IAP SF-1000 User manual

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SF-1000 workbench - welding table
User’s Manual

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About this document 3
Graphic symbols 3
Equipment arrival 4
Product application 4
Construction 4
Technical data and dimension 5
Arm installation 5
Filter change 6
Compressed air cleaning system 7
1. Manual cartridge cleaning 7
2. Motor control with compressed air cleaning timer 8
3. Manual or automatic fan control, manual cartridge cleaning 9
Compressed air supply connection 10
Installation and commissioning 10
Use and maintenance 11
Troubleshooting 11
EC DECLARATION OF CONFORMITY 12

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important information 3D le or preview
available
you will need
tools, sub parts,
accessories
keep away from
source of high
temperature
warnings, important
notes
use respiratory
protective equipment
protect from noise or
eye damage
switch off before
proceeding
About this document
This instruction manual contains SF-1000 workbench - welding table use and maintenance information. SF-1000 user should become
acquainted with contents of this publication to learn about unit construction, principles of operation and means of its safe use.
Manufacturer is not responsible for any consequences arising from the use of the unit against its intended purpose. Manufacturer
reserves the right to make changes to improve performance and operational qualities of the product in the future without prior notice.
Graphic symbols
SF-1000 workbench - welding table
User’s Manual

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Equipment arrival
Upon arrival user should thoroughly inspect the equipment and make sure there was no damage caused by the shipping carrier.
Product application
SF-1000 welding table can be operated without restriction in the technical areas intended for permanent human habitation. SF-1000
is designed for extraction and purication of air from the dry dust (with particular emphasis on the processes of welding, grinding,
polishing, pouring, dispensing, grinding, cutting metals and plastics).
Construction
• check overall state of delivery
• store in dry and airy space
•level before installation
Due to the extremely harmful to the
health ne dust, located inside the
lter and on lter cartridges, all work
associated with the lter exchange
should be done using respiratory
protective equipment.
The manufacturer does not recommend use of the unit in the
process of:
•air purication from dust containing asbestos, cadmium,
beryllium
• air cleaning with wet dust
• air cleaning with aggressive and explosive dusts
1. S-1000 frame
2. Revolving table (option)
3. Welding deck
4. Carrier shelf
5. Lower exhaust grate
6. Damper
7. Arm mounting place
8. Crawlair lter unit:
- Metal mesh lter
- Filter cartridge
9. Electrical set

A ( 1 : 5 )
1
2
3
9.06”
10.79”
5.28”
29.09”
0.71”
6.97”
33.98”
45.28”
Ø6.1”
Ø13.78”
48.43”
49.21”
31.5”
31.89”
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Technical data and dimension
Arm installation
Air volume [cfm] - 590
Noise rating [dB(A)] - 73
H (for 1620p) [ft] - 12.96
R (for 1620p) [ft] - 9.19
Power supply [V]/[Hz] - 1x120/60
Motor power [HP] - 1.5
Current rating [A] - 2.5
Motor RPM [1/min] - 2800
Compressed air tank capacity [gal] - 2.6
Compressed air supply required [bar] - 5 - 5,5
Compressed air connection - G1/2 - Ø10
Drawer for waste [gal] - 2.6
Sparktrap - metal mesh - 1 pcs
Polyester lter cartridges - 2 pcs
Wieght without arm [lbs] - 310
Wieght with arm [lbs] - 350
Mounting the arm with bolts M6/25 and spring
washers:
1. Bolts
2. Spring washer
3. Washer
All dimensions are given in inches.

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Filter change
WARNING! Stop the lter unit and disconnect it from
power supply before lter change operation.
Pack cartridge with-in foil bag before pulling it out from
the lter unit.
Due to the extremely harmful to the health ne dust,
located inside the lter unit and on lter cartridges, all
work associated with lter exchange should be done
using respiratory protective equipment.
Pulling out lter module:
•Unlock the lter lock handles and release them downwards.
•Pull the lter module out.
Cartridge lters replacement:
• Place cartridge module gasket downwards.
• Unscrew bottom plate and replace cartridges with new ones.
• Mount the bottom plate back.
•Check center of lter gaskets to holes of module top plate.
Mounting lter module:
•Slide the lters module into the unit.
•Pull lter lock handles up and lock them together.
• Check if the handles are well together inside the unit.
• You can push handles in if they are visibly out.

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Compressed air cleaning system
•Cartridge cleaning is activated with compressed air release
button (see the drawing). A pulse of compressed air cleans
the cartridges blowing off dust cake built up between cartridge
pleats.
•Before next compressed air release wait about 5 seconds or
until the tank is lled back with compressed air.
•Cartridges cleaning is recommended to be performed every
time at startup and shutdown and during the work (not less
than every 4 hours).
•Each time when the airow is signicantly low compressed air
cleaning is advised.
1. Manual cartridge cleaning
compressed
air terminal air release button
No P [HP] U[V] f[Hz] ZE IN[A] 1.1xIN[A]
1 1.5 120 60 ZE-4 13.8 15.2 motor
on / off
power
switch
air release
button
E loco

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• Timer is mounted on compressed air cleaning cutout.
•For timer control operation detail read C-4 compressed air
cleaning timer.
2. Motor control with compressed air cleaning timer
No P [HP] U[V] f[Hz] ZE IN[A] 1.1xIN[A]
1 1.5 120 60 ZE-4 13.8 15.2
motor
on/off
compressed
air terminal
power
switch
access is possible
through inspection hole
power
switch

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•Cleaning the pulse starts by pressing the cleaning system.
Pulse of compressed air cleans the lter cartridges (before
the next pressing, wait approx. 10s., Until the tank is lled with
compressed air).
•Cleaning cartridges is recommended to perform each time the
start-up and shutdown. In use, not less than 1 per 4 hours.
•Automatically turning on the fan with the photosensor in the
hood arm. It is possible to select the operating mode
3. Manual or automatic fan control, manual cartridge cleaning
No P [HP] U[V] f[Hz] ZE IN[A] 1.1xIN[A]
1 1.5 120 60 ZE-4 13.8 15.2
motor
on / off
compressed
air terminal
power
switch
work mode switch air release button
Manual:
1. Set the manual mode - position 0
2. Turn on the power
3. Turn on the fan
Automatic:
1. Set the automatic mode - Position 1
2. Start the engine
The fan starts automatically when the ignition is in the welding arc.
After the disappearance of the arc detection system, with a certain
time delay - ok.15s (necessary to remove smoke from the position)
will turn off the fan.
E loco

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Compressed air supply connection
SUPPLY
INPUT
CONNECTOR OUTPUT
Technical Specications
1. Power supply - 24Vac ... 230Vac –
50/60Hz (on demand also 24 … 230 Vac/
dc)
2. Max. power - 0.8A
3. Absorbed power - 2mA (at rest)
4. OPERATION time - 0-1 sec / 0-20 sec
(+/-3%)
5. PAUSE time- 0-5 min / 0-40 min (+/-3%)
6. Case - plastic self-estinguishable
material (UL94V0)
7. Protection level - IP65
8. Connections - DIN43650 B connesctor
9. Preservation - 1 fuse = 1A quick acting
•WARNING! Stop the lter unit and disconnect it from
power supply before lter change operation.
Installation and commissioning
1. Check the delivery for completeness.
2. Place the table at the destination and level.
3. Mount self-supporting arm or connect to inlet ducting.
4. Install cartridges and connect compressed air supply:
5. Connect the device to the compressed air supply system. The compressed air must be clean and free of oil.
6. Connect the device to the electrical system.
7. The I / O control, boot (depending on the version of the timer should run periodically purge lter cartridges).
8. Start the fan suction START / STOP button.

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Use and maintenance
Troubleshooting
Daily:
• overall control for any leakage,
including the state of door
•seal and exible suction pipes or
suction arm
•pulse cleaning of lter cartridge
• check waste drawer
Monthly:
• inspection of compressed air and
pneumatic components
•visual inspection for signs corrosion
• electrical system control and wire
insulation
Year ly:
•recommended replacement of
carbon lter and cartridges
•inspection for corrosion or any type
of mechanical perforation of the lter
box
•check electrical wiring condition
Symptoms Possible reasons Solution
Low air volume.
Wrong direction of motor rotation. Change direction on the motor by changing
the phases on power supply.
Wrong timer setup overloads main lters Take out lter cassette and clean. If this proves
ineffective replace with a new one.
Dust coming out of the lter. Wrong sealed or mechanically damaged
lter cartridge.
Properly tighten the lter gasket.
Replace lter cassette with a new one.
Can not start the
device. No power supply. Check the connection of the device, check the power supply.

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