Hyundai power products HYDAP900E User manual

Instruction Manual
DUAL-ACTION POLISHER
HYDAP900E
WARNING: Read the instructions carefully before use.

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2
Contents
Introduction……..……………………………3
Safety Information…..…………………..4-12
Understand Your Machine.…..…………...4
Personal Safety...…….……………………4-5
Inspect Your Machine…………………...5-6
Work Area…….……………………………....6
During Use…….………………………………6
Batteries…….…………………………………7
Electricity…….………………...…………...7-8
Double Insulated Devices…......…….........8
Vibrations….…………………………............9
Noise…….……………………………............9
Residual Risks…………………......................9
Intended Use………………………............10
Personal Protective Equipment…...........11
Symbols On The Machine………………..12
Unboxing…………………………...............13
In The Box………………………..................14
Features………………………….................15
Assembly……..…………………….......16-19
Polishing Head Installation………………16
Auxiliary Handle Configuration…………17
D-Type Handle Configuration…………..18
Attaching Polishing Pads…………………19
Operation……...………………………..20-26
Starting and Stopping……………………..20
Adjusting Machine Speed………………..21
Operation Tips…………………………........22
Different Pad Uses………………………….23
Polishing Technique………………………..24
Tips and Tricks……………………………….25
Product Application……………………….26
Maintenance & Care…..………….. 27-31
General Maintenance.…………………..27
Storage…….…….…...………….…………27
Cleaning…….…...………………………....28
Carbon Brushes…………………………..29-30
Cleaning Polishing Pads………...………….31
Specifications……………………...............32
Recycling And Disposal..………………...33
Declaration Of Conformity…..…………..34
Notes………………………………...…..35-36
Useful Information…..……………………..37
Our YouTube Channel…..………………..37
Warranty…………………………………….37
Manual Updates….……………………….37
Returning Your Product….……………….37
Leaving A Review….……………………...37
Ordering Spare Parts.……………………..37
Product Record…..………………………...38
Contact Us…..……………………………....39

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Introduction
Thank You For Purchasing Your HYUNDAI Product
We work very hard to give all of our customers the best possible service. If you
have any problems, before leaving negative feedback, please contact us to give
us a chance to resolve the issue. We would be delighted if you left us positive
feedback! Thank you for purchasing this product.
Important!
This manual has been produced by Hyundai Power Products and should be kept
with the product. Please read and understand these instructions before you use
your product. Failure to do this may result in personal injury or damage to the
product.
The safety precautions and warnings are to ensure your safety and protect you
from harm or damage to the product.
The information contained in this manual was accurate at the time of production,
however HYUNDAI Power Products may make modifications to the product
without notification.
WARNING: READ THE INSTRUCTION BOOKLET THOROUGHLY BEFORE USING
THE MACHINE. Keep for future reference and pass it on if the machine is
loaned or sold to another user.
!

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Safety Information
Understand Your Machine
• WARNING! You must read these instructions carefully before operating the
machine. Make sure that you are familiar with the controls and properly operate
the machine. You must learn how to stop the machine quickly. If you do not follow
the warnings and instructions, it may result in fire and/or serious injury. Make sure to
save all warnings and instructions for future reference.
• Read this manual and labels affixed to the machine to understand its limitations
and potential hazards.
• Be thoroughly familiar with the controls and their proper operation. Know how to
stop the machine and disengage the controls quickly.
• If the unit is to be used by someone other than original purchaser, or is to be
loaned, rented, or sold, always provide this manual and any needed safety
training before operation. The user can prevent and is responsible for accidents or
injuries that may occur to themselves, to other people, or to property.
• Do not force the machine beyond its limits. Use the correct machine for your
application.
• Know how to stop the machine quickly in case of emergency. Understand the
use of all controls.
• ALL MAINTENANCE other than that listed in this manual, should be carried out by
professionally trained and certified personnel.
• When using this machine for the first time and before actual work, you MUST
learn how to handle the machine from an experienced or skilled person.
Personal Safety
• WARNING! Never allow children or people unfamiliar with these instructions to
use the product. Local regulations can restrict the minimum age of the operator.
• Keep children, pets, and other people not using the unit away from the work
area (at least 15m). Be alert and shut off the unit if anyone enters work area. Keep
children under the watchful care of a responsible adult.
• Stay alert, watch what you are doing and use common sense when operating
the machine. Never operate the machine when unwell or tired, or if you have
taken alcohol, medicine, drugs or any substances which may slow your reflexes
and compromise judgment. A moment of inattention while operating the machine
may result in serious personal injury.
• Appropriate Personal Protective Equipment (PPE), MUST be worn at all times
when operating or repairing the machine. Always wear anti-slip and resistant work
footwear and long trousers while using the machine. Do not use the machine
when barefoot, wearing sandals or similar lightweight footwear. Do not wear
chains, bracelets or clothing that is loose fitting or hanging ties or cords. Tie long
hair back. Always wear protective earplugs. Loose clothes, jewellery, or long hair
can be caught in moving parts. Protect eyes, face, and head from objects that
may be thrown from the unit. Always wear safety goggles or safety glasses with
side shields when operating.
•Always keep hands and feet away from all moving parts during operation.
Moving parts can cut or crush body parts. Always keep hands and feet away from
all pinch points.
!
!

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Safety Information
Personal Safety (Continued)
• Do not touch parts that might be hot from operation. Allow parts to cool before
attempting to maintain, adjust, or service.
• Do not overreach. Keep proper footing and balance at all times. This enables
better control of the machine in unexpected situations. Extending your body too
far can result in a loss of balance and you may fall which will result in injury.
• Never place any part of your body where it would be in danger if movement
should occur during assembly, installation, and operation, maintenance, repairing
or moving.
• Keep in mind that the operator or user is responsible for accidents, hazards or
unexpected events involving the machine that occur to other people or their
property. It is the responsibility of the user to assess the potential risk of the area
where work is being carried out. The operator or user must take all necessary
precautions to ensure their own safety and that of others, especially on slopes or
rough, slippery and unstable ground.
Inspect Your Machine
• Check your machine before starting it. Keep guards in place and in working
order. Make sure all nuts, bolts, etc., are securely tightened.
• You must check the general condition of the machine before use.
• Never operate the machine when it is in need of repair or is in poor mechanical
condition. Replace damaged, missing, or failed parts before using it. Check for fuel
leaks. Keep the machine in safe working condition.
• Do not use the machine if the machine’s switch does not turn off the machine
when running. Any machine that can’t be controlled with the switch is dangerous
and must be replaced.
• Regularly check to see that keys and adjusting wrenches are removed from the
machine area before starting it. A wrench or a key that is left attached to a
rotating part of the machine may result in personal injury.
• If the machine should start to vibrate abnormally, stop the machine and check
immediately for the cause. Vibration is generally a warning sign of trouble.
• Avoid accidental starting. Be sure the switch is off before transporting the
machine or performing any maintenance or service on the unit. Transporting or
performing maintenance or service on a machine with its switch on invites
accidents.
• Do not tamper with or disable safety systems.
• Only use manufacturer-recommended attachments.
• Before using, always visually inspect to see that the tools are not worn out or
damaged. Replace worn out or damaged elements and bolts in set to preserve
balance.
• Keep the machine in good operating condition. Operating the machine in poor
or questionable condition could result in serious injury.
• Be sure all safety devices are in working order and warning labels are in place.
These items are installed for your safety.
!
!

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Safety Information
Work Area
• You must only work in daylight or with good artificial light in good visibility
conditions. Do not work at night, at times of heavy fog, or at any other times when
your field of vision might be limited and it would be difficult to gain a clear view of
the area.
• Keep people, children and animals away from the working area.
• Do not work in the rain, when there is a thunderstorm or lightning risk, at times of
strong or gale force winds, or at any other times when the weather conditions
might make it unsafe to use this product. If there is bad weather conditions, do not
use the machine.
•Any liquid spilled on the floor may result in you slipping.
•DO NOT operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools may create sparks, which may
ignite the dust or fumes.
!
During Use
• Do not operate the machine in confined areas where there may be a risk of
crushing the operator between the machine and another object.
• Never attempt to make any adjustments, while the machine is running.
• You must switch off the machine:
-Before checking or working on the machine.
-When transporting the machine.
-Whenever you leave the machine unattended.
-If the machine starts to vibrate abnormally.
• WARNING! If something breaks or an accident happens whilst working, you must
turn off the machine immediately and move the machine away to prevent further
damage. If an accident happens with injuries or third parties are injured, carry out
the first aid measures most suitable for the situation immediately and contact the
medical authorities for any necessary health care. Carefully remove any debris
that might cause damage or harm persons or animals should it not be seen.
•Never operate the machine without the defective guards or shields, or without
safety devices, or if the cord is damaged or worn.
•Always make sure that the power cord is not in the way of your work.
!

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Safety Information
Batteries (Where Present)
Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE: the electrolyte may be in a
liquid or gel form.
Should you come in to contact with electrolyte you should;
• Remove all clothing contaminated with electrolyte. If you cannot remove then
saturate them in water.
• Get medical assistance as soon as possible.
You must advise the medical staff of the type of acid.
• Lead/acid battery = dilute sulphuric acid.
• Nickel/cadmium = potassium hydroxide alkali electrolyte.
• Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not wash the electrolyte to another part
of your body or face.
• If electrolyte comes in to contact with Eyes the electrolyte needs to be
immediately washed away with large amounts of water. Make sure that you do
not wash the electrolyte to another part of your face or body.
• Gasses from charging batteries are highly flammable and great care should be
taken to charge in well ventilated areas.
•There is an explosion risk if the battery terminals are short circuited,
when connecting/disconnecting ALWAYS exercise great care so that
the terminals or battery leads are NOT allowed to touch and cause a
spark. ALWAYS use suitable insulated tools.
Electricity (Where Applicable)
DANGER : ELECTRICITY CAN KILL – NEVER WORK ON LIVE / ENERGISED EQUIPMENT.
!
!
• Prior to carrying out any maintenance work you MUST identify electrical
. isolation methods and isolate all electrical supplies.
• Prior to use and with all electrical supplies isolated, you MUST check all
electrical cables, plugs and connectors for the following;
- Are intact and have no signs of damage, to include but not limited to bare wires,
chaffing, cuts and loose wiring.
-If there are any signs of damage, the damaged item MUST be taken out of
service until the damage has been repaired by an electrically competent person.
- All trailing cables should be routed so as not to cause any kind of trip hazard.
-NEVER work on or near electricity with wet hands, wet clothing and wet gloves.

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Safety Information
Electricity (Continued)
• Power tools plug must match the outlet. Never modify the plug in any way. DO
NOT use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
• DO NOT expose this power tool to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock. DO NOT abuse the power cord. Never
use the cord for carrying, pulling or unplugging the power tool. Keep the cord
away from heat, oil and sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock. When operating a power tool, use an
extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
•IMPORTANT: Make sure that the electric circuit is fused, and that the power,
voltage and frequency of the motor is supported by your mains supply. Also, make
sure that your power supply is earthed. Connect your machine to earth. Never
open the ON/OFF switchbox. However, if it should become necessary to do so,
contact a qualified electrician. Make sure that you will never touch live contacts,
specifically when you plug or unplug your machine. This machine and its power
cord must never get into contact with water.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
•To prevent electric shock, use only with an extension cord suitable for outdoor
use. For additional protection, the installation of a residual current device (RCD)
having a rated residual operating current not exceeding 30mA is advisable.
•Before use, check that the extension cord is in good condition. When using an
extension cord, make sure to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating.
•Do not allow any part of the machine to make contact with water while it is in
operation. If the appliance becomes wet while turned off, wipe dry before starting.
Do not touch the appliance or its plug with wet hands or while standing in water.
Wearing rubber boots offers some protection.
•Before use, check the supply and extension cord for signs of damage or aging. If
the cord becomes damaged during use, disconnect the cord from the supply
immediately. If the supply cord is damaged, it must be replaced by the
manufacturer or a qualified person in order to avoid a hazard.
!

• The operating noise of the machine can damage your hearing. When wearing
protection such as earplugs or ear defenders to protect your hearing. Long-term
and regular users are advised to have hearing checked regularly. Be especially
vigilant and cautious when wearing ear protection because your ability to hear
alarm warnings will be reduced.
• Noise emissions for this equipment is unavoidable. Carry out noisy work at
approved times and for certain periods. Limit the working time to a minimum. For
your personal protection and protection of people working nearby it is also
advisable for them to wear hearing protection.
• See Certificate of Conformity section for Outdoor Noise declaration of
. . conformity.
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Safety Information
Vibrations (Where Applicable)
• Prolonged use of hand held (operated) machines will cause the user to feel the
effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s
phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the
hand to feel and regulate temperature, causing numbness and heat sensations
and may cause nerve damage and circulatory tissue death.
• Not all factors that lead to white finger disease are known, but cold weather,
smoking and other diseases that affect blood vessels and blood circulation as well
as large and long-lasting impact of shocks are considered factors in the formation
of white finger. Note the following to reduce the risk of white finger and carpal
tunnel syndrome;
• Wear gloves and keep your hands warm.
• Take regular breaks.
• All of the above precautions may help reduce the risk of white finger disease but
not rule out the carpal tunnel syndrome. Long-term and regular users are therefore
recommended to observe the condition of your hands and fingers. Seek medical
attention immediately if any of the above symptoms should occur.
Noise (Where Applicable)
!
!
Residual Risks
Even when tool is used as prescribed it is not possible to eliminate all residual risk
factors. The following hazards may arise in connection with the tool’s construction
and design:
1. Damage to lungs if an effective dust mask is not worn.
2. Damage to hearing if effective hearing protection is not worn.
Health defects resulting from vibration emission if the power tool is being used over
longer period of time or not adequately managed and properly maintained.
!

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Safety Information
Intended Use
Intended Use
The HYDAP900E is a Dual Action Orbital polisher from HYUNDAI, powered by a
900W motor. The HYDAP900E uses a 150mm quick change Hook & Loop Polishing
head, with a Dual Action operation. A variable speed dial controls the RPM of the
machine from 1500rpm to 4500rpm. The HYDAP900E is intended to be used as a
Polisher and Buffer.
User Types
The HYDAP900E is intended for use by consumers and amateurs. Intended to be
used in a “DIY” or domestic setting, and not professionally. Any professional use will
result in voiding of warranty.
Improper Use
Any other usage not in keeping with the above mentioned may be hazardous and
harm persons and/or cause damage to property. Improper use will void any
warranty for this product.
!

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Safety Information
Personal Protective Equipment
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when
operating or repairing the machine. No protective equipment can ensure 100%
protection.
When selecting PPE, make sure it’s CE marked and it suits the user in terms of size,
fit, etc. If more than one item of PPE is worn at the same time, make sure they can
be used together, e.g. wearing safety glasses may disturb the seal of a respirator,
causing air leaks.
!
Hand Protection Must Be Worn
Protective electrically non-conductive gloves are highly
recommended when working.
Foot Protection Must Be Worn
Non-skid heavy duty footwear are highly recommended when
working.
Hearing Protection Must Be Worn
Suitable safety hearing protection is recommended.
Eye Protection Must Be Worn
Always wear safety glasses/goggles and/or face shields. Everyday
eyeglasses have only impact resistant lenses; they are not safety
glasses/goggles.
Protective Clothing Must Be Worn
Do not wear loose clothing, gloves, scarfs, neckties or jewellery (rings,
wrist watches), which can be caught in moving parts.
Head Protection Must Be Worn
Wear a safety helmet with a safety visor.
Face Shield Must Be Worn
Wear a face shield to protect your face.
Respirator Must Be Worn
Wear a respirator.

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Safety Information
Symbols On The Machine
We have provided safety messages in this manual and on the machine. This
information alerts you to potential hazards that could hurt you or others. Please
read these messages carefully. However, we may not have listed all of the possible
hazards, you must also use your own judgement.
!
Symbol Description Symbol Description
Safety alert –Indicates a
precaution, a warning or a
danger.
Class II tools symbol.
The UKCA (UK Conformity
Assessed) marking is a UK
product marking that is
required for goods being
placed on the market in
Great Britain (England,
Wales and Scotland).
Sound power level LWA
data in dB.
This product should not be
disposed of in domestic
waste. Please contact your
local recycling centre for
disposal service.
This product complies with
the European directives
and an evaluation method
of conformity for these
directives was done.

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Unboxing
WARNING : Unboxing and assembling the machine should be done on a flat,
surface with enough room. Disposal of the packaging should be done in
accordance with the local regulations in force.
!
WARNING : Some of the packaging material may be harmful to children. Keep
out of reach of children.
1. Carefully remove the product from the packaging and examine it for any sign of
damage caused during shipping.
2. Lay the contents out and check them. If any part is damaged or missing, you
must not use the machine. Contact HYUNDAI POWER PRODUCTS immediately.
3. You must keep the packaging material in case the machine needs to be
returned or repaired.
4. Ensure that you have all the accessories and tools you need for assembly and
operation including the suitable personal protective equipment.
We recommend that you fill out the information in the ‘Product Record’ section. If
you need to contact an authorised dealer or customer service, you may need to
provide this information.
!

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In The Box
*Not To Scale
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
Machine Body
D-Type Handle
Auxiliary Handle
Hex Key
Spindle Wrench
Spare Carbon Brushes
Polishing Pads
Wool Bonnet

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Features
J
K
L
C
M
I
L
J
C
I
K
M
Auxiliary Handle
This or the D-type handle are held at the users preference to the Front
Palm Rest.
Front Palm Rest
This palm rest is used when neither the Auxiliary or D-type handles are
attached. The machine MUST be operated with 2 hands at all times.
Speed Adjustment Dial
Changes the speed in which the Polisher head spins.
Power Safety Switch
Pressed before the On/Off Trigger to ensure no accidental starting.
On/Off Trigger
This starts the machine.
150mm Hook & Loop Polishing Head
This Polishing head uses Hook & Loop so the pads can easily be installed
and taken off.
Rear Handle
Textured rear handle for comfort and grip.
N
N

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Assembly
Step 1 : Polishing Head Installation
!WARNING! Ensure the machine is NOT plugged into a mains power source during
these steps.
1. Line up the included spanner to the spindle of the HYDAP900E.
2. Whilst holding the spanner firmly against the spindle, attach the Polishing Head
using a Clockwise rotation. Rotate until tight.

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Assembly
Step 2 : Auxiliary Handle Configuration
Ensure the machine is unplugged from a power source during these steps:
1. Using the included hex key, remove the bolt on the side of the machine you
want the handle.
2. Screw the Auxiliary handle into the threaded hole.
The machine can be used without attaching the handles. Simply use the Front
Palm rest.
!

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Assembly
Step 3 : D-Type Handle Configuration
Ensure the machine is unplugged from a power source during these steps:
1. As with the previous step using the included hex key, remove BOTH the bolts on
each side of the machine.
2. Position the D-type handle over the threaded holes, then re-insert the bolts to
secure the handle.
The D-type handle angle can be changed, just loosen the bolts and move the
handle to favoured position. Then re-tighten the bolts.
!

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Assembly
Step 4 : Attaching Polishing Pads
The Polishing pads are secured using a Hook and Loop system. Simply line up the
edges on the flat side of the pad, to the Polishing Head and press together. When
you want to remove, pull the polishing pad away from the machine.
The Wool Bonnet is meant to be used with older types of paint. BE CAREFUL if using
this as it can cause a lot of damage. This goes over the polishing pads, and
secured with a knot.

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Operation
Starting and Stopping
1. Firstly ensure the setting on the Speed Adjustment Dial (J) is set to MIN.
2. Press the Power Safety Switch (K).
3. Whilst holding the Power Safety Switch (K),press the On/Off Trigger (L), the
machine will now start.
!WARNING! When plugging in the
HYDAP900E, ensure the power
supply switch is off.
!WARNING! Ensure correct PPE is
worn whilst operating thing
machine (Eye Protection and
Gloves). Always hold the machine
with 2 hands. With 1 hand on the
Rear Handle, another on the Front
Palm Rest, Auxiliary or D-type
handles.
L
K
J