IAC INDUSTRIES D4 User manual

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INDUSTRIES
Quick Ship
D4 SINGLE SIDED & DOUBLE SIDED
STARTER & ADDER WORKSTATIONS
& ACCESSORIES
IAC INDUSTRIES
3831 S BULLARD AVE., GOODYEAR, AZ 85338
Phone [phone] Fax [phone]
QS Dimension 4
REV. (042318P65) Assembly Instructions

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QS DIMENSION 4
ASSEMBLY INSTRUCTIONS
Page #
2 & 3 Attention Notes
4 to 8 D4 Single Sided Starter & Adder
9 to14 D4 Double Sided Starter
Accessories
15 to17 Q.S. D4 Light Assembly
18&19 Q.S. Drawer Assembly
20 Q.S. D4 Electrical Channel
21 & 22 Q.S. D4 Shelf Assembly
23 Q.S. D4 Ergo Tool Trolley System
24 Q.S. D4 Parts Cup Stringer –Standard /ESD
24 Q.S. D4 Ergo Part Cup Rail –Standard /ESD
25 Q.S. D4 Part Cup Rack 12 Bin
26 Q.S. D4 Standard Footrest Tube
27 Q.S. Ergo Footrest Pan
28 Q.S. D4 CRT Platform Standard Laminate
29 Q.S. D4 Keyboard Holder CRT
30 Q.S. D4 FPD Swing Arm Assembly Universal
31 Q.S. FPD Keyboard Holder with Mouse Pad Assembly
32 QS Swing Arm Pegboard Assembly
33 Q.S. D4 Universal CPU Holder Slide Out
34 & 35 ESD Worksurface Grounding
36 Worksurface Cleaning
PLEASE NOTE:
All Quick Ship Accessories include their own assembly instructions.
Accessories instructions are included in this instruction also.
Cautionary Notes and Warnings:
IAC strongly recommends care must be taken during the lifting and positioning of
all workstation components as they can be heavy and awkward to lift, move and
install. Only qualified installation personnel using the proper Personal Protective
Equipment should be allowed to lift any of these components into place. Failure to
use proper lifting techniques and proper Personal Protective Equipment could
result in injury individuals, the workstation and/or surrounding property. IAC
Industries is not responsible for any injuries sustained or damage to the
workstation and its contents and/or damage to surrounding property caused
during the proper or improper installation of the workstation.

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ATTENTION:
IAC Industries takes great care in the packing of it’s products, however damage
can occur during shipment. Check all packages and parts for any signs of
damage. If damage is evident STOP and contact the carrier that delivered your
order. Request a freight claim inspector to document the damage and begin the
freight claim process.
Tools required:
Wrenches 7/16” and 1/2”, socket with ratchet or open end wrench
Phillips screwdriver 8” long
Utility knife
Safety glasses and light duty protective gloves
NOTE: Power tools are NOT recommended unless they are equipped with a torque limiting
device which can limit the torque to 10 foot lbs maximum at aluminum attachment points,
and 15 foot lbs for all other attachment points.
Unpack your order and separate like parts into separate areas. Be careful not to
damage parts as they are being moved around and put into position. Also be
sure all parts are removed from the packing materials before these materials are
thrown away.
Locate the hardware kits and keep them in a central area. If the assembly is
going to take more than one day, all individual hardware pieces should be
returned to a central location.
Check all parts and hardware kits against the itemized packing list found with the
assembly instructions. If you believe there are parts missing from your order
please contact IAC Industries customer service HOTLINE at 800-989-1422.
If your order has ESD worksurfaces or accessories please review pages 34 and
35 for cautions and helpful suggestions before you begin assembling the
workstations.
WARNING:
ALL PARTICLE BOARD USED IN IAC INDUSTRIES PRODUCTS ARE SOURCED ONLY FROM
VENDORS THAT ARE CARB ATCM PHASE 2 AND TSCA TITLE VI COMPLIANT WITH VALID
CERTIFICATES.Drilling, Sawing, Sanding or Machining Wood products can expose you to wood dust, a substance
known to the state of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask
to other safeguards for personal protection. This product can expose you to chemicals, including formaldehyde, which is
known to the state of California to cause cancer, and methanol, which is known to the state of California to cause birth
defects or other reproductive harm. For more information please visit, www.P65WARNINGS.CA.GOV/WOOD. COPY OF
VENDOR CERTIFICATE AVAILABLE UPON REQUEST.

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Quick Ship D4 Single Sided Workstation Starter & Adder
ITEM DESCRIPTION QTY
1 Q.S. D4 Back Panel 1
2 Q.S. D4 Top Support Bracket LT 1
3 Q.S. D4 Top Support Bracket RT 1
HARDWARE KIT QS-HWR214
ITEM DESCRIPTION QTY
A Bolt 5/16-18 x .75 SQH 8
B Washer 5/16 Flat 8
C Nut 5/16-18 Hex Keps 8
Please read Caution and Warning Notices found on page 2.
Step 1:
Install 5/16-18 x .75 square head bolts item A, 5/16 flat washer item B, and 5/16-18 hex head
keps nuts item C into each end of all back panels item 1 and into all top support brackets items 2
and 3 as shown below. Do not tighten this hardware.
Step 2:
Make small pencil marks on the uprights approximately 1 1/4” lower than the desired working
height. It is a good idea to make these marks all the uprights at the same time. Install the back
panel and top support bracket by leaning an upright against a wall or have a second person hold it
and install the square head bolts into the milled slots in the nut channels of the upright. Gently
slide the back panel and top support brackets to the pencil marks and tighten the hex head keps
nuts to hold them in place. Do not tighten this hardware to more than 10 foot lbs of torque. Doing
so will cause scoring to the aluminum of the upright.

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Step 3:
Attach the back panel to the second upright by having one person hold the back panel in place
while another person lifts the upright so that the square head bolts can be installed into the milled
slots in the upright nut channel and gently sliding the upright down to the floor. Gently slide the
back panel to the pencil marks on the upright and tighten the hex head keps nuts to hold it in
place. Do not tighten this hardware to more than 10 foot lbs of torque. Attach the top support
bracket by aligning the square head bolts with the milled slots in the upright nut channel and
gently sliding it to the pencil marks and tighten this hardware to a maximum of 10 foot lbs of
torque. Do not over tighten the hardware.
Step 4:
Attach the add-on back panels and top support brackets to the starter uprights by repeating Step
2 above. Be sure to maintain the same back panel and top support bracket height so that the
worksurface heights will be the same.
Step 5:
Attach the next add-on upright to the back panel and top support bracket to by repeating Step 3
above. Be sure to maintain the same back panel and top support bracket height so that the
worksurface heights will be the same.

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ITEM DESCRIPTION QTY
4 Q.S. D4 S/S Worksurface 1
5 Q.S. D4Hat Section 2
HARDWARE KIT QS-HWR214
ITEM DESCRIPTION QTY
B Washer 1/4 Flat Black 16
D Bolt 1/4-20 Hex Head Black 16
Step 6:
Lay the worksurface upside down on a clean padded surface. Position the worksurface hat
sections over the threaded inserts in the front and middle portion of the worksurface and center
them left to right of the worksurface. Attach each hat section with 8 sets of Item # D and B.
Tighten hardware only when all bolts are started by hand. Do not tighten this hardware to more
than 10 foot lbs of torque. Do not over tighten. If this is an ESD worksurface attach the ESD
Coupler Nut found in hardware kit QSHWR014. See page 32 for installation caution notes.
Note:
If your order includes 6” or 12” single drawers units you can assemble the drawer cases onto the
worksurface hat sections at this time. This makes the attachment of the drawer cases easier but
also makes the worksurfaces heavier and therefore more difficult to turn over and place into
position. Caution must be taken during this process to insure that assemblers are not injured
during and that the worksurfaces and the surrounding areas are not damaged. If you choose to
assembly the drawer cases to the worksurface at this time IAC Industries recommends that all
assemblers are wearing proper safety equipment. Refer to page 18 for drawer assembly
instructions.

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HARDWARE KIT QS-HWR214
ITEM DESCRIPTION QTY
D Bolt 1/4-20 Hex Head Black 8
B Washer 1/4 Flat Black 8
Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper
door cabinets, footrests and electrical channels IAC Industries recommends that they be
assembled to the uprights before you install the worksurfaces. This reduces the reach distances
for installing these items making assembly much easier and safer.
Step: 7
Turn the worksurface sub assembly over and carefully place the rear of the worksurface onto the
top support brackets. Align the side cutouts of the worksurface between the uprights and gently
slide it into position. There should be approximately a 1/16” gap between the front of the upright
and the cutout in the worksurface, and approximately a 1/8” gap between the side of the uprights
and the side of the cutouts.
Step: 8
Align the threaded inserts in the bottom of the worksurface with the slots in the back panel and top
support brackets. Install 4 each item # D and B into the slots in the back panel, and 2 each item #
D and B in the slots in each top support brackets by hand. When all hardware is installed and the
worksurface is aligned, squared and leveled with the uprights, tighten all worksurface hardware.
Do not over tighten.
Note: If you are assembling starters and adders it is best not to tighten any of the worksurface
attachment hardware until all the worksurfaces are installed. Then align, square and level all the
worksurfaces and tighten attachment hardware. Do not over tighten.
Please read Caution and Warning Notices found on page 2.

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HARDWARE KIT QS-HWR214
ITEM DESCRIPTION QTY
5 Bolt 1/4-20 Hex Head Black 2
6 Washer 1/4 Flat Black 2
Step: 9
Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and
the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface
hardware. Do not over tighten. Tie plates are used to secure each starter and adder worksurface
to the next. Position the tie plate over the threaded inserts in the bottom of the worksurface and
attach using 2 each item # 5 and 6 hardware Double-check the worksurface alignment before
tightening this hardware. Do not over tighten.
Please read Caution and Warning Notices found on page 2.

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Quick Ship D4 Double Sided Workstation Starter & Adder
ITEM DESCRIPTION QTY
2 Q.S.D4 D/S Top support bracket LT 2
3 Q.S.D4 D/S Top support bracket RT 2
HARDWARE KIT QS-HWR267
ITEM DESCRIPTION QTY
A Bolt 5/16-18 x .75 SQH 16
B Washer 5/16 Flat 16
C Nut 5/16-18 Hex Keps 16
Step: 1
Install 5/16-18 x .75 square head bolts item A, 5/16 flat washer item B, and 5/16-18 hex head
keps nuts item # C into all D/S top support brackets items 2 and 3 as shown below. Do not tighten
this hardware.
Step: 2
Make small pencil marks on the uprights approximately 1 1/4” lower than the desired working
height. It is a good idea to make these marks all the uprights at the same time. Install the D/S top
support brackets by leaning an upright against a wall or having a second person hold it and install
the square head bolts into the milled slots in the nut channels of the upright. Gently slide the D/S
top support brackets to the pencil marks and tighten the hex head keps nuts to hold them in
place. Do not tighten this hardware to more than 10 foot lbs of torque. Doing so will cause scoring
to the aluminum of the upright. Attach the second D/S top support bracket to the opposite upright
in the same manner. Do not over tighten.

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ITEM DESCRIPTION QTY
1 Q.S. D/S Back Panel 2
HARDWARE KIT QS-HWR276
ITEM DESCRIPTION QTY
B Washer 1/4 Flat Black 16
D Bolt 1/4-20 Hex Head Black 16
Step: 3
Attach the D/S back panel item 1 to the D/S top support bracket by placing it over the threaded
inserts in the bracket flange and installing 2 each items # B and D into the inserts. Attach a
second back panel to the opposite top support brackets flange in the same way. Do not tighten
the bolts at this time.
Step: 4
Attach the D/S back panels item 1 to the D/S top support bracket of the second upright by placing
it over the threaded inserts in the bracket flange and installing 2 each items # B and D into the
inserts. Do not tighten the bolts at this time.

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Step 5:
Attach the add-on top support brackets to the starter uprights by repeating Step 2 above. Be sure
to maintain the same top support bracket height so that the worksurface heights will be the same.
Attach the D/S back panels item 1 to the D/S top support bracket of the starter upright by placing it
over the threaded inserts in the bracket flange and installing 2 each items # B and D into the
inserts. Do not tighten the bolts at this time.
Step: 6
Attach the adder D/S back panels item 1 to the D/S top support brackets of the adder upright by
placing it over the threaded inserts in the bracket flange and installing 2 each items # B and D into
the inserts. Do not tighten the bolts at this time. Repeat this process for as many adder benches
ordered.

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ITEM DESCRIPTION QTY
4 Q.S. D4 D/S Worksurface 2
5 Q.S. D4 Hat Section 4
HARDWARE KIT QS-HWR276
ITEM DESCRIPTION QTY
D Bolt 1/4-20 Hex Head Black 32
B Washer 1/4 Flat Black 32
Step: 7
Lay the worksurfaces upside down on a clean padded surface. Position the worksurface hat
sections over the threaded inserts in the front and middle portion of the worksurface and center
them left to right of the worksurface. Attach each hat section with 8 sets of Item # D and B.
Tighten hardware only when all bolts are started by hand. Do not tighten this hardware to more
than 10 foot lbs of torque. Do not over tighten. If this is an ESD worksurfaces attach the ESD
Coupler Nuts found in hardware kit QSHWR014. See page 32 for installation caution notes.
Note:
If your order includes 6” or 12” single drawers units you can assemble the drawer cases onto the
worksurface hat sections at this time. This makes the attachment of the drawer cases easier but
also makes the worksurfaces heavier and therefore more difficult to turn over and place into
position. Caution must be taken during this process to insure that assemblers are not injured
during and that the worksurfaces and the surrounding areas are not damaged. If you choose to
assembly the drawer cases to the worksurface at this time IAC Industries recommends that all
assemblers are wearing proper safety equipment. Refer to page 18 for drawer assembly
instructions.

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ITEM DESCRIPTION QTY
5 Bolt 1/4-20 Hex Head Black 16
6 Washer 1/4 Flat Black 16
Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper
door cabinets, footrests and electrical channels IAC Industries recommends that they be
assembled to the uprights before you install the worksurfaces. This reduces the reach distances
for installing these items making assembly much easier and safer.
Please read Caution and Warning Notices found on page 2.
Step: 8
Turn each worksurface sub assembly over and carefully place the rear of the worksurface onto
the top support brackets. Align the side cutouts of the worksurface between the uprights and
gently slide it into position. There should be approximately a 1/16” gap between the front of the
upright and the cutout in the worksurface, and approximately a 1/8” gap between the side of the
uprights and the side of the cutouts.
Step: 9
Align the threaded inserts in the bottom of each worksurface with the slots in the back panels and
top support brackets. Install 4 sets per worksurface each of items # 5 and 6 into the slots in the
back panels, and 4 sets each of items # 5 and 6 in the slots in each top support bracket by hand.
When all hardware is installed and the worksurfaces are aligned, squared and leveled with the
uprights, tighten all worksurfaces hardware. Do not over tighten.
Note1: If you are assembling starters and adders it is best not to tighten any of the worksurface
attachment hardware until all the worksurfaces are installed. Then align, square and level all the
worksurfaces and tighten all attachment hardware. Do not over tighten.

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ITEM DESCRIPTION QTY
5 Bolt 1/4-20 Hex Head Black 2
6 Washer 1/4 Flat Black 2
Please read Caution and Warning Notices found on page 2.
Step: 10
Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and
the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface
hardware. Do not over tighten. Tie plates are used to secure each starter and adder worksurface
to the next. Position the tie plate over the threaded inserts in the bottom of the worksurface and
attach using 2 each item # 5 and 6 hardware Double-check the worksurface alignment before
tightening this hardware. Do not over tighten.

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Q.S. D4 Light Assembly
QS-2012302 (60) QS-2012303 (72)
ITEM DESCRIPTION QTY
1 D4 Light Fixture Sub-assembly 1
HARDWARE KIT QS-HWR216
ITEM DESCRIPTION QTY
A Bolt 5/16-18 X .750 SQH 4
B Washer 5/16 Flat 4
C Nut 5/16-18 Hex Keps 4
D D4 Light Mounting Bracket 2
E Diffuser Retainers STD. 2” 2
Step 1:
Install 5/16-18 X .750 square head bolts item A, 5/16 flat washers item B, and 5/16-18 hex head
keps nuts item C into light fixture brackets item D as shown below. Do not tighten this hardware.
Step 2:
Install the light fixture brackets by placing the square head bolts into the milled slots in the front nut
channels of each of the left and right side uprights. Gently slide the top of light fixture brackets to the
desired location on the uprights, usually the top of the uprights, and tighten the hex head keps nuts.
Do not over tighten this hardware, as this will cause scoring to the aluminum of the upright.
Step 3:
Carefully lay the light housing upside down on a padded surface. Remove the tri-wheel and flat
washer from the threaded stems at each end of the light housing. Leave the plastic washer on the
threaded stems. Remove the light fixture diffusers from the light fixture sub-assembly and store in a
safe place until they are needed. If you have the correct light tubes you can install them at this time.
See Step 5 for light tube installation.

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Step 4:
IAC recommends that the installation of the light fixture sub-assemblies onto the light brackets to
be conducted by two assembly personnel. Flip the light fixture sub-assembly over and lift it into
position between the light fixture brackets. The on/off switch should be on the front right hand
side. Install the threaded stem of one end of the light fixture sub-assembly into the slot in the light
bracket and attach it using the 1/4 flat washer and tri knob that were removed in Step 3. Install the
other end of the light fixture sub-assembly by gently pulling the light bracket open enough to place
the threaded stem in the slot of the light bracket. Attach it using the 1/4 flat washer and tri-knob.
Slide the light fixture sub-assembly as far back in the slots in the light brackets as possible and
tighten the tri-knobs enough to hold it in place. Continue with the assembly of other options such
as shelves and electrical channels if needed. When accessory installation is complete continue
with the assembly of the worksurfaces as required.
Step 5:
Q.S. D4 light fixtures use energy saving Electronic Ballasts that require high efficiency T8 light
tubes. IAC recommends F32 T8 light tubes to be used in all Q.S. D4 standard light fixtures. Install
the light tube into the light tube holders located at each end of the light fixture by inserting one of
the two pins on each end of the light tube into the channel of light tube holders. Insert the second
pin of the light tube in the channel of the light tube holders and slowly turn the light tube into the
channels. Rotate the light tube into the light tube holders, being sure both pins of the light tube are
in the light tube holder channels, until the light tube locks into place. Before plugging in and
turning the light fixture on double check that all four pins of the light tubes are in the light tube
holders correctly.

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Step 6:
When the light tubes are installed, install the light diffuser by sliding it’s back edge into the
opening at the back of the light housing sliding it back until the front edge of the diffuser can be
pushed up into the light fixture housing. Slide the diffuser forward slightly until it rests on the front
edge of the light housing.
Step 7:
When the light diffusers are installed, gently push the diffuser up and slide the opening of the
flexible plastic retainers (item E) over the center of the light housing between the two pcs of
diffusers. Gently reposition the diffuser so that it drops into place
Please Note: Diffuser Retainers (item E) only go in the center between the two pcs. of diffusers. It is
only used on lights with more than one diffuser.

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Q.S. Drawer Assembly
QS- 20500002 (6) QS-2050004 (12)
HARDWARE KIT QS-HWR277
ITEM DESCRIPTION QTY
A Bolt, 1/4-20 X .750 SQ Black 4
B Washer 1/4 Flat Black 12
C Nut, 1/4-20 Hex Keps Black 8
D Bolt, 1/4-20 X .750 Hex Head 4
Step: 1
Remove drawer by pulling it out of drawer case enough to locate the two small plastic tabs on the
drawer slides. Push the right tab DOWN and the pull left tab UP and pull the drawer body out of
the drawer slides.
Step: 2
Attach case to the worksurface hat sections by sliding the heads of two1/4-20 X .75 square head
bolts item A into each worksurface hat section. Place the drawer case mounting slots over the
bolts and secure with 1/4 flat washers item B and 1/4-20 hex nuts item C. Slide the drawer case to
the center of the worksurface and hand tighten the hardware only. When the worksurface is
assembled to the workstation frame slide the drawer to the desired location and tighten the
mounting hardware. Install the drawer body at this time. (See page 19)
NOTE: Although IAC does not recommend customers assemble suspended cabinets to the
worksurface before they are assembled to the workstation frames, if you decide to do this ALL
drawers must be removed from the suspended cabinets before they are assembled to the
worksurfaces. This will make the cabinets lighter and therefore make it easier to turn the
worksurfaces over and assemble them to the workstation frames.

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Before Installing the Drawer Body back into the Drawer Case:
Once bench is complete and is in the right side up position you can install your drawer bodies
back into the single drawer or cabinets, but before installing the two parts (Drawer body/Drawer
Case) of the drawer assembly together you much do the following:
1. Make sure the Red locking mechanism in in the closed position: Using the switch of the
Red locking mechanism, close the spring loaded Red locking mechanism by turning the
switch up or down (depend on what side your setting) position until the Red locking
mechanism closes.
Switch
Before installing the drawer body slide into the Drawer Housing slide please make sure
that both of the “Ball bearing tracks” on the outside left and right pieces are all the way
forward. Install drawer body part of slide to drawer housing part of slide making sure the
slide are aligned with each other. Insert the drawer body all the way in then all the way out
making sure the two part work OK.
Ball bearing tracks
Outer piece
Inner piece

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\
Q.S. D4 Electrical Channel
QS-2012212 (60) QS-2012213 (72)
HARDWARE KIT QS-HWR203
ITEM DESCRIPTION QTY
A Bolt 5/16-18 x .75 SQH 2
B Flat Washer 5/16 2
C Knob, Tri-Wheel 5/16-18 2
D D4 Elect Adj. Mounting Bracket 2
E D4 Elect Base Mounting Bracket 2
Step 1:
Place two the base brackets item E over the slot in the mounting brackets item D as shown.
Loosely attach the 5/16-18 x .75 square head bolts item A the 5/16 flat washers item B and the
5/16-18 tri-wheel knobs item C hardware as shown. Do not tighten.
Step 2:
Slide the end of the mounting bracket assembly into the groove in the BACK of the electrical
channel as shown. Tap the mounting bracket into place with a rubber mallet if necessary. The
electrical channel may be placed at any height required.
Step 3:
For Single Sided benches place the square head bolts attached to each of the mounting brackets
into one of the milled slots in the rear vertical channel of the uprights at the same time and gently
slide the mounting brackets to the desired height and tighten the tri-knobs item C. For Double side
benches the electrical base-mounting brackets are reversed and the square head bolts are placed
in the milled slot in the front vertical channel of the uprights.