Hyxion HGG2012U Maintenance manual

OP3243
Gas Grill Manual for Installation, Care and Maintenance
Model:
Warning:
For outdoors use only.
This instruction manual contains important information necessary
for the proper assembly and safe use of the appliance.
Read and follow all warnings and instructions before assembling
and using the appliance.
Follow all warning and instructions when suing the appliance.
Do not leave the appliance unattended. Keep young children and
pets away.
Do not move the device during use.
Not intended to be installed in or on boats and should never be
used as a heater.
Close the valve of the gas cylinder after use.
The cover shall not be used while the unit is in operation and shall
not be installed until the unit has cooled.
Keep this manual for future reference.
1
HGG2012U

....
TABLE OF CONTENTS
Care and Maintenance. .....…..…………………………………………....…………....…3
Assembly Instructions ..…………………………...........…………………...……….…
Lighting Instructions ....................................................................................................
Exploded View Diagram and Parts
Warranty. ...........................................................…………………….....…….…
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish an open flame.
2
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish an open flame.
3. Open lid.
4. If odor continues, keep away
from the appliance and
immediately call your gas
supplier or your fire
department.
Never operate this appliance
unattended.
Never operate this appliance
within 10ft(3.0m) of any
structure,combustible material or
other gas cylinder.
Never operate this appliance
within of any
flammable liquid.
If a fire should occur,keep away
from the appliance and
immediately call your fire
department.
Do not attempt to extinguish an
oil or a grease fire with water.
Failure to follow these
instructions could result in fire or
explosion which could cause
property damage,personal
injury or death.
WARNING
1. Do not store or use gasoline
or other flammable liquids or
vapors in the vicinity of this
or any other appliance.
2. Any LP cylinder not
connected for use
should not be stored in the
vicinity of this or any other
appliance.
3. Never operate this appliance
unattended.
The appliance is not intended
for commercial use.The use of
alcohol,prescription or non
prescription drugs may impair
the consumer’s ability to
properly assembly or safety
operate the appliance.
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2
25ft(7.5m)
11
List..........................................................................13
............14
6

Precautions
WHEN USING THE GRILL, DO NOT TOUCH THE GRILL RACK, BURNER GRATE OR IMMEDIATE SURROUNDINGS
WHICH BECOME EXTREMLY HOT DURING USE AND CAN CAUSE BURNS.
AVOID ALLOWING EXCESS GREASE TO COLLECT IN THE GREASE TRAY AT THE BOTTOM OF THE GRILL'S
FIREBOX. CLEAN THE GREASE TRAY OFTEN.
FOR PROPER BURNER LIGHTING AND PERFORMANCE, KEEP THE BURNER PORTS CLEAN. IT IS NECESSARY TO
CLEAN THEM PERIODICALLY FOR OPTIMUM PERFORMANCE. FOR SAFE OPERATION, THE BURNERS MUST BE
MOUNTED CORRECTLY. THE BURNERS WILL ONLY OPERATE IN ONE DIRECTION.
CLEAN THE GRILL WITH CAUTION. TO AVOID STEAM BURNS, DO NOT USE A WET SPONGE OR CLOTH WHEN
CLEANING THE GRILL. TURN OFF ALL CONTROLS KNOBS AND MAKE SURE THE GRILL IS COOL BEFORE
CLEANING. WHEN USING AEROSOL SPRAYS TO CLEAN BURNERS BE VERY CAREFUL. ENSURE THAT THE
EQUIPMENT IS COOL BEFORE USING AN AEROSOL SPRAY, AS THE PRESENCE OF HEAT COULD CAUSE IT TO
CORRODE OR LIGHT THE QUIPMENT ON FIRE.
DO NOT USE THE GRILL FOR COOKING EXCESSIVELY FATTY MEATS OR PRODUCTS, WHICH CAN CAUSE
FLARE-UPS. DO NOT OPERATE THE GRILL UNDER UNPROTECTED COMBUSTIBLE CONSTRUCTION. USE ONLY IN
WELL VENTILATED AREAS. DO NOT USE IN BUILDINGS, GARAGES, SHEDS, BREEZEWAYS OR OTHER SUCH
ENCLOSED AREAS. THIS UNIT IS FOR OUTDOOR USE ONLY.
CAUTION: BEWARE OF FLASHBACK
CAUTION: SPIDERS AND SMALL INSECTS OCCASIONALLY SPIN WEBS OR MAKE NESTS IN THE GRILL BURNER
TUBES DURING TRANSIT AND WAREHOUSING. THESE WEBS CAN LEAD TO GAS FLOW OBSTRUCTION, WHICH
COULD RESULT IN A FIRE IN AND AROUND BURNER TUBES. THIS TYPE OF FIRE IS KNOWN AS “FLASH-BACK”
AND CAN CAUSE SERIOUS DAMAGE TO YOUR GRILL AND CREATE AN UNSAFE OPERATING CONDITION FOR THE
USER.
ALTHOUGH AN OBSTRUCTED BURNER TUBE IS NOT THE ONLY CAUSE OF “FLASH-BACK”, IT IS THE MOST
COMMON CAUSE.
TO REDUCE THE LIKELIHOOD OF “FLASH-BACK”, YOU MUST CLEAN THE BURNER TUBES BEFORE ASSEMBLING
YOUR GRILL, AND AT LEAST ONCE A MONTH IN LATE SUMMER OR EARLY FALL WHEN SPIDERS ARE MOST
ACTIVE. ALSO PERFORM THIS BURNER TUBE CLEANING PROCEDURE IF YOUR GRILL HAS NOT BEEN USED FOR
AN EXTENDED PERIOD OF TIME. A CLOGGED TUBE CAN LEAD TO A FIRE BENEATH THE GRILL.
SAFETY INFORMATION
•NEVER OPERATE THIS BBQ WITHOUT A PRESSURE REGULATOR.
•IF THE REGULATOR IS NOT SUPPLIED WITH YOUR BARBECUE - DEPENDING ON WHICH GAS YOU DECIDE TO
USE –TURN TO YOUR LOCAL GAS DEALER FOR A REGULATOR.
•THE FOLLOWING SUPPLY PRESSURES ARE A GUIDE ONLY.
•SUPPLY PRESSURES STATED IN TECHNICAL DESCRIPTION AS GUIDANCE.
3
AND
CARE MAINTENANCE

PROPER PLACEMENT AND CLEARANCE OF GRILL
•Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors
only.
•Do Not install this unit into combustible enclosures.
•Minimum clearance fromsides and back of unit to combustible construction, 24 inches (61cm) from both sides and 24 inches
(61cm) from the back.
•DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intended to be
installed in or on recreational vehicles and/or boats.
•Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied
with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.
•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if
the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that
specified by the manufacturer.
•Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other
types of regulator. Contact customer service for manufacturer specified replacement parts.
•This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating
Valves for LP Gas ANSI/ UL 144.
•Do not use briquettes of any kind in the grill.
•The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will
block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the
warranty.
•Keep the back and side cart free and clear from debris. Keep any electrical supply cord or the rotisserie motor cord away from
the heated areas of the grill.
•Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a
windbreak will be required. Always adhere to the specified clearance.
•Never use a dented or rusty propane tank.
•Keep any electrical supply cord and the fuel supply hose away from any heated surface
•While lighting, keep your face and hands as far away from the grill as possible.
•Burner adjustment should only be performed after the burner has cooled.
4
WARNING:
If step over the hose,may cause the hazard of tripping over the hose and tipping of the supply cylinder.

WARNING
1. Always operate the grill on a tabletop, no higher than 32 inches(81cm).
2. Place the propane tank on the ground immediately Adjacent to the tabletop, no further than 24
inches(61cm) from the grill.
3. Failure to follow these instructions could cause the propane tank to overheat and vent propane
which could ignite causing serious personal juries or property damage and/or a tripping hazard
over the gas hose or propane tank, pulling the grill off the tabletop causing
serious personal injuries or property damage.
5

3.Unfold the legs until hearing a "click".
2.Use the nut to fix them.
supporter to connect.
and insert them into the hole of the leg and
combine the 1/4*35mm screw and the flat washer,
1.Surround the supporter with the leg,
6

7
Fig2 : Installing the grease tray under the firebox as below showing.
Fig3: Putting the flame tamer on the burner then put the grid on the firebox as below showing:
2
7

Note: Always keep the cylinder at
90° (upright) orientation to provide
vapor withdraw.
Keep the fuel supply hose
away from any heated surface(s).
Tank Installation
If the outdoor cooking appliance is not
in use, the gas must be turned “OFF” at the Liquid
Propane Cylinder.
If the outdoor cooking gas appliance is not in use,
the gas must be turned off at the supply cylinders.
Storage of an outdoor cooking gas appliance
Indoor is permissible only if the cylinder(s) is/are
Disconnected and removed from the outdoor
cooking gas appliance.
Cylinder(s) must be stored outdoor out of the reach
of the children and must not be stored in a building,
garage or any other enclosed area.
Cylinder(s) used must include a collar to protect the
cylinder valve.The specific size and capacity of 20lb.
L.P. cylinder (18-1/4”(46.35cm) high, 12-1/4”
(31cm) diameter) Cylinder(s) to be used only.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the
type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other
types of cap or plugs may result in leakage of propane.
INSTALLATIONINSTRUCTIONS
GAS HOOK-UP
Only the pressure regulator and hose assembly suitable for the grill should be used. Any
replacement pressure regulator and hose assembly must be specified by the grill
manufacturer.
This grill is configured for Propane, butane or LPG. Do not use a Natural Gas supply.
Total gas consumption (per hour) with all burners set on “HI”:
Main burners 20,000BTU(5.8kw).
Total 20,000BTU(5.8kw).
Cylinder
Regulator
8

LEAK TESTING
GENERAL
Although all gas connections on the grill are
leak tested at the factory prior to shipment, a
complete gas tightness check must be
performed at the installation site due to
possible mishandling in shipment, or
excessive pressure unknowingly being
applied to the unit. Periodically check the
whole system for leaks following the
procedures listed below. If the smell of gas is
detected at any time you should immediately
check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed
from the grill including the burner tie-down
straps.
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN OPEN
FLAME.
Make a soap solution of one part liquid
detergent and one part water. You will need a
spray bottle, brush, or rag to apply the
solution to the fittings. For the initial leak test,
make sure the L.P. cylinder is full.
TO TEST
1. Make sure the control valves are in the
“OFF”position, and turn on the gas supply.
2. Check all connections from the LP gas
regulator and supply valve up to and including
the connection to the manifold pipe assembly
(the pipe that goes to the burners). Soap
bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the
gas supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of
Only those parts recommended by the
manufacturer should be used on the grill.
Substitution will void the warranty. Do not use the
grill until all connections have been checked and
do not leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the
factory prior to shipment; however, variations in
the local gas supply may make it necessary to
adjust the burners. The flames of the burners
should be visually checked.
Flames should be blue and stable with no yellow
tips, excessive noise or lifting. If any of these
conditions exist, check to see if the air shutter or
burner ports are blocked by dirt, debris, spider
webs, etc. If you have any questions regarding
flame stability, please call customer service
ALWAYS CHECK FOR LEAKS AFTER
EVERY L.P. TANK CHANGE
Check all gas supply fittings for leaks
before each use. It is handy to keep a
spray bottle of soapy water near the
shut-off valve of the gas supply line.
Spray all the fittings. Bubbles indicate
leaks.
the fittings, turn off the gas supply and contact
customer service at 1-877-288-8099.
1-877-288-8099
9

STATEMENT
1. The LP gas supply cylinder(s) to be used must be:
a) Constructed and marked in accordance with the Specifications for LP-Gas Cylinders of the
U.S.Department of Transportation (D.O.T) or the National Standard of Canada, CAN/CSA-B339,
Cylinders,Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable;
b) Provided with a listed overfilling prevention device.
c) Provided with a cylinder connection device compatible with the connection for outdoor cooking
appliances.
2. The installation must confirm with local codes or, in the absence of local codes, with either the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases ANSI/NFPA
58; Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handing Code,
B149.2, or the standard for Recreational Vehicles..
3. This outdoor cooking gas appliance is not intended to be installed in or on boats.
4. Checking orifices alignment with burners
Orifices may shift during assembly and movement. Check the orifices alignment with the burners
according to the following illustrations before lighting.
5. Maintenance instructions :
(a) Keeping outdoor cooking gas appliance area clear and free from combustible materials, gasoline
and other flammable vapors and liquids.
(b) Not obstructing the flow of combustion and ventilation air.
(c) Keeping the ventilation opening(s) of the cylinder enclosure free and clear from debris.
(d) Visually checking burner flames.
10

WARNING
When lighting, keep your face and hands as far
away from the grill as possible.
CAUTION
When using a match to light the grill make
sure to use the attached lighting rod.
CAUTION
Remove the cooking grids when using
a match to light the grill.
WARNING
Before lighting, please check the connection with
proper procedure if leak turn the gas off.
(e) Checking and cleaning burner/venturi tubes for insects and insect nests.A clogged
tube can lead to a fire beneath the grill.
LIGHTING INSTRUCTIONS
Before Lighting
Inspect the gas supply hose prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it
must be replaced prior to use.
Connect the regulator (type QCC791) onto the cylinder, and leak check the hose and regulator
connections before operating the grill.
Only the pressure regulator and hose assembly supplied with the unit should be used. Never substitute
regulators. If a replacement is necessary, contact customer service for proper replacement.
WARNING
Do not use the grill if the odor of gas is present. Contact customer service
at 1-877-288-8099.
TO LIGHT THE MAIN BURNERS
1. READ THE OPERATING INSTRUCTIONS BEFORE LIGHTING.
2. OPEN LID DURING LIGHTING AND MAKE SURE ALL KNOBS ARE IN THE OFF POSITION.
3. TURN ON THE CYLINDER VALVE. PUSH AND TURN BURNER KNOB SLOWLY TO“MAX” THEN
RELEASE THE KNOB.
4. IF IGNITION DOES NOT OCCUR IN 5 SECONDS, TURN THE BURNER CONTROL(S) OFF, WAIT 5
MINUTES, AND REPEAT THE LIGHT PROCEDURE.
TO LIGHT THE GRILL WITH MATCH
If a burner will not light after several attempts using the control knobs, the burners may be
lit with a Match.
11
WARNING
This appliance will be hot during and after use.
Use insulated oven mitts or gloves for protection
from hot surfaces or splatter from cooking liquids.
If the burner accidently extinguished,
turn the control knob(s) off,and repeat
the light procedure.
STATEMENT:
The cylinder supply system must be arranged for vapor withdrawal.

12
WARNING
Do not store a spare LP-Gas cylinder
under or near the appliance.
WARNING
Never fill the cylinder beyond 80 percent
full.
WARNING
If the information in above warning is not followed exactly, a fire causing death or
serious injury may occur.
1. If you have already attempted to light the main burner with the igniter, allow 5 minutes for any
accumulated gas to dissipate.
2. Insert a match into the lighting rod.
Ignite the match and insert through the cooking grids to the burner.
3. If the burner does not light within seconds turn the knob to the “OFF” position, wait 5 minutes and try
again.

NO. Part Description QTY. NO. Part Description QTY.
1 Main Lid Hinge Bolt 2 14 Knob 2
2 Lid“R”Pin 2 15 Leg Plug 4
3 Main Lid 1 16 Foot Stand Leg ,Right 1
4 Lid Rubber Pad 2 17 Grease Tray 1
5 1 18 Lighting Rod 1
6 Lid Handle Insulating Spacer 2 19 Burner Supporter 2
7 Handle 1 20 Fixed Plate for Flame Tamer 2
8 Foot Stand Leg ,Left 1 21 Main Burner 2
9 Main Firebox 1 22 Flame Tamer 2
10 Manifold with valve 1 23 Cooking Grid 1
11 Regulator and Hose 1 24 Latch 2
12 Control Panel 1
13 Knob Bezel 2
13
24
Temperature gauge

14
ONE-YEAR LIMITED WARRANTY
Corp.warrants your gas grill to be free from manufacturer’s defects in workmanship or
material under normal operating conditions for one (1) year from the original date of purchase.
This warranty only applies if the item is purchased for use in Canada andUSA is available to
the originalpurchaser only. This warranty applies only to products sold at retail.
Corp.will, at its option, repair or replace free of charge anydefective part, where the
purchaser has notified Corp. within the warranty period. In the event of product
replacement, the current equivalent modelwill be provided. The obligation of Corp.under
this warranty is expressly limited to such repairs or replacement. This warranty does not cover
the freight costs to and from the authorized repair facility.
Corp. reserves the right to require photographic evidence of damage, or that defective
parts be returned, postage and or freight prepaid by the consumer for review and examination.
Warranty Program:
Proof of purchase is required to access this warranty program, which is in effect from the date of
purchase. If you are not able to provide proof of purchase before or after the warranty has
expired, you will be subject to parts, shipping and handling fees.
Full 30-Day Warranty:
Any missing parts can be replaced at no charge within 30 days from the date of purchase, with
a valid proof of purchase.
Limited Warranty:
One (1) year warranty on all parts in regards to damage affecting the operation of the gas grill.
Warranty Provisions:
This warranty is non-transferable anddoes not cover failures due to misuse or improper
installation or maintenance.
This warranty is for replacement of defective parts only. We are not responsible for
incidental or consequential damages or labor costs.
This warranty does not cover chips and scratches of porcelain, non-stick or painted
surfaces, nordoes it cover corrosion or discolouration due to misuse, lack of maintenance,
hostileenvironment, accidents, alterations, abuse or neglect.
This warranty does not cover damage caused by heat, abrasive and chemical cleansers,
resulting in chipped porcelain enamel parts or anydamage to other components used in the
installation or operation of the gas grill.
Some provinces do not allow limitations on how long an implied warranty lasts, so the
above limitation may not apply to you.
Some provinces do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may notapply to you. This warranty gives you specific legal
rights. You may also have other rights, which vary from province to province.
Hyxion
Hyxion
Hyxion
Hyxion
Hyxion