IMC IMCQHS Series User manual

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INTERNATIONAL)MACHINE)CONCEPTS)WELCOMES)YOU)TO)YOUR)NEW)
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2!
CONTENTS!
Chapter!1!
#4BC*/(!.(+B)*35*,/!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!;=;!
D/B)45*/E!"/+5)6B5*,/+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!;=9!
"/+547745*,/!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!;=F!
G7(B5)*B47!4/H!I/(6@45*B!B,//(B5*,/+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!;=J!
Chapter!2!
K(BC/*B47!I4)4@(5()+!4/H!.(+B)*35*,/!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!9=;!
Chapter!3!
23()45*,/!"/+5)6B5*,/!
#4*/!$,/+5)6B5*,/!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!F=;!!!!!!!!!!!!
I),H6B5*,/!+L+5(@!*/+5)6B5*,/!! F=9!!!
#(BC4/*B47!H(+B)*35*,/!4/H!4HM6+5@(/5+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!F=F!
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Chapter!4!
#4*/5(/4/B(!"/+5)6B5*,/+!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!J=;!
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3!
Chapter!1!
1.1 Machine!Description!
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1.2 Un;crating!Instructions!
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KC(!@4BC*/(!S*77!A(!B,N()(H!*/!4!374+5*B!3),5(B5*N(!B,N()=!KC*+!*+!5,!A(!)(@,N(H=!#40(!+6)(!
5C45!/,!34)5+!C4N(!A((/!H4@4E(H!H6)*/E!5)4/+3,)5O!,)!-477(/!,--!5C(!@4BC*/(=!KC(!@4BC*/(!S*77!
4))*N(!S*5C!B()54*/!34)5+!H*+V4++(@A7(H=!KC(+(!/((H!5,!A(!-*55(H!5,!5C(!@4BC*/(!!5,!)(+(@A7(!
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4!
1.3 Installation!
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!Only!a!qualified!technician!should!perform!the!machine!installation!or!a!suitably!trained!
person.!
Note:!*5!*+!H4/E(),6+!5,!S,)0!,/!4!@,N*/E!@4BC*/(!4/H!5C(!@4BC*/(!+C,67H!A(!,--!4/H!
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4/H!*5+!A(4)*/E!C,7(+O!7,/E*56H*/47!SC()(!+(47*/E!5C(!34)5+!/((H+!,*7=!
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1.4!!!!!!!Electrical!and!Pneumatic!connections!
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5!
Chapter!2!
2.1!Technical!Parameters!and!Description!
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6!
Chapter!3!
3.1!Main!Construction!
!
KC(! @4BC*/(! *+! B,@3,+(H! S*5C!3(H(+547O! S45()! +5,)4E(! 3,5O! +L)63! 3,5O! 7*P6*H! @(5()O! +545*B!
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E7,A(!N47N(O!)45*,!/((H7(!N47N(O!4/E7(!N47N(O!(7(B5),@4E/(5*B477L!,3()45(H!N47N(O!BC(B0!N47N(=!
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3.2!Production!system!instruction!
!
Water!entry!phase8!4+(35*B!S45()!(/5)L!*/5,!S45()!+5,)4E(!3,5!5C),6EC!-*75()O!S45()!36@3O!
4/E7(!N47N(O!365!$29!E4+!*/!5C(!S45()!+5,)4E(!3,5O!@40*/E!4+(35*B!S45()!4/H!$29!E4+!@*1(H!
3)*/B*3*6@=!KC6+O!/,5!,/7L!5C(!E4+!B,/54*/*/E!*+!*/B)(4+(HO!A65!47+,!5C(!+C(7-!7*-(!,-!A(N()4E(!*+!
(15(/H(H=!
Syrup!entry!phase8!5C(!B,,7(H!+L)63!(/5()!*/5,!+L)63!3,5!5C),6EC!-*75()O!+L)63!36@3O!4/E7(!
N47N(O!5C(!7*P6*H!7(N(7!,-!+L)63!*+!B,/5),77(H!AL!-7,45*/E!A477!7*P6*H!7(N(7!B,/5),77()=!KC()(!4)(!
C*EC!4/H!7,S!3,+*5*,/+!*/!5C(!B,/5),77()=!KC(L!+(34)45(7L!B,/5),7!5C(!,/!4/H!,--!,-!5C(!+L)63!
36@3=!
Inlet!phase!of!carbonize!pump:!4+(35*B!S45()!(/5)L!*/5,!5C(!*/7(5!,-!5C(!B4)A,/*W(!36@3!
5C),6EC!4/E7(!N47N(!4/H!S45()!)45*,/!/((H7(!N47N(=!'L)63!(/5()+!*/5,!5C(!*/7(5!,-!5C(!B4)A,/*W(!
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)45*,/!/((H7(!N47N(!4/H!+L)63!)45*,/!/((H7(!N47N(!5,!@40(!4!-*1!)45*,/!,-!5C(!S45()!4/H!+L)63O!
4/H!@*1(H!(P647*5L!5C),6EC!5C(!36@3=!
Outlet!of!the!carbonize!pump8!5C(!3)(++6)(!,-!5C(!@*1(H!S45()!4/H!+L)63!S*77!)*+(+=!KC(L!S*77!
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Electric!appliances!control!system8!5C(!B,/5),7!,-!5C(!@4BC*/(!4337L!/,)@47!)(74LO!B,/54B5!
@4BC*/(!B,/5),7!B*)B6*5)L=!KC(L!B4/!H*)(B5!5C(!S,)0!,-!34)5+!,-!5C(!@4BC*/(!465,@45*B477L=!
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3.3!Mechanical!description!and!adjustments!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
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E4+!7(40!4/H!H4@4E(H=!KC(!@4BC*/(!+C,67H!A(!+5,)(H!)(4+,/4A7LO!*/+,745*/E!,65!,-!H,,)+!4)(!
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Installation!and!Adjustment!
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Machine!Start,!Sterilization!and!Cleaning!!
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Note:!each!related!valves,!please!see!technological!process!chart.!Sterilize!time!should!be!
controlled!suitably!according!with!the!sanitation!requirement.!
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!
Inspection!before!production:!
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Produce!and!operate!program8!
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Note:!the!show!value!is!consulted!only.!Specific!value!is!determined!by!beverage!type,!filling!
machine!need!and!temperature!etc.!
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!
!

!
9!
Parameters!which!should!pay!attention!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
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!
Production!finished8!!
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!
Cleaning!after!production!finished:!!
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!

!
10!
Chapter!4!
4.1!!!!!!!Operation!steps!and!Maintenance!Instructions!!!!!!
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