correctly ared-end up.
O-ring retainer #15 installed
incorrectly
Install correctly.
O-ring seat #14 or dosage piston/
gasket (for WSP models) #44 (0.3%
model #51) damaged
Replace.
#17 O-ring worn and/or loose Replace.
Suction tube #25 or suction tube
tting #11 cracked, leaking or
clogged suction tube lter
Replace and/or clean as necessary.
Check valve #13 leaking: Clean & replace as necessary.
Problem Cause Solution
Fluid
Re-lling
Solution Tank
Check valve #13 leaking Check seat area on suction tube tting #11. Check valve and seal must
t loose in the suction tube tting. Clean seal and inside tting for debris.
Washer seal on #13 is swollen or
chemical attack.
Replace with new check valve assembly.
Problem Cause Solution
No Clicking
Sound
Main Piston Assembly #9 worn Replace #9 Main Piston Assembly. Clean uid lter.
Cover #1 or main body #40 worn
or scored Replace and install or clean uid lter.
By-Pass Valve not closed Set By-Pass Valve to the closed position.
Dirty or plugged inlet lter Ensure mesh size is correct for proper ltration. Clean lter.
#17 Worn or not seated properly Re-seat #17 or replace.
Troubleshooting
Injector in Operation or After Scheduled Maintenance
Problem Cause Solution
Clicking
Sound.
Under
Injecting
#44 (0.3% model #51) Dosage
Piston/gasket (for WSP models)
worn
Replace.
#7 Inner Cylinder worn Replace.
Unit operates at high-ow and not
at low ow Replace #17 O-ring.
Main Piston Assembly #9 worn Replace #9 Main Piston Assembly. Clean uid lter.
Cover #1 or main body #40 worn
or scored Replace and install or clean uid lter.

English
English: 13
Injector Repair Parts
34 004014
88 194615(2)
85 194612
1194610
21 011172
011877
9
011031 NPT
011031B BSP
3194605
40
89 197090
Reference # Part # Description
1 194610 Upper Body
3 194605 Mixing Chamber Gasket
9 011877 Piston Assembly
21 011172 Shaft Assembly
34 004014 Hairpin
40 011031 Lower Body NPT 1"
011031B Lower Body BSP 1"
85 194612 Upper Shaft Pin
89 197090 Washer
88 194615 x 2 Non on/off plug

English: 14
Lower end & wear parts kits 0.3% (ROTATING):
Kit A – Wear Parts Kit (shaft assy, O-ring) 012310 17, 51
Kit C – Wear Parts Kit (Kit A, inner cylinder,
O-ring)
012311R 17, 51, 63, 68
Kit D – Suction Tube Fitting Assy (check
poppet, O-ring, spring, tting, twistlock)
011463V 10, 11, 12, 13,
80
Kit E – Wear Parts Kit (Kits C & D, gasket) 012312R 10, 11, 12, 13,
16, 17, 51, 63,
68, 80
Kit F – Lower End Cylinder Kit (inner & outer
cylinder, ratio adjuster, O-rings, pins, gasket,
lower end stop)
012313R 7, 16, 61, 63,
64, 65, 66, 67,
68, 78,79
Kit G - Complete Lower End with lter and
suction tube
012314R 7, 10, 11, 12,
13, 15, 16, 17,
25, 27, 51, 52,
61, 63, 64, 65,
66, 67, 68, 71,
78, 79, 80
Kit H – Motor Piston Assy 011863TF 9, 21
Kit M – Mounting Bracket Kit (mounting
bracket, 4 hex caps & nuts)
011432 56, 57, 58
79 194410
52 194007
17 212005
15 194004
16 010016
51 011803
66 212025
67 194611
61 194406
64 212017
7194408
68 194030
63 212516
65 194310
78 194620
27 003067
25 010025
11 194417
80 194415
10 194418
12 212120
71 194414
13 011453A
65 194310
63 212516
52 194007
17 212005
15 194004
16 010016
51 011803
66 212025
67 194611
61 194406
64 212017
7194404
68 011458
79 194410
78 194620
27 003067
25 010025
194414
194417
71
194416
80 194415
10 194418
12 212120
11
194413
13 011453A
Lower End
Assembly
Manual
Reference
Part # Description of Part
7 194408 Inner Cylinder
10 194418H Spring
11 194417 Suction Tube Fitting
12 212120
*Must specify material
O-ring
13 011453A Check Poppet
15 194004 Seal Retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 010025 Suction Tube 1/4” X 5’
27 003067 Foot Valve 1/4”
51 011803
*Must specify material
Lower Shaft Assy
52 194007 Upper Shaft
61 194406P Ratio Adjustment Sleeve
63 212516
*Must specify material
O-ring, Inner Cylinder
64 212017
*Must specify material
O-ring, Inner Cylinder,
Lower End
65 194310D Interlock Pin
66 212025
*Must specify material
O-ring, Outer Cylinder,
Lower End
67 194611 Outer Cylinder
68 194030 Inner Cylinder For #7
71 194414 Nut, Suction Tube Fitting
78 194620 Lower End Stop
79 194410SS Retainer Clip, Bottom
80 194415 Twistlock

English
English: 15
Lower end & wear parts kits 2.5%:
194416
80 194415
10 194418
12 212120
194414
71
194413
66 212025
44 010044
16 010016
15 194004
51 194301
61 194406
7194404
13 011453A
11 194417
010025
011017
25
27
79 194410
65 194310
17 212005
14 212005
67 194407P
64 212017
194416
80 194415
10 194418
12 212120
194414
194412
71
194413
11
011015
011026
66 212025
44 010044
16 010016
15 194004
51 194301
61 194406
7194404
13 011453A
11
25
194417
011452
003039
27
SD20
SD30
SD15
SD45
SD30
SD30
11
SD20
SD15
SD20
SD45
SD45
011025
010025
011017 SD15
011018
25
25
27
79 194410
27
65 194310
17 212005
14 212005
67 194407P
64 212017
Lower End
Assembly
Kit A – Wear Parts Kit (dosage
piston and O-rings)
011850V 14, 17, 44
Kit B – Wear Parts Kit (Kit A &
shaft)
011945V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CV 7, 14, 17, 44, 64
Kit D – Suction Tube Fitting Assy
(check poppet, O-ring, spring,
tting, twistlock)
011463V 10, 11, 12, 13, 80
Kit E – Wear Parts Kit (Kits C &
D, shaft, gasket)
011833PV 7, 10, 11, 12, 13,
14, 16, 17, 44, 51,
64, 80
Kit F – Lower End Cylinder Kit
(inner & outer cylinder, ratio
adjuster, O-rings, pins, gasket)
011961V 7, 16, 61, 64, 65, 66,
67, 79
Kit G - Complete Lower End with
lter and suction tube
011843PV 7, 10, 11, 12, 13, 14,
15, 16, 17, 25, 27,
44, 51, 61, 64, 65,
66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863TF 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps
& nuts)
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194404P Inner Cylinder
10 194418H Spring
11 194417 Suction Tube Fitting, 1/4”
12 212120
*Must specify material
O-ring
13 011453A Check Poppet
14 212005
*Must specify material
O-ring
15 194004 Seal Retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 010025 Suction Tube, 1/4” X 5’
27 011017 Filter For Suction Tube
44 010044P Dosage Piston
51 194301F Shaft
61 194406P Ratio Adjustment Sleeve
64 212017
*Must specify material
O-ring, Inner Cylinder,
Lower End
65 194310D Pin, Upper Interlock
66 212025
*Must specify material
O-ring, Outer Cylinder,
Lower End
67 194407P Outer Cylinder
71 194414 Nut, Suction Tube Fitting
79 194410SS Retainer Clip, Bottom
80 194415 Twistlock

English: 16
79 194410
13 011453A
16 010016
15 194004
17 212005
44 194022
51 194019
66 212025
7194023
64 212027
61 194406
65 194310
67 194407P
194416
80 194415
10 194418
12 212120
11 194417
194414
71
194413
27 011017
25 010025
Lower End
Assembly
79 194410
13 011453A
16 010016
15 194004
17 212005
44 194022
51 194019
66 212025
7194023
64 212027
61 194406
65 194310
67 194407P
194416
80 194415
10 194418
12 212120
11 194417
194414
71
194413
27 011017
25 010025
79 194410
13 011453A
16 010016
15 194004
17 212005
44 194022
51 194019
66 212025
7194023
64 212027
61 194406
65 194310
67 194407P
194416
80 194415
10 194418
12 212120
11 194417
194414
71
194413
27 011017
25 010025
Kit A – Wear Parts Kit
(dosage gasket and O-ring)
011850WSP 17, 44
Kit B – Wear Parts Kit (Kit A,
& shaft)
011945WSP 17, 44, 51
Kit C – Wear Parts Kit (Kit A,
inner cylinder and O-ring)
011850CWSP 7, 17, 44, 64
Kit D – Suction Tube Fitting
Assy (Check poppet, O-ring,
spring, tting)
011463V 10, 11, 12,
13, 80
Kit E – Wear Parts Kit (Kits C
& D, shaft, gasket)
011833WSP 7, 10, 11, 12, 13,
16, 17, 44, 51,
64, 80
Kit F – Lower End Cylinder
Kit (inner & outer cylinder,
ratio adjuster, O-rings, pins,
gasket)
011961WSP 7, 16, 61, 64, 65,
66, 67, 79
Kit G - Complete Lower End
with lter and suction tube
011843WSP 7, 10, 11, 12, 13,
15, 16, 17, 25, 27,
44, 51, 61, 64, 65,
66, 67, 71, 79, 80
Kit H – Motor Piston Assy 011863TF 9, 21
Kit M – Mounting Bracket
Kit (mounting bracket, 4 hex
caps & nuts)
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194023 Cylinder, inner
10 194418H Spring
11 194417 Fitting, suction tube,
1/4”
12 212120
*Must specify material
O-ring
13 011453A Check Poppet
15 194004 Seal retainer, O-ring
16 010016 Lower End Gasket
17 212005
*Must specify material
O-ring
25 010025 Suction tube, 1/4” x 5’
27 011017 Filter, for suction tube,
1/4” ID
44 194022 Dosage Gasket
51 194019 Shaft
61 194406P Ratio adjustment sleeve
64 212027
*Must specify material
O-ring, inner cylinder,
lower end
65 194310D Pin, upper interlock
66 212025
*Must specify material
O-ring, outer cylinder,
lower end
67 194407P Cylinder, outer
71 194414 Nut, suction tube tting
79 194410SS Pin, narrow interlock
80 194415 Twistlock
Lower end & wear parts kits 2.5% WSP:

English
English: 17
Lower end & wear parts kits 5%:
25 011025
27 011018
64 212017
15 194004
44 194309
51 194301
61 194406
7194405
79 194410
67 011918P
011453A
13
17 212005
16 010016
14 212005
66 212025
65 194310
77 003039
194415
194413
80
194416
11 011452
71 194414
10 194418
12 212120
25 011025
27 011018
64 212017
15 194004
44 194309
51 194301
61 194406
7194405
79 194410
67 011918P
011453A
13
17 212005
16 010016
14 212005
66 212025
65 194310
77 003039
194415
194413
80
194416
11 011452
71 194414
10 194418
12 212120
Lower End
Assembly
Kit A – Wear Parts Kit (dosage
piston and O-rings)
011852PV 14, 17, 44
Kit B – Wear Parts Kit (Kit A, &
shaft)
011950V 14, 17, 44, 51
Kit C – Wear Parts Kit (Kit A, inner
cylinder and O-ring)
011856PV 7, 14, 17, 44,
64
Kit D – Suction Tube Fitting Assy
(Check Poppet, O-ring, spring, tting,
twistlock, barb)
011462V 10, 11, 12, 13,
77, 80
Kit E – Wear Parts Kit (Kits C & D,
shaft, gasket)
011836PV 7, 10, 11, 12,
13, 14, 16, 17,
44, 51, 64,
77, 80
Kit F – Lower End Cylinder Kit (inner
& outer cylinder, ratio adjuster,
O-rings, pins, gasket)
011963PV 7, 16, 61, 64,
65, 66, 67, 79
Kit G - Complete Lower End with
lter and suction tube
011846PV 7, 10, 11, 12,
13, 14, 15, 16,
17, 25, 27, 44,
51, 61, 64, 65,
66, 67, 71, 77,
79, 80
Kit H – Motor Piston Assy 011863TF 9, 21
Kit M – Mounting Bracket Kit
(mounting bracket, 4 hex caps &
nuts)
011432 56, 57, 58
Manual
Reference
Part # Description of Part
7 194405P Inner Cylinder
10 194418H Spring
11 011452 Suction Tube Fitting
12 212120
*Must specify material
O-ring
13 011453A Check Poppet
14 212005
*Must specify material
O-ring
15 194004 Seal Retainer, O-ring
16 010016
*Must specify material
Lower End Gasket
17 212005
*Must specify material
O-ring
25 011025 Suction Tube, 1/2” X 5’
27 011018 Filter For Suction Tube
44 194309 Dosage Piston
51 194301F Shaft
61 194406P Ratio Adjustment Sleeve
64 212017
*Must specify material
O-ring, Inner Cylinder, Lower
End
65 194310D Pin, Upper Interlock
66 212025
*Must specify material
O-ring, Outer Cylinder, Lower
End
67 011918P Outer Cylinder
71 194414 Nut, Suction Tube Fitting
77 003039 Hose Barb 1/2” X 3/8” Npt
79 194410SS Pin, Narrow Interlock
80 194415 Twistlock

English: 18
To Return an injector for Warranty or Non-Warranty repair:
See page 3 for Dosmatic country contact information.
1. Thoroughly ush the injector with water of any chemical and drain. Ensure proper packing for shipment.
2. To EXPEDITE warranty evaluation and repair or non-warranty product repair, please include the following:
a copy of the original invoice, serial number of the unit, chemical used, contact information and a Return
Authorization (RA) number, contact your country's Dosmatic Customer Service to obtain.
3. Send freight prepaid and ship to Dosmatic or your local distributor. For the name of your local distributor or if
returning to Dosmatic, contact your country's Dosmatic Customer Service.
4. For a WARRANTED injector: upon inspection and determination that the unit has defects in materials or
workmanship, the unit will be repaired or replaced at Dosmatic’s option, free of charge and shipped back
freight prepaid.
5. For a NON-WARRANTED injector: upon inspection Dosmatic or a local distributor will call the customer with a
repair estimate.
Warranty
Congratulations on Your Purchase
We make the best and most reliable uid-driven injectors
available. Our warranty provides the best coverage in the
industry. Dosmatic will provide for replacement of all parts
proven to be defective in material or workmanship from the
date of purchase for the following periods:
3 years The cover and body
2 years The motor piston assembly
1 year The lower end (Chemical pump)
Dosmatic products are warranted to be free from defects
in materials and workmanship for the above time frames.
Dosmatic will at its sole option repair or replace any
component that fails in normal use. Any repairs made under
warranty shall not extend the initial warranty period.
To Maintain Your Warranty
Your only responsibility is ordinary maintenance - ltering
incoming uid, replacing the O-ring and dosage piston when
worn. Seals and O-rings are not covered under the warranty.
This warranty is not valid if the defects are found to be
due to the product’s misuse, lack of maintenance, uid
impurities such as sand or iron, defective installation,
freezing, uid hammer, abuse, unwanted side effects due
to the chemicals you choose to inject or service provided by
anyone who is not an authorized service provider. Dosmatic
declines any responsibility if the product is not used in
compliance with the operating instructions and specications
as indicated in this owner’s manual.
Warranty may be void if injector body is disassembled. If
you suspect you are having a problem in the motor piston
assembly or inside the body please contact Dosmatic or any
authorized repair center to arrange to send the injector in to
be evaluated and/or repaired.
IN NO EVENT SHALL Dosmatic BE LIABLE FOR ANY INCIDENTAL,
SPECIAL; INDIRECT, OR CONSEQUENTIAL DAMAGES, WHETHER
RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THIS
PRODUCT OR FROM DEFECTS IN THE PRODUCT.
There is no warranty expressed or implied relating in any way
to products used in conjunction with Dosmatic.
Dosmatic or authorized distributor shall not be liable for
incidental or consequential damage, such as any economic
loss. Dosmatic retains the exclusive right to repair or replace the
product. Such remedy shall be your sole and exclusive remedy
for any breach of warranty. There are no warranties, expressed
or implied, which extend beyond those described above.
continued...

Français: 19
Français
Ce document ne constitue pas un engagement contractuel de la part de Dosmatic et il est à titre
d'information seulement. Dosmatic se réserve le droit de modier les données ou l’aspect du produit sans préavis.
Pour votre information
Les numéros de séries Dosmatic sont écrits seulement
sur le corps de pompe. Veuillez écrire ce numéro dans
l’espace ci-dessous et l’indiquer lorsque vous appellerez
votre distributeur ou la société Dosmatic pour obtenir des
informations, pièces détachées ou autres services.
N°de série..............................................................................
Date d’achat ................................................................
IMPORTANT :
Pour l’enregistrement des
produits, visiter notre site
internet www.dosmatic.com
an de remplir le formulaire
d’enregistrement!
Veuillez lire ce manuel attentivement avant de mettre en marche la pompe.
Ce livret vous donne les informations dont vous aurez besoin pour utiliser et prendre soin de la
pompe Dosmatic. Si vous avez d’autres questions sur la garantie, l’entretien quotidien ou sur le
simple usage de l’appareil, veuillez contacter votre distributeur le plus proche ou le service après
vente de Dosmatic.
Ces modèles sont fabriqués pour injecter des produits chimiques liquides ou solubles qui sont
appropriés et qui acceptent des injections pour des systèmes hydrauliques
Il est de la responsabilité de l’utilisateur de déterminer les paramètres de dosages corrects de
l’appareil grâce aux recommandations du fabricant de produits chimiques qui les distribuent et de
s’assurer qu’un dosage correct est respecté.
Entretien et garantie
Dosmatic offre une garantie limitée de 3 ans à compter de la date d’achat de l’appareil et le couvre
uniquement contre les défauts de fabrication ou les comosants défectueux. Si vous l’entretenez et
l’utilisez soigneusement, votre injecteur aura une durée de vie plus longue. Vous trouverez toutes les
informations sur la garantie à la page 28.
Français
SOMMAIRE
Principe De Fonctionnement ..........................................................................................20
Contenu Des Boites .......................................................................................................21
Specications ................................................................................................................21
Conseils Généraux .........................................................................................................22
Mesures De Sécurité ......................................................................................................22
Warranty Compliance .....................................................................................................22
Fonctionnement .............................................................................................................23
Schéma d’installation proposé ......................................................................................23
d’une alimentation par gravitation .................................................................................23
Installation Et Mise En Marche .......................................................................................24
Conseil schéma d’installation ........................................................................................24
Entretien ........................................................................................................................25
Injection Extérieure ........................................................................................................25
Instructions Pour L'entretien Courant .............................................................................26
Diagnostic Des Anomalies ..............................................................................................27
Garantie ........................................................................................................................28

Français: 20
Directement installée sur le réseau d’eau, la pompe doseuse Dosmatic fonctionne sans électricité,
utilisant la pression d’eau comme unique force motrice. L’eau actionne la pompe doseuse, qui
aspire le pourcentage désiré de concentré directement depuis son contenant. Dans la chambre
de mélange brevetée, le concentré est alors mélangé à l’eau, puis le mélange parfaitement
homogénéisé est alors expulsé en sortie de pompe. Le volume du concentré du concentré sera
toujours proportionnel au volume d’eau entrant dans la pompe, et ce quelles que soient les
variations de débit ou de pression.
Le débit d'eau traverse la
pompe ce qui entraîne le
piston moteur.
Le produit chimique
n'est pas en contact
avec le moteur.
Le concentré est
mélangé à l'eau
dans une chambre
de mélange.
Solution mélangée
Aspiration du produit
chimique venant
directement du bac.
PRINCIPE DE FONCTIONNEMENT
Précis et Fiable
→
→
→
→
→
*la Minidos sur la photo est juste un
exemple. La Superdos 15TF n’est pas
équippé d’un levier ON/OFF.
Contenu Des Boites