ICON i40L User manual

OWNER’S MANUAL

Owner’s Manual Table of Contents
California Proposition 65 .............................................................6
Contact Us .......................................................................................8
Introduction ....................................................................................10
About This Publication .....................................................................................11
Illustrations ..............................................................................................................11
About This Manual .............................................................................................11
Important Information .....................................................................................11
Practice Safety .............................................................................12
Safety Considerations ....................................................................................13
Safety Precautions During Maintenance ............................................13
Operator Safety ................................................................................................14
Warranty Information ................................................................15
Limited Warranty Terms and Conditions for Electric Vehicles .....16
Exclusions ...............................................................................................................17
Vehicle Model Information .......................................................18
ICON i20 ..................................................................................................................19
ICON i20L ..............................................................................................................20
ICON i20 Low Speed Vehicle .....................................................................21
ICON i20L ..............................................................................................................22
ICON i40 .................................................................................................................23
Table of
Contents

Owner’s Manual Table of Contents
ICON i40L ..............................................................................................................24
ICON i40F ..............................................................................................................25
ICON i40FL ...........................................................................................................26
ICON i60 ................................................................................................................27
ICON i60 ................................................................................................................28
Seatbelts ........................................................................................29
Fastening and Unfastening the Seatbelts ........................................30
Fastening the Seatbelts ...............................................................................30
Seatbelt Precautions ......................................................................................30
Seatbelt Extensions .........................................................................................31
Key ....................................................................................................32
Lift Bed ...........................................................................................34
Exterior Mirrors ............................................................................36
Instrument Cluster ......................................................................38
Seats ...............................................................................................40
Front Seats ............................................................................................................41
Rear Seats .............................................................................................................41
High Voltage Batteries ..............................................................42
Battery Disconnection ...................................................................................43
Battery Cable Removal - Style A Electric Vehicle Battery Configuration .....43
Battery Cable Removal - Style B Electric Vehicle Battery Configuration ......43
Battery Cable Removal - Style C Electric Vehicle Battery Configuration .....43
Battery Cable Removal - Gasoline ........................................................43
Battery Installation ..........................................................................................44
Battery Cables Diagram ..............................................................................44
Battery Preparations ......................................................................................44
Battery Maintenance .....................................................................................45
Common Mistakes Made by Flooded Battery Owners ...........45
Description of Charger .................................................................................46
Power Recharging Procedure ...................................................................46
Power Requirements Necessary to Recharge Vehicle ..............47
Description of Batteries ............................................................48
Deep-Cycle Flood / Wet Lead Acid 6, 8 Volt ...................................49
Deep-Cycle Flood / Wet Lead Acid 8, 6 Volt ...................................49
AGM 6, 8 Volt ......................................................................................................49
Battery Pack Service Warnings ...............................................................50
Brakes ..............................................................................................51
Brake Precautions ............................................................................................52
Locating the Brake Fluid Reservoir ........................................................52
Checking the Brake Fluid .............................................................................52

Owner’s Manual Table of Contents
Brake Fluid Specification .............................................................................52
Magnetic Break .................................................................................................53
How to Manually Disengage the Magnetic Brake .......................53
Rear View Camera .....................................................................54
Load Carrying ..............................................................................56
Towing ............................................................................................58
Towing Warnings ..............................................................................................59
Fuses ................................................................................................60
Fuse Precautions ................................................................................................61
Maintenance ................................................................................62
Wheel Replacement .......................................................................................63
Brake Adjustment ............................................................................................63
Periodic Maintenance Chart .....................................................................63
Storing the Vehicle .....................................................................64
Preparation .........................................................................................................65
Operation and Control ..............................................................66
Turning on Main Switch ...............................................................................67
Key Switch ............................................................................................................67
Forward/Reverse Switch .............................................................................67
Instrument Cluster ...........................................................................................68
Combination Switch .......................................................................................68
Brake Pedal ..........................................................................................................68
Wheels & Tires ..............................................................................69
Tire Conditions ...................................................................................................70
Tire Air Pressure ................................................................................................70
Tire Wear Limit ..................................................................................................70
Tire Precautions ................................................................................................70
Scheduled Maintenance ...........................................................71
The Specific Gravity of a Fully Charged Flooded Battery .....72
Proper Electrolyte Level ...............................................................................72
When Should Water be Added to Batteries ....................................72
How Often Should Water be Added to Batteries .........................72
When to Equalization Charge ...................................................................72
Vehicle Starting Procedure ......................................................73
Starting Procedure ..........................................................................................74
Pre-operation Procedure .............................................................................74
Pre-Operation Checklist ...............................................................................74
Reverse Alarm ...................................................................................................75
Brake Pedal Operation .................................................................................75
Accelerator Pedal Operation ....................................................................75

Owner’s Manual Table of Contents
Reporting Safety Defects .........................................................76
Reporting Safety Defects in the US ......................................................77
Reporting Safety Defects in Canada ..................................................77
Notice ..............................................................................................79

6
ICON EV Manual California Proposition 65
California
Proposition 65

ICON EV Manual California Proposition 65 ICON i20 Golf Cart 7
Warning: Operating, servicing and maintaining a passenger
vehicle or off-highway motor vehicle can expose you to
chemicals including engine exhaust, carbon monoxide,
phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To
minimize exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle in a well-ventilated area
and wear gloves or wash your hands frequently when servicing
your vehicle. For more information go to www.P65Warnings.ca.gov/
passenger-vehicle.
Warning: Battery posts, terminals and related accessories
contain lead and lead compounds, chemical known to the
State of California to cause cancer and reproductive harm. Wash
your hands after handling.

8
ICON EV Manual Contact Us
Contact Us

ICON EV Manual Contact Us ICON i20 Golf Cart 9
ICON Electric Vehicles
[phone] [e-mail]
4406 Madison Industrial Lane, Suite 200
Tampa, FL 33619
www.iconev.com

ICON EV Manual
10
Introduction
Introduction