ICON i40L User manual

OWNER’S MANUAL

Owner’s Manual Table of Contents
California Proposition 65 .............................................................6
Contact Us .......................................................................................8
Introduction ....................................................................................10
About This Publication .....................................................................................11
Illustrations ..............................................................................................................11
About This Manual .............................................................................................11
Important Information .....................................................................................11
Practice Safety .............................................................................12
Safety Considerations ....................................................................................13
Safety Precautions During Maintenance ............................................13
Operator Safety ................................................................................................14
Warranty Information ................................................................15
Limited Warranty Terms and Conditions for Electric Vehicles .....16
Exclusions ...............................................................................................................17
Vehicle Model Information .......................................................18
ICON i20 ..................................................................................................................19
ICON i20L ..............................................................................................................20
ICON i20 Low Speed Vehicle .....................................................................21
ICON i20L ..............................................................................................................22
ICON i40 .................................................................................................................23
Table of
Contents

Owner’s Manual Table of Contents
ICON i40L ..............................................................................................................24
ICON i40F ..............................................................................................................25
ICON i40FL ...........................................................................................................26
ICON i60 ................................................................................................................27
ICON i60 ................................................................................................................28
Seatbelts ........................................................................................29
Fastening and Unfastening the Seatbelts ........................................30
Fastening the Seatbelts ...............................................................................30
Seatbelt Precautions ......................................................................................30
Seatbelt Extensions .........................................................................................31
Key ....................................................................................................32
Lift Bed ...........................................................................................34
Exterior Mirrors ............................................................................36
Instrument Cluster ......................................................................38
Seats ...............................................................................................40
Front Seats ............................................................................................................41
Rear Seats .............................................................................................................41
High Voltage Batteries ..............................................................42
Battery Disconnection ...................................................................................43
Battery Cable Removal - Style A Electric Vehicle Battery Configuration .....43
Battery Cable Removal - Style B Electric Vehicle Battery Configuration ......43
Battery Cable Removal - Style C Electric Vehicle Battery Configuration .....43
Battery Cable Removal - Gasoline ........................................................43
Battery Installation ..........................................................................................44
Battery Cables Diagram ..............................................................................44
Battery Preparations ......................................................................................44
Battery Maintenance .....................................................................................45
Common Mistakes Made by Flooded Battery Owners ...........45
Description of Charger .................................................................................46
Power Recharging Procedure ...................................................................46
Power Requirements Necessary to Recharge Vehicle ..............47
Description of Batteries ............................................................48
Deep-Cycle Flood / Wet Lead Acid 6, 8 Volt ...................................49
Deep-Cycle Flood / Wet Lead Acid 8, 6 Volt ...................................49
AGM 6, 8 Volt ......................................................................................................49
Battery Pack Service Warnings ...............................................................50
Brakes ..............................................................................................51
Brake Precautions ............................................................................................52
Locating the Brake Fluid Reservoir ........................................................52
Checking the Brake Fluid .............................................................................52

Owner’s Manual Table of Contents
Brake Fluid Specification .............................................................................52
Magnetic Break .................................................................................................53
How to Manually Disengage the Magnetic Brake .......................53
Rear View Camera .....................................................................54
Load Carrying ..............................................................................56
Towing ............................................................................................58
Towing Warnings ..............................................................................................59
Fuses ................................................................................................60
Fuse Precautions ................................................................................................61
Maintenance ................................................................................62
Wheel Replacement .......................................................................................63
Brake Adjustment ............................................................................................63
Periodic Maintenance Chart .....................................................................63
Storing the Vehicle .....................................................................64
Preparation .........................................................................................................65
Operation and Control ..............................................................66
Turning on Main Switch ...............................................................................67
Key Switch ............................................................................................................67
Forward/Reverse Switch .............................................................................67
Instrument Cluster ...........................................................................................68
Combination Switch .......................................................................................68
Brake Pedal ..........................................................................................................68
Wheels & Tires ..............................................................................69
Tire Conditions ...................................................................................................70
Tire Air Pressure ................................................................................................70
Tire Wear Limit ..................................................................................................70
Tire Precautions ................................................................................................70
Scheduled Maintenance ...........................................................71
The Specific Gravity of a Fully Charged Flooded Battery .....72
Proper Electrolyte Level ...............................................................................72
When Should Water be Added to Batteries ....................................72
How Often Should Water be Added to Batteries .........................72
When to Equalization Charge ...................................................................72
Vehicle Starting Procedure ......................................................73
Starting Procedure ..........................................................................................74
Pre-operation Procedure .............................................................................74
Pre-Operation Checklist ...............................................................................74
Reverse Alarm ...................................................................................................75
Brake Pedal Operation .................................................................................75
Accelerator Pedal Operation ....................................................................75

Owner’s Manual Table of Contents
Reporting Safety Defects .........................................................76
Reporting Safety Defects in the US ......................................................77
Reporting Safety Defects in Canada ..................................................77
Notice ..............................................................................................79

6
ICON EV Manual California Proposition 65
California
Proposition 65

ICON EV Manual California Proposition 65 ICON i20 Golf Cart 7
Warning: Operating, servicing and maintaining a passenger
vehicle or off-highway motor vehicle can expose you to
chemicals including engine exhaust, carbon monoxide,
phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To
minimize exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle in a well-ventilated area
and wear gloves or wash your hands frequently when servicing
your vehicle. For more information go to www.P65Warnings.ca.gov/
passenger-vehicle.
Warning: Battery posts, terminals and related accessories
contain lead and lead compounds, chemical known to the
State of California to cause cancer and reproductive harm. Wash
your hands after handling.

8
ICON EV Manual Contact Us
Contact Us

ICON EV Manual Contact Us ICON i20 Golf Cart 9
ICON Electric Vehicles
[phone] [e-mail]
4406 Madison Industrial Lane, Suite 200
Tampa, FL 33619
www.iconev.com

ICON EV Manual
10
Introduction
Introduction

ICON EV Manual Introduction ICON i20 Golf Cart 11
About This Publication
Thank you for your purchase of an ICON Electric
Vehicle. This Owner’s Manual contains information you
will need to read and understand for proper operation,
maintenance, and care of your new ICON. A thorough
understanding of this information will help you achieve
the maximum use and enjoyment of your new ICON.
If you have additional questions, or do not completely
understand anything about the operation or maintenance
of your new ICON please contact your ICON dealer, or
feel free to email us at [e-mail].
Note: Use and operate your vehicle with all applicable laws
and regulations.
Note: Pass on all printed owner’s information when selling
this vehicle.
Warning: Driving while distracted can result in loss of vehicle
control, crash and injury. We strongly recommend that you
use extreme caution when using any device that may take your
focus off the road. Your primary responsibility is the safe operation
in your vehicle. We recommend against the use of any hand-held
device while driving and encourage the use of voice-operated
systems when possible. Make sure you are aware of all applicable
local laws that may affect the use of electronic devices while
driving.
Illustrations
Some of the illustrations in this manual could show
features as used in different models, some can appear
different to you on your vehicle.
About This Manual
By reading this manual you will have a thorough
understanding of your ICON vehicle.
Important Information
 The safety alert symbol means attention!
Be alert! Your safety is involved!
Failure to follow all WARNING instructions could result in severe
injury or even death to the vehicle occupants or bystanders.
 Messages with this heading describe special
precautions that should always be taken to avoid damaging
your vehicle.
Note: ICON Electric Vehicles continually strives to produce
the highest quality possible. Although this manual contains
the latest product information available at the time of
printing, there may be slight differences between this
manual and your particular vehicle. Should you have any
questions, please contact your ICON dealer or email us at
[e-mail].

12
ICON EV Manual Practice Safety
Practice
Safety

ICON EV Manual Practice Safety ICON i20 Golf Cart 13
Safety Considerations
Safety Precautions During Maintenance
When performing maintenance, follow all safety instructions contained in the manufacturer’s operation and service
manuals, as well as the following safety procedures:
• Properly immobilize vehicle before beginning any
maintenance to avoid any unexpected vehicle
movement.
• Properly block chassis before working underneath
vehicle to avoid any unexpected vehicle movement.
• When working on the fuel system or the battery, do
not smoke, or allow any sparks or open flames near
the vehicle, to avoid any fires
or explosions.
• Before working on an electric vehicle, disable the
vehicles electrical system in accordance with the
manufacturer’s instructions to avoid electrical shock
or damage to the electrical system.
• Use only properly insulated tools when working on
electrically powered vehicles or around batteries to
avoid electrical shock or damage to the electrical
system.
• Maintain all safety devices including brakes, steering
mechanisms, warning devices, and governors, in a
safe operating condition. Do not modify these safety
devices as supplied by the manufacturer.
• After each maintenance or repair, the vehicle must
be driven by a qualified, trained, and authorized
person - in an area free of pedestrian traffic - to
ensure proper operation and adjustment.
• Record all maintenance performed in a maintenance
record log by date, name of person performing
maintenance, and type of maintenance. Periodically
inspect maintenance log to ensure accurate and
complete entries.
• Provide operator comment cards to assist in
identifying non-periodic maintenance needs for
specific vehicles.
• Maintain in a legible condition all nameplates,
warnings, and instructions provided by the
manufacturer.

ICON EV Manual Practice Safety ICON i20 Golf Cart 14
Operator Safety
• Read this manual and safety
instructions labels on the
vehicle before driving.
• Be sure that passengers are
seated and belted.
• Turn key on.
• Select “forward” or “reverse”
• Push the accelerator to start
moving and use the parking
pedal to stop.
• Drive safely according to the
terrain, visibility, and driving
conditions; drive carefully
in crowded and slippery
conditions.
Warning: Do not attempt to cross a deep or flowing body of water. Failure to follow this
instruction could result in the loss of control of your vehicle, personal injury or death.
Warning: If you are driving in slippery conditions that require tire chains or cables, then
it is critical that drive cautiously. Keep speeds down, allow for longer stopping distances
and avoid aggressive steering to reduce the chances of a loss of vehicle control which can
lead to serious injury or death. If the rear end of your vehicle slides while cornering, steer in
the direction of the slide until you regain control of your vehicle.
Warning: Driving while distracted can result in loss of vehicle control, crash and injury.
We strongly recommend that you use extreme caution when using any device that may
take your focus off the road. Your primary responsibility is the safe operation in your vehicle.
We recommend against the use of any hand-held device while driving and encourage the use
of voice-operated systems when possible. Make sure you are aware of all applicable local
laws that may affect the use of electronic devices while driving.
Warning: Do not allow a passenger to hold a child on their lap when your vehicle is
moving. Failure to follow this instruction could result in personal injury or death in the
event of a sudden stop or crash.
Warning: Do not use pillows, books or towels to boost your child’s height. Failure to
follow this instruction could result in personal injury or death.
Warning: Do not put the shoulder section of the seatbelt or allow the child to put the
shoulder section of the seatbelt under their arm or behind their back. Failure to follow
this instruction could reduce the effectiveness of the seatbelt and increase the risk of injury or
death in a crash.
Warning: Do not leave children or pets unattended in your vehicle. Failure to follow this
instruction could result in personal injury or death.

15
ICON EV Manual Warranty Information
Warranty
Information

Owner’s Manual Warranty Information 16
Limited Warranty Terms and Conditions for Electric Vehicles

Authorized Dealer in the United States, will be free from defects in material and workmanship for THREE years from date
of purchase, subject to the stated limitations. Batteries will be free of defects in material and workmanship for two years
from date of purchase. Durn the term of said warranty, any authorized ICON service technician or ICON dealer will, free

or material from the factory. Parts used in warranty repairs will be warranted for the balance of the vehicle’s warranty
period. All parts replaced under warranty become property of ICON Electric Vehicles LLC.
Major Components
Frame 3 Years
3 Years
3 Years
3 Years
2 Years
3 Years
3 Years
3 Years
3 Years
Brakes (excludes shoes / pads)
Electric Motor
Suspension Components
Battery
Motor Controller
Steering Components
Transaxle
Onboard Battery Charger
Parts & Accessories
Windshield 3 Years
3 Years
3 Years
3 Years
3 Years
3 Years
3 Years
3 Years
Instrument Cluster
Bumpers
Charger Cord
Electrical Wires / Relays
Body Panels
Charger Receptacle

Owner’s Manual Warranty Information 17
Exclusions:
Specifically EXCLUDED from this Limited Warranty are:
• Routine maintenance items, normal wear
and tear, cosmetic deterioration, or electrical
components damaged as a result of
fluctuations in electrical current.
• Damage to or deterioration of a vehicle
resulting from inadequate maintenance,
neglect, abuse, accident, or collision.
• Damage resulting from installation of use parts
or accessories not approved by ICON.
• Warranty repairs made by other that an ICON
Factory Service Center or am authorized and
qualified Dealer or designee. Warranty repairs
made by other than an ICON Factory Service
Center or an authorized and qualified Dealer or
designee shall void the Limited Warranty.
• Damage or loss resulting from acts of nature,
weather events, vandalism, theft, war or other
circumstances over which ICON has no control.
• Any and all expenses incurred in transporting
the Vehicle to and from ICON or an authorized
Dealer, technician, or designee for warranty
service.
• Storing vehicle outside 24/7.
Disclaimer: this limited warranty is the sole and exclusive warranty
provided for the vehicle and is made in lieu of all other warranties,
expressed or implied, including but not limited to the implied warranties of
merchantability or fitness for a particular purpose, all such other warranties
being explicitly disclaimed.
Liability Limitations: in no case shall icon be liable for indirect, incidental,
special, punitive or consequential damages. Includiing but not limited to
death, personal injury or property damage arising from or related to any
alleged failure in a vehicle or battery charger, or any damage or loss to the
purchaser or any third party for lost time, inconvenience or any economic
loss, whether or not icon was apprised of the forseeability of such damages
or losses. The right of purchaser to recover damages within the limitations
set forth in this section is purchaser’s exclusive alternative remedy if the
limited remedy of repair or replacement of the vehicle fails essential purpose.
The parties agree that this alternative remedy will be enforceable even if
the limited remedy of repair or replacement fails of its essential purpose.
The parties agree that this alternative remedy will be enforceable even if the
limited remedy of repair or replacement fails of its essential purpose. Any
legal claim or action arising that alleges breach of warranty must be brought
within three (3) months from the date the warranty claim arises. This limited
warranty gives you specific legal rights and you may have other rights that
vary from state to state some states do not allow the exclusion of incidental
damages or limitations on how long an implied warranty may last, so the
above exclusions and limitations may not apply to you.
Warning: any modification or change to the vehicle or battery charger
which alters the weight distribution or stability of the vehicle, increases
the vehicle’s speed, or alters the output of the battery charger beyond
factory specifications, can result in property damage, personal injury or
death. Do not make any such modifications or changes. Such modifications
or changes will void the limited warranty. Icon disclaims responsibility for
any such modifications, changes, or such alterations that would adversely
impact the safe operation of the vehicle or battery charger.

18
ICON EV Manual Vehicle Model Information
Vehicle Model
Information

ICON EV Manual Vehicle Model Information ICON i20 Golf Cart 19
ICON i20 Golf Cart
Controller ICON 450A
Lead Acid - 8v x 6 units
Lead Acid - 6v x 8 units
AGM 8v - 6 units
AGM 6v - units
Batteries
5kw AC Drive
2
ICON 1.5kw Onboard
Length x Width x Height:
8’ x 4’ x 6.5’
Dimensions
Motor
65”
1187 (lbs.)
Wheelbase
Curb Weight
(Including batteries)
Passengers
370 (lbs.)Load Capacity
15 MPHMax. Speed
20-50 miles*Range
10’Turning Radius
25% gradeClimbing Capacity
7’Stopping Distance
4.5”Ground Clearance
Battery Charger
Note: Range varies based on battery options, road
conditions, road grade, number of passengers, and
other factors.

ICON EV Manual Vehicle Model Information 20ICON i20L Golf Cart
ICON i20L Golf Cart
Controller ICON 450A
Lead Acid - 8v x 6 units
Lead Acid - 6v x 8 units
AGM 8v - 6 units
AGM 6v - units
Batteries
5kw AC Drive
2
ICON 1.5kw Onboard
Length x Width x Height:
8’ x 4’ x 6.5’
Dimensions
Motor
65”
1240 (lbs.)
Wheelbase
Curb Weight
(Including batteries)
Passengers
370 (lbs.)Load Capacity
15 MPHMax. Speed
20-50 miles*Range
10’Turning Radius
25% gradeClimbing Capacity
7’Stopping Distance
7”Ground Clearance
Battery Charger
Note: Range varies based on battery options, road
conditions, road grade, number of passengers, and
other factors.