Ikon ISP18 User manual

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INSTALLATION & OPERATION MANUAL
FOR
STOCKPOT RANGE
MODEL: ISP18 MODEL: ISP182
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

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IMPORT ANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PE RSONNEL QUALIFIED TO INSTALL
GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND
ADJUSTMENTS OF THE EQ UIPMENT COVERED BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVE
NT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM
THE LOCAL GAS SUPPLIER.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETEC TED, SHUT
DOWN UNITS AT MAIN SHUTOFF VALVE AND
CONTACT THE LOCAL G AS COMPANY OR GAS
SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
Improper installation,
adjustment, alteration, service or maintenance
can cause property damage, injury, or death.
Read the installation, operating and maintenance
instructions thoroughly before installing or
servicing this equipment.
IN THE EVENT OF A POW ER FAILURE, DO NOT
ATTEMPT TO OPERATE THIS DEVICE.

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INSTALLATION, OPERATION AND CARE OF
STOCKPOT RANGE
GENERAL
Stockpot ranges are designed for commercial use only and feature fast, efficient gas
heat. Each burner is controlled by an adjustable gas valve. Heavy-duty, cast iron top
grate(s) are easily removed for cleaning when cool. A grease drawer is provided to collect
fat run-off; it opens to the front for inspection or drain-off.
Model No.
# of
Burners
BTU
Orifice size
Regulator pressure
Nat.
LP
Nat.
LP
Single stock pot
2
80,000
#32(φ3.0mm)
#47(φ2.0mm)
5”
10”
Dual stock pot
4
160,000
THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS.
For Natural gas when equipped with No. #32 (φ3.0mm) drill size orifice.
For LP gas when equipped with No.#47 (φ2.0mm) drill size orifice.
For conversion to LP gas see instruction plate on the appliance, see Page 10.
UNPACKING
INSTALLATION
This stockpot was inspected before leaving the factory. The carrier assumes full responsibility for the
safe delivery upon acceptance of the shipment. Check for possible shipping damage immediately after
receipt.
If the stockpot is found to be damaged, complete the following steps:
1. Carrier must be notified within 5 business days of receipt.
2. Carrier’s local terminal must be notified immediately upon discovery (note time, date, and
who was spoken to), and follow up and confirm with written or electronic communication.
3. All original packing materials must be kept for inspection purposes.
4. The stockpot cannot have been moved, installed, or modified.
Remove all packing material and protective plastic from the surfaces of the unit.
Before installing, verify that the type of gas (natural or propane) and the clearance
dimensions agree with the specification s on the rating plate which is located at the back
of the stockpot.

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LOCATION
The installation location must be kept free and clear of combustibles. Do not obstruct the
flow of combustion and ventilation air. DO NOT install the stockpot adjacent to open
burners or fryers.
Sufficient air should be allowed to enter the room to compensate for the amount of air
removed by any ventilating system and for combustion of the gas burners. Do not
obstruct the air flow into and around the appliance. Do not obstruct the flow of flue gases
through and above the stockpot top grate. Position the stockpot in its final location.
Check that there are sufficient clearances to service the stockpot and to make the
required gas supply connection(s). Provide 24" clearance at the front for cleaning,
maintenance, service and proper operation.
Minimum Clearance
Combustible Construction
Non-Combustible Construction
Rear 24” 4”
Sides 18” 0”
INSTALLATION CODES AND STANDARDS
The Stockpot Range must be installed in accordance with:
In the United States of America:
1. State and local codes.
2. National Fuel Gas Code, ANSI -Z223.1/N FPA #54 (latest edition). T his shall include but
not be limited to: NFPA #54 Section 10.3 .5.2 f or Venting. Copies may be obtained
from The American Gas Association Accredited Standards Committee Z223, @ 400
N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA,
1 Batterymarch Park Quincy, MA 02169 -7471
NOTE: In the Commonwealth of Massachusetts
All gas appliances vented through a ventilation hood or exhaust system equipped with a
damper or with a power means of exhaust shall comply with 248 CMR.
3. NFPA Standard # 96 Vapor Removal from Cooking Equipment, latest edition, available
from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
In Canada:
1. Local codes.
2. CAN/CSA-B149.1 Natural Gas Installation (latest edition)
3. CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the
Canadian Gas Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W
1R3

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LEG INSTALLATION
The stockpot range is shipped without the legs attached. The
stockpot range must not be operated without the legs attached to the unit.
1. Remove cast iron grate and burners from chassis.
2. Turn chassis upside down and locate the leg plate to alight the four screw holes (Fig. 1).
3. Screw legs p l a t e w i t h f o u r sc r e w s on the bottom until tight (Fig. 2). Use a pipe or
strap wrench with a towel (so as not to scratch leg) if needed to firmly tighten legs.
Fig. 1 Fig. 2
4. Continue process until all legs are installed. Single stockpots will have four legs
and double stockpots will have six legs.
5. Return stockpot to upright position; reinstall burners and grates.

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LEG ORIENTATION
LEGS
LEGS
GAS PRESSURE REGULATOR INSTALLATION
Gas regulator pressure is preset at 5” Water Column (W.C.) f or natural gas, and 10” W.C.
for propane gas. Minor adjustments may be required based on site specific gas pressure .
Install the regulator as close to the stockpot on the gas supply line as possible. Make
sure that the arrow on the underside of the regulator is oriented in the direction of gas
flow to the stockpot (Fig. 3) and the regulator is positioned with the vent plug and
adjustment screw upright (Fig. 4).
Fig. 3 Fig. 4
The minimum supply pressure (upstream of the regulator) should be 7 -9” W .C. for natural
gas and 11-12” W.C. f or propane gas. At no time should the hotplate be connected to
supply pressure greater than ½ psig (3.45 kPa) or 14” W.C.
LEVELING
The Stockpot Range is equipped with leg s. T urn the feet at the bottom of the leg s in or
out to level the Stockpot Range in the final installed location.
VENTILATION HOOD
T he stock pot should be installed under a suitable ventilation hood. For safe operation and
proper ventilation, keep the space bet ween the stock pot and vent hood free from any
obstructions.

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NOTICE
GAS CONNECTION
The data plate on the rear of the stockpot indicates the type of gas your unit is equipped
to burn. DO NOT connect to any other gas type.
Gas supply connections and any pipe joint compound must be resistant to the
action of propane gases.
Purge the supply line to clean out any dust, dirt, or any foreign matter before connecting
the line to the unit.
Codes require that a gas shut-off valve be installed in the gas line ahead of the stockpot.
The gas supply line must be at least t he equivalent of ¾” iron pipe.
A pressure regulator is supplied and must be installed outside of the broiler when making
the gas supply connection. Standard orifices are set for 5"WC (Water Column) for
Natural Gas — 10"WC (Water Column) for Propane. Use the
1
/
8
” pipe tap on the burner
manifold for checking pressure. Make sure the gas piping is clean and free of
obstructions, dirt, and piping compound.
An adequate gas supply is necessary. Undersized or low pressure lines will restrict the
volume of gas required for satisfactory performance. A minimum supply pressure of 7"
W.C. for natural gas and 11" W.C. for propane gas is recommended. With all units
operating simultaneously, the manifold pressure on all units should not show any
appreciable drop.
When testing the gas supply piping system, if test pressures exceed ½ psig (3.45 kPa),
the stockpot and its individual shutoff valve must be disconnected from the gas supply
piping system. When test pressures are ½ psig (3.45 kPa) or less, the stockpot must be
isolated from the gas supply piping system by closing its individual manual shut -off valve
during any pressure testing of the system.
Prior to lighting, check all joints in the gas supply line for leaks.
Use soap and water solution. Do not use an open flame.
OPERATION
The stockpot range and its parts are hot. Use care when operating,
cleaning or servicing the stockpot range.
CONTROLS
T he burner i s in two sections, controlled by two heavy duty infinite control valves. The
center “Star” section (Fig . 6) is on separate burner with an input of 40,000 BTU/hr. It is
controlled by the right burner valve knob. The outer circle of the burner (Fig . 6) is the
other separate 40,000 BTU/hr input burner, controlled by the left burner valve knob.
These two separate burners provide heat flexibility. With one burner off and the second
burner set low, up to both burners full on, you can move from low simmer on up to
80,000 BTU/hr input.

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PILOT VALVE
SCREW
PILOT
INNER
BURNER
OUTER
BURNER
Fig. 5 Fig. 6
LIGHTING INSTRUCTIONS
1. Turn all burner valves to OFF position and wait 5 minutes.
2. Turn gas shutoff valve ON.
3. Light standing pilot with a lit taper (see Fig 6). Adjust pilot to ¼” high flame, if
necessary, b y turning pilot valve adjust in g screw (see Fig. 5) counterclockwise to
increase or clockwise to decrease flame.
4. Turn burner valve to ON position.
5. If pilot does not light, turn main gas supply OFF and repeat steps 1 through 4.
TO COMPLETELY SHUTDOWN THE BURNERS AND PILOT LIGHTS
For complete shutdown: Turn the main gas supply valve OFF.
CLEANING
T op grate(s) may be immersed in strong commercial c leaning compound overnight. In the
morning , rinse with hot water to remove any residues of cleaning compound. Thoroughly
dry and apply a light coating of cooking oil to prevent rusting.
Stainless steel surfaces may be cleaned using damp cloth with mild detergent and water
solution. Places where fat, grease, or food can accumulate must be cleaned regularly.
The grease drawer should be emptied regularly when cool.

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MAINTENANCE
The stockpot range and its parts are hot. Use care when operating,
cleaning or servicing the stockpot range.
LUBRICATION
Al l valves must be checked and lubricated periodically . At the first sign of sticking , valves
should be lubricated by a trained technician using high temperature grease. Check with
your service agency for details.
SERVICE AND PARTS INFORMATION
Contact the Ser vice Contractor in your area to obtain service and parts information. For a
complete listing of Service and Parts depots refer to http://www.blueairinc.com/ .
W hen calling f or service the following information should be available from the appliance
serial plate: Mode l Number, Serial Number and Gas Type. T he appliance serial plate is
located on the back panel.
TROUBLESHOOTING
PRO BL EM
POSSIBL E CAUSES
Pilo t Outag e
1. Pilo t flam e to o lo w
2. Restrictio n in pilo t orific e
3. Restrictio n in pilo t valv e
Im prope r bur ne r
c ombustio n
1 . Im prope r ventilatio n
Poo r Ignitio n
1. Insufficien t ga s inpu t
2. Poo r air-ga s adjustm en t
3. Restrictio n in pilo t orific e
4. Restrictio n in ma in burne r ignitio n por t
5. Restrictio n in contro l val ve
6. Restrictio n in ga s orific e

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Conversion to LP gas orifice
1. Take out the grate on the top. You can see the orifice is on front of the burner as below Fig.7 show.
Fig. 7
2. As Fig. 8 show, screw out the Nat. gas orifice[#32(φ3.0mm)] counter-clockwise, then screw in the LP gas
orifice[#43(φ2.3mm)] clockwise.
Fig. 8
3. Change the pressure regulator spring kit to LP gas model, set at 10" W.C. (Water Column).
Fig. 9
4. Turn pilot adjustment screw clockwise, then light standing pilot and adjust flame 1/4" high..
Fig. 10

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IKON
A product with the IKON name incorporates the best in durability and low maintenance. We all
recognize, however, that replacement parts and occasional professional service may be necessary
to extend the useful life of this unit. When service is needed, contact a IKON Authorized Service
Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and
type of your unit.

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Limited Warranty
IKON warrants to the original purchaser of new equipment that said equipment, when installed in accordance with
our instructions within North America and subjected to normal use, is free from defects in material or workmanship
for a period of 1 year. The labor warranty is one year from original installation
or 18 months from actual factory shipment date whichever date occurs first. Warranty includes onsite service
calls within 60 miles of an authorized service company. End user is responsible for all extra travel and mileage at
prevailing rates.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED. IKON
EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR EXPRESSED OR IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
IKON ’S OBLIGATION AND LIABILITY UNDER THIS WARRANTY IS EXPRESSLY LIMITED TO REPAIRING AND
REPLACING EQUIPMENT WHICH PROVES TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP WITHIN
THE APPLICABLE WARRANTY PERIOD. All repairs pursuant to this Warranty will be performed by an Authorized
Designated IKON Service Location during normal working hours. This warranty does not cover services performed
at overtime or premium labor rates. End user is responsible for the difference between normal service rates and
premium service rates. IN NO EVENT SHALL IKON BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES TO BUYER OR ANY THIRD PARTY, INCLUDING, WITHOUT LIMITATION, LOSS OF PROPERTY,
PERSONAL INJURY, LOSS OF BUSINESS OR PROFITS OR OTHER ECONOMIC LOSSES, OR STATUTORY
OR EXEMPLARY DAMAGES, WHETHER IN NEGLIGENCE, WARRANTY, STRICT LIABILITY, OR OTHERWISE.
This warranty is given only to the first purchaser from a retail dealer. No warranty is given to subsequent transferees.
Warranty does not cover product failures caused by: failure to maintain, neglect, abuse, damage due to excess
water, fire, normal wear, improper set up and use. Periodic maintenance is not covered.
This warranty is not in force until such time as a properly completed and signed installation/warranty registration or
an online registration form has been received by IKON within 30 days from the date of installation.
Proof of purchase is required to extend warranty more than 1 year from date of shipment from the factory.
THE FOREGOING WARRANTY PROVISIONS ARE A COMPLETE AND EXCLUSIVE STATEMENT BETWEEN
THE BUYER AND SELLER. IKON NEITHER ASSUMES NOR AUTHORIZES ANY PERSONS TO ASSUME FOR
IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SAID EQUIPMENT.
Example of items not covered under warranty, but not limited to just these items:
1 Acts of God, fire, water damage, burglary, accident, theft.
2 Freight damage.
3 Improper installation or alteration of equipment.
4 Use of generic or after-market parts.
5 Repairs made by anyone other than a IKON designated servicer.
6 Lubrication.
7 Expendable wear parts, adjustable feet, blown fuses, lamps, etc.
8 Cleaning of equipment.
9 Misuse or abuse.