IAC INDUSTRIES DIMENSION 4 User manual

INDUSTRIES
Rev. 042318P65)
IAC INDUSTRIES
3831 S BULLARD AVE., GOODYEAR, AZ 85338
Phone (714) 990
-
8997 Fax (714) 990
-
0557
www.iacindustries.com
DIMENSION 4
Assembly Instructions

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DIMENSION 4
ASSEMBLY INSTRUCTIONS
Page #
3 Attention Notes
4 - 9 D4 Single Sided Starter & Adder
10 -16 D4 Double Sided Starter & Adder
17 SES Standard Electrical System
18-22 PDS-II Power Distribution System
23-24 Corner Worksurface Radius/Square
25-35 Corner Shelf Worksurface Radius/Square
36-37 Drawer/Cabinet
38-40 Light Fixtures
41 Electrical Channels
42-43 Shelves
Cautionary Notes and Warnings:
IAC strongly recommends care must be taken during the lifting and positioning of
all workstation components as they can be heavy and awkward to lift, move and
install. Only qualified installation personnel using the proper Personal Protective
Equipment should be allowed to lift any of these components into place. Failure
to use proper lifting techniques and proper Personal Protective Equipment could
result in injury individuals, the workstation and/or surrounding property. IAC
Industries is not responsible for any injuries sustained or damage to the
workstation and its contents and/or damage to surrounding property caused
during the proper or improper installation of the workstation.
WARNING:
ALL PARTICLE BOARD USED IN IAC INDUSTRIES PRODUCTS ARE SOURCED ONLY FROM
VENDORS THAT ARE CARB ATCM PHASE 2 AND TSCA TITLE VI COMPLIANT WITH VALID
CERTIFICATES.Drilling, Sawing, Sanding or Machining Wood products can expose you to wood dust, a substance
known to the state of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask
to other safeguards for personal protection. This product can expose you to chemicals, including formaldehyde, which is
known to the state of California to cause cancer, and methanol, which is known to the state of California to cause birth
defects or other reproductive harm. For more information please visit, www.P65WARNINGS.CA.GOV/WOOD. COPY OF
VENDOR CERTIFICATE AVAILABLE UPON REQUEST.

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ATTENTION:
IAC Industries takes great care in the packing of it’s products, however damage
can occur during shipment. Check all packages and parts for any signs of
damage. If damage is evident STOP and contact the carrier that delivered your
order. Request a freight claim inspector to document the damage and begin the
freight claim process.
Tools required:
Wrenches 7/16” and 1/2”, socket with ratchet or open end wrench
Phillips screwdriver 8” long
Utility knife
Safety glasses and light duty protective gloves
NOTE: Power tools are NOT recommended unless they are equipped with a torque limiting
device which can limit the torque to 10 foot lbs maximum at aluminum attachment points,
and 15 foot lbs for all other attachment points.
Unpack your order and separate like parts into separate areas. Be careful not to
damage parts as they are being moved around and put into position. Also be
sure all parts are removed from the packing materials before these materials are
thrown away.
Locate the hardware kits and keep them in a central area. If the assembly is
going to take more than one day, all individual hardware pieces should be
returned to a central location.
Check all parts and hardware kits against the itemized packing list found with the
assembly instructions. If you believe there are parts missing from your order
please contact IAC Industries customer service HOTLINE at 800-989-1422.
If your order has the Standard Electrical System (SES) or the Power Distribution
System II (PDS-II) please review pages 17 through 22 for cautions and
restrictions before you begin assembling the workstations.
If your order has ESD worksurfaces or accessories please review pages 85 and
86 for cautions and helpful suggestions before you begin assembling the
workstations.
If your order has adjustable height system, please review the D4 Adjustable
Height Assembly Instructions for suggestions and warnings.

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D4 Single Sided Workstation Starter & Adder
ITEM DESCRIPTION QTY
1 D4 Back Panel 1
2 D4 Top Support Bracket LT 1
3 D4 Top Support Bracket RT 1
HARDWARE KIT HWR214
ITEM DESCRIPTION QTY
A Bolt 5/16-18 x .75 SQH 8
B Washer 5/16 Flat 8
C Nut 5/16-18 Hex Keps 8
Please read Caution and Warning Notices found on page 2.
Step 1:
Install 5/16-18 x .75 square head bolts item A, 5/16 flat washer item B, and 5/16-18 hex head
keps nuts item C into each end of all back panels item 1 and into all top support brackets items 2
and 3 as shown below. Do not tighten this hardware.
Step 2:
Make small pencil marks on the uprights approximately 1 1/4” lower than the desired working
height. It is a good idea to make these marks all the uprights at the same time. Install the back
panel and top support bracket by leaning an upright against a wall or have a second person hold it
and install the square head bolts into the milled slots in the nut channels of the upright. Gently
slide the back panel and top support brackets to the pencil marks and tighten the hex head keps
nuts to hold them in place. Do not tighten this hardware to more than 10 foot lbs of torque. Doing
so will cause scoring to the aluminum of the upright.

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Step 3:
Attach the back panel to the second upright by having one person hold the back panel in place
while another person lifts the upright so that the square head bolts can be installed into the milled
slots in the upright nut channel and gently sliding the upright down to the floor. Gently slide the
back panel to the pencil marks on the upright and tighten the hex head keps nuts to hold it in
place. Do not tighten this hardware to more than 10 foot lbs of torque. Attach the top support
bracket by aligning the square head bolts with the milled slots in the upright nut channel and
gently sliding it to the pencil marks and tighten this hardware to a maximum of 10 foot lbs of
torque. Do not over tighten the hardware.
Step 4:
Attach the add-on back panels and top support brackets to the starter uprights by repeating Step
2 above. Be sure to maintain the same back panel and top support bracket height so that the
worksurface heights will be the same.
Step 5:
Attach the next add-on upright to the back panel and top support bracket to by repeating Step 3
above. Be sure to maintain the same back panel and top support bracket height so that the
worksurface heights will be the same.

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ITEM DESCRIPTION QTY
4 D4 S/S Worksurface 1
5 D4Hat Section 2
HARDWARE KIT HWR214
ITEM DESCRIPTION QTY
B Washer 1/4 Flat Black 16
D Bolt 1/4-20 Hex Head Black 16
Note: At this point in the assembly of your benches it may be easier to install options such
as footrests, shelves, lights, parts cut stringers and electrical channels to the uprights
before the worksurfaces are installed.
If your order includes Heavy Duty Frames please see page 9 before proceeding. If your
order includes PDS-II please see page 18 before installing the worksurfaces.
Step 6:
Lay the worksurface upside down on a clean padded surface. Position the worksurface hat
sections over the threaded inserts in the front and middle portion of the worksurface and center
them left to right of the worksurface. Attach each hat section with 8 sets of Item # D and B.
Tighten hardware only when all bolts are started by hand. Do not tighten this hardware to more
than 10 foot lbs of torque. Do not over tighten. If this is an ESD worksurface attach the ESD
Coupler Nut found in hardware kit HWR014. See page 85 for installation caution notes.
Note:
If your order includes 3”, 6” or 12” single drawers units you can assemble the drawer cases onto
the worksurface hat sections at this time. This makes the attachment of the drawer cases easier
but also makes the worksurfaces heavier and therefore more difficult to turn over and place into
position. Caution must be taken during this process to insure that assemblers are not injured
during and that the worksurfaces and the surrounding areas are not damaged. If you choose to
assembly the drawer cases to the worksurface at this time IAC Industries recommends that all
assemblers are wearing proper safety equipment. Refer to page 36 for drawer assembly
instructions.

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HARDWARE KIT HWR214
ITEM DESCRIPTION QTY
D Bolt 1/4-20 Hex Head Black 8
B Washer 1/4 Flat Black 8
Note: If your order includes accessories such as shelves, light fixtures, parts cup stringers, flipper
door cabinets, footrests and electrical channels IAC Industries recommends that they be
assembled to the uprights before you install the worksurfaces. This reduces the reach distances
for installing these items making assembly much easier and safer.
Step: 7
Turn the worksurface sub assembly over and carefully place the rear of the worksurface onto the
top support brackets. Align the side cutouts of the worksurface between the uprights and gently
slide it into position. There should be approximately a 1/16” gap between the front of the upright
and the cutout in the worksurface, and approximately a 1/8” gap between the side of the uprights
and the side of the cutouts.
Step: 8
Align the threaded inserts in the bottom of the worksurface with the slots in the back panel and top
support brackets. Install 4 each item # D and B into the slots in the back panel, and 2 each item #
D and B in the slots in each top support brackets by hand. When all hardware is installed and the
worksurface is aligned, squared and leveled with the uprights, tighten all worksurface hardware.
Do not over tighten.
Note: If you are assembling starters and adders it is best not to tighten any of the worksurface
attachment hardware until all the worksurfaces are installed. Then align, square and level all the
worksurfaces and tighten attachment hardware. Do not over tighten.
Please read Caution and Warning Notices found on page 2.

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HARDWARE KIT HWR214
ITEM DESCRIPTION QTY
5 Bolt 1/4-20 Hex Head Black 2
6 Washer 1/4 Flat Black 2
Step: 9
Attach adder worksurfaces the same as starter worksurfaces. When all hardware is installed and
the worksurface is aligned, squared and leveled with the uprights, tighten all worksurface
hardware. Do not over tighten. Tie plates are used to secure each starter and adder worksurface
to the next. Position the tie plate over the threaded inserts in the bottom of the worksurface and
attach it using 2 each of hardware item # 5 and 6. Double-check the worksurface alignment
before tightening this hardware. Do not over tighten.
Please read Caution and Warning Notices found on page 2.

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D4 Single Sided Workstation Heavy Duty Frame
ITEM DESCRIPTION QTY
4 D4 S/S Worksurface 1
6 D4 S/S Heavy Duty Frame 1
HARDWARE KIT HWR214
ITEM DESCRIPTION QTY
B Washer 1/4 Flat Black 16
D Bolt 1/4-20 Hex Head Black 16
Note: If this order includes PDS-II please see page 18 before installing work surface.
Step 10:
Lay the worksurface upside down on a clean padded surface. Position the heavy-duty frame over
the threaded inserts in the worksurface. Attach the frame using Item #’s D and B. Tighten
hardware only when all bolts are started by hand. Do not over tighten. If this is an ESD
worksurface attach the ESD Coupler Nut found in hardware kit HWR014. See page 85 for
installation caution notes.
Note:
If your order includes 3”, 6” or 12” single drawers units you can assemble the drawer cases onto
the worksurface hat sections at this time. This makes the attachment of the drawer cases easier
but also makes the worksurfaces heavier and therefore more difficult to turn over and place into
position. Caution must be taken during this process to insure that assemblers are not injured
during and that the worksurfaces and the surrounding areas are not damaged. If you choose to
assembly the drawer cases to the worksurface at this time IAC Industries recommends that all
assemblers are wearing proper safety equipment. Refer to page 36 for drawer assembly
instructions.

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D4 Double Sided Workstation Starter & Adder
ATTENTION: If you have ordered Standard Electrical System (SES) or the Power Distribution
System (PDS II) options, please see details on upright configurations, restrictions and warnings
found on pages 17 through 22.
ITEM DESCRIPTION QTY
2 D4 D/S Top support bracket LT 2
3 D4 D/S Top support bracket RT 2
HARDWARE KIT HWR267
ITEM DESCRIPTION QTY
A Bolt 5/16-18 x .75 SQH 16
B Washer 5/16 Flat 16
C Nut 5/16-18 Hex Keps 16
Step: 1
Install 5/16-18 x .75 square head bolts item A, 5/16 flat washer item B, and 5/16-18 hex head
keps nuts item # C into all D/S top support brackets items 2 and 3 as shown below. Do not tighten
this hardware.
Step: 2
Make small pencil marks on the uprights approximately 1 1/4” lower than the desired working
height. It is a good idea to make these marks all the uprights at the same time. Install the D/S top
support brackets by leaning an upright against a wall or having a second person hold it and install
the square head bolts into the milled slots in the nut channels of the upright. Gently slide the D/S
top support brackets to the pencil marks and tighten the hex head keps nuts to hold them in
place. Do not tighten this hardware to more than 10 foot lbs of torque. Doing so will cause scoring
to the aluminum of the upright. Attach the second D/S top support bracket to the opposite upright
in the same manner. Do not over tighten.