INNOVATEST FALCON500 User manual

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FALCON 500
Micro Hardness Tester | Vickers, Knoop, Brinell
MANUAL / SEMI - FULLY AUTOMATED

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Unparalleled conguration freedom…
The FALCON 500 oers a leading technology base for manual, automatic or fully automated testing of Micro and
Macro Vickers, Knoop or Brinell assignments.
With a wide choices of test force congurations, answering any possible imagination, the FALCON 500 can be
completed with fully integrated hardware options to assure a match with the particular testing tasks of your
industry. Coming from a leading edge of mechanical design, the load cell, closed loop system of the base unit
can be completed with manual or digital micrometers or for more testing comfort, with motorized CNC stages.
The unique motorized ball bearing Z-axis provides accurate height movement and high speed autofocus. The
user interface, provides manual & automatic measurement and a wide selection of standard and optional testing
applications, supporting a high resolution (HD) camera and a second (optional) full work stage overview camera.
FALCON 500
HARDNESS SCALES
VICKERS 1gf - 50kgf *
KNOOP 1gf - 5kgf *
BRINELL 1kgf - 62.5kgf *
* All scales HIGHLIGHTS
Multi Load Cell, Closed Loop force application system, error <0,25%
6 position turret, 2 indenter positions (optional), 3 LWD objective positions of which 2 installed
Turret collision detection and workpiece retraction safety system
5 Megapixels, Full HD+, integrated TTL camera system
HD full color stage overview camera with optical zoom system
TTL power LED with color lter, Dual bank power LED stage illumination
Z-axis with ball bearing spindle (standard)
Integrated system controller, i7 processor, mSSD Raid system storage
Industrial 15” touch screen, option for second screen 15’’to 55’’ or projector
Top-class replaceable body parts, shock proof ABS covers
A FORCE RANGE THAT SETS NEW STANDARDS!
1gf 10gf 2kgf FALCON 501 62.5kgf
1gf 10gf 10kgf FALCON 503 62.5kgf
1gf 200gf 31.25kgf FALCON 505 62.5kgf
1gf 10gf 31.25kgf FALCON 507 62.5kgf
1gf 31.25kgf FALCON 508 62.5kgf
1gf 200gf FALCON 509 62.5kgf
1gf 10gf 200g FALCON 510 62.5kgf
1gf FALCON 511 62.5kgf
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FALCON 600
0.1gf - 50kgf *
1gf - 2kgf *
1kgf – 62.5kgf *
VICKERS
KNOOP
BRINELL
HARDNESS SCALES
Multi Load Cell, Closed Loop force application system, error <0,25%
18 Mega Pixel, 4K, full color integrated camera system
Full X-Y stage overview camera, optical zoom system, variabele eld of view
TTL power LED with color lter, Dual bank power LED stage illumination
Large CNC X-Y stage 300 x 225mm, Z-axis with ball bearing spindle (standard)
Integrated system controller, i7 processor, Dual MSSD Raid system storage
Industrial 15"touch screen, option for second screen 15'', to 55'' or projector
Top-class replaceable body parts, shock proof ABS covers
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HIGHLIGHTS
6 position turret, 2 indenter positions, 4 LWD objectives installed (included)
Our vision, your future...
Turret collision detection and workpiece retraction safety system
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0.1gf 603 10 kgf
1gf 611 62.5 kgf
A FORCE RANGE, THAT SETS NEW STANDARDS!
* Extended range
0.1gf 603 10 kgf
0.1gf 62.5kgf
10gf 10kgf FALCON 603
31.25kgf FALCON 608
FALCON 611
1gf
1gf
* All scales
d
Dead weight systems
Electronically controlled
Force application
Load cell, closed loop,
force feedback system
FORCE
TIME
TECHNOLOGY OF TODAY
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d
Dead weight systems
Electronically controlled
Force application
Load cell, closed loop,
force feedback system
FORCE
TIME
TECHNOLOGY OF TODAYTECHNOLOGY OF TODAY
1gf 2kgf FALCON 502 62.5kgf

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BOUNDLESS
INNOVATION
Observe, Think, Try, Change...
Rigidity and perpendicular indenter positioning are crucial to obtain Vickers indents with a
perfect geometry. Re-invented, adjustable indenter actuators provide maintenance free, smooth
force application, easy to access and easy to replace indenters. Standard integrated
XY-stage overview camera with optical zoom reduces application set up time dramatically.
Z-AXIS BALL SCREW
Precision movement
Multi loadcell,
ball bearing,
force actuator
Optical zoom, auto focus,
stage overview camera
OPTIONAL
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The 6 position turret is supplied as a standard feature on all 500 models and
allows to install indenters for Vickers, Knoop and Brinell (balls 1mm 2.5mm &
5mm) testing. The FALCON 500 has four objective positions. Depending on the
conguration, choose from 2.5X, 5X, 10X, 20X, 50X, 100X that, in combination
with the HD camera, with digital zoom, provide crisp images.
6 POSITION PRECISION TURRET & OPTICAL SYSTEM
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Create magnied sample overview with the standard on-board, autofocus, optical
& digital zoom overview camera. The eld of view of this sophisticated full color
camera system does not limit you to one eld of view, but gives a ZOOM range
of 45 x 35mm up to 155 x 125mm without the need to use time consuming scan
and stitch functions.
Once the viewing area needs to be larger than the zoom range, scanning and
stitching can be selected to create full stage overview. Click and go is one of
the standard testing features of the overview camera. Just click randomly on
designated area’s and push ‘’start’’. All tests run automatically. The pattern video
overlay function eases positioning of multiple test rows or patterns across the
specimen. The pattern video overlay scales automatically with every magnication,
stepless, while the zoom camera decreases or enlarges the overview.
STAGE OVERVIEW CAMERA (OPTIONAL)
A high end ball bearing Z-axis spindle is one of the very unique functions. Z-axis
displacement at an accuracy of micron’s supports ultra-fast auto focus. Z-axis
controls are nearly limitless; CNC as a result from a test program, by touch screen
indicators, by the scroll wheel of the mouse, by fast up and down buttons or from
a scroll wheel on the front of the machine. Speed control related to your own
movement; (0.01 up to 20 mm/s). To avoid any collision between the work piece
and the turret, the Z-axis is controlled by a awless collision detection and Z-axis
retraction system. So neither the tester nor the workpiece are exposed to any
damage.
DYNAMIC Z-AXIS CONTROL & COLLISION DETECTION
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Save time and improve eciency with one of the high speed, highly accurate
motorized XY-stages. Available in variable sizes from standard, to large and
extra-large. Enable automated sequencing of multiple samples. The ultra-high
accuracy and repeatability guarantee precise positioning of indents and allow
re-evaluation of any measurement points in batch or single view. Repeatability
within 3 micron.
HIGH SPEED CNC MOTORIZED XY-STAGE (OPTIONAL)
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15” HD TOUCH SCREEN OPERATOR INTERFACE
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Changing the game...
TECHNOLOGY
All machine control and process workow can easily be operated from the 15“ industrial
capacitive touch screen. At choice a second 15”or larger screen can be connected.
The tester is tted with a high-end external shell structure. The shock proof and
damage resistant ABS machine covers can withstand the harshest environment.
SHOCK RESISTANT ABS MACHINE COVERS
The system has bi-directional in and output channels.
Tester control can be conducted remotely and supports
for instance, but not limited to robotic systems. Test values
can be exported as single values or as string of data to be
handled by 3rd party quality evaluation software.
Q-DAS certied. (Optional)
CONNECTIVITY, CONTROL & QUALITY ASSURANCE
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EVALUATION
AUTOMATIC IMAGE
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Too bright OK Too dark
Irregular surface Regular surface Poor surface
Fast & precise, observe how IMPRESSIONS
TM
nds
focus from a large distance, as far as the travel of
the Z-axis allows. Algorithms used for close distance
autofocusing set new standards in AF speed.
AUTO FOCUS
Manual positioning of lar lines is no longer
required. IMPRESSIONS
TM
rened measurement
algorithms detect indents even on very poor or
scratched surfaces and measure the relevant indent
dimensions according to standards. Stay in control
by switching to manual measure mode and have the
option of adjusting measurements by touching the
screen or using the mouse. Filar lines can be colored
to give the best contrast against the specimen’s
surface. To assure that measurements meet relevant
standards on symmetry, enable the automatic
indent check. All hardness values can be converted
to other scales according to ISO 18265, ISO 50150,
ASTM E140.
AUTOMATIC MEASUREMENT
ILLUMINATION SETTINGS
IMPRESSIONS
TM
software automatic illumination system adapts to the correct illumination regardless
of the sample surface quality, wherever on the sample, independent from material (steel, carbide,
coated or ceramic). Contrast, Brightness and program, can be set automatically for each measurement
or controlled manually. Sharpness can be stored with the pre-determined test
Complex, rened algorithms ensure reproducible measurements on
dierent materials and even on scratched and damaged surfaces.
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Evaluate whatever you want, --
because what gets measured, gets produced... REFINED IMAGE DETECTION
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FEATURED BY
ADVANCED SOFTWARE APPLICATIONS
-
IMPRESSIONS v2
Science ction?...
No, just reality ahead of schedule
The Graphical User interface (GUI), contains industry preferred applications, and oers easy to
learn, advanced workow control. A simple test can be set up and conducted in about 3 seconds…
IMPRESSIONS
TM
layout & functions will match not only your particular application requirements, but
also meet the needs and preferences of your operators. A user level management system maximizes
their comfort and eciency.
The unique in the industry, 15’’ portrait mode, capacitive touch screen, gives room to all possible
applications. Dual screen: For demanding users, a second vertical 15’’or 24’’landscape screen can be
connected. For educational purposes, schools, universities, a full HD projector can be connected to
the HDMI supported outlet. With this many options in Hardware and Software conguration, yearly
updates and on demand upgrades, IMPRESSIONS
TM
is truly the leading software in the industry.
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The IMPRESSIONS
TM
pattern editor allows
the user to create any number of test
patterns with a large number of variable
settings. Create test patterns with great
precision and freedom. Verify the settings
in the preview mode. Drag & drop patterns
from one test sample to another sample.
Live vision technique over zoom overview
camera, no image stitching required.
Combine dierent patterns and even
dierent test forces in one program, and run
them fully automatically. All test points can
be identied individually or to customer
specications. The label is shown in the test
result list and in the test results overview
and print out. An important function for
later sample analyses.
VIDEO OVERLAY GRAPHIC
PATTERN EDITOR
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For the performance of test series for CHD/
SHD/NHD data of specimens according
to standard. The test can be started
directly from the surface view or from
the overview. Additional core points of
hardness can be dened separately for
NHD measurements. The distances of test
points are automatically set to a minimum
distance, following the standard, to assure
correct testing is conducted. Time saving
test mode“complete all indentations – then
evaluate” and “auto-stop” to complete test
series as soon as the lower hardness limit
has been reached.
CHD, SHD, NHD
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This especially developed tool enables
you to conduct hardness testing on
welded parts or segments according
to ISO standard. Setting up the pattern
according to the requirements becomes
‘’easy-to-do’’, due to pre-set test points
in the dierent zones of the weld
and automatic correlation between
test points. The system will run a fully
automatic test procedure and display and
record the results accordingly.
WELD INSPECTION (ISO 9015)
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A specialized software tool of IMPRESSIONS
TM
allows you to
set up and conduct fully automatic testing as per ISO 898-1
for screw thread measurement of (de)-carbonized part.
Technology that automatically or at a mouse click recognizes
the edge of your sample. This helps to determine and x the
desired starting position for CHD or other pattern testing jobs.
This application scans the entire outline (or partial) area of a
sample. The function can be used with an objective or, ultra
fast, by using the overview zoom camera. The system scans
the entire outline dened and stores all relevant data in the
test program. Subsequently, a chosen number of test points
can be programmed into the particular program, or be
conducted at selected distances, relative to the edge. This
advanced feature enables the hardness testing procedure
to be performed completely automatic. An excellent feature
to combine with 2D or 3D hardness mapping, also known as
‘’plane hardness chart’’.
AUTOMATIC EDGE DETECTION
AUTOMATIC CONTOUR SCANNING
HARDNESS OF SCREW THREAD
DECARBONIZED ZONE (ISO-898-1)
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Easy to operate, time reducing solutions...

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The IMPRESSIONS pattern editor allows the user to create any number of test patterns with a large
number of variable settings. Create test patterns with great precision and freedom. Verify the settings
in the preview mode. Drag & drop patterns from one test sample to the other test sample. Live vision
test results overview and print out. An important function for later sample analyses.
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For those requiring more in depth knowledge on materials
behavior, and wish to study on fracture and fatigue, crack
growth can be predicted (and measured) by using the Kic
application. The software supports Kic crack detection
under load. At choice, one of both methods, Palmqvist or
Median / Radial fracture toughness can be selected.
The optional application “Plane hardness chart“, also
referred to as Color Mapping is the perfect tool for securing
the detail of the hardness distribution over the total cross
section, especially of heat treated samples. An important
feature in material exploration, weld testing or in damage
analysis.
Besides the option to display a 2D graphic diagram,
the system can generate a 3D visual.
2D and 3D hardness chart are one application.
For repeating jobs, IMPRESSIONS
TM
utilizes
the option of setting up and storing custom
test programs. For each task, a ‘’job’’ can be
created. All application specic parameters,
like hardness scale, force, dwell-time, pattern,
conversion and the report template are
stored in the same program.
The report generator oers to design
customized testing reports, including
your company’s details and logo and
include testing results, graphics and
pictures of indentations in an easy to
edit environment. The le can be printed
straight to a connected laser printer for
further distribution. Alternatively the le
can be exported as a CSV le, to be used
in MS Oce applications or 3rd party
quality assurance software.
This handy function in IMPRESSIONS
TM
allows you to make screen captures of
the viewing area. It gives the opportunity
to store such images with comments or
to paste them into the report generator
for further processing.
Kic CRACK MEASUREMENT
2D HARDNESS CHART
3D HARDNESS CHART REPORT GENERATOR
USER DEFINED PROGRAMS
SNAPSHOT FUNCTION
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Yes, we can...
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POSSIBILITIES
This application is developed in
close cooperation with special
manufacturers of ammunition shells
and casings. It allows single and
multiple shell/casing testing according
to the requirements in the industry.
The fully automatic test procedure
generates a detailed report, providing
single readings and statistics with
Go/No indication. This further in-
cludes s
ophisticated settings for re-
measurement .
For particular details please contact our
sales department.
AMMUNITION TESTING PATTERN
CONFIGURATOR & REPORTING
The FALCON 500 is designed in such a way for the large selection of xtures and specimen
holders to be used on the CNC XY-stage. The frame size allows a large workspace accomodation.
Regardless of the shape of a particular workpiece, the accessories list and corresponding software
applications enable to test almost any component and part.

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AB
CD
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GH
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Fixtures & vices
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Anvils
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6
ABCDE
x 5 x 10 x 20 x 50 x 100
x 2.5
Stages
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9
Bench stand(s)
2Objectives
15” 55”
Sample holders
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C
AB
25 mm
30 mm
40 mm
Vibration isolation stage
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1Overview
camera
A
B
3Ring
lights
A
B
C
4Indenters
A
B
C
D
D
E
F
ACCESSORIES FALCON 500
Schematic overview of the conguration options, standard and optional accessories
Not all accessories are displayed on this page. Full details can be found on the Order details page.
With our rigid designed Bench stands
UN-STAND/960 71 x 75 x 80 cm
UN-STAND/965 150 x 75 x 80 cm
• Rock solid bench stands
• 100% retractable drawer, bearing guidance,
max 100kg load. Rubber anti slip bottom
• Lockable cabinet, 300mm high
• Adjustable feet, (+/- 50mm height adjustable to
reach ergonomic working position)
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Made of corrosion resistant zinc plated steel with
RAL powder coating
• Carrying capacity of 400kg
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Top surface made of 50mm Plywood with
1.5mm chemical resistant plastic plating,
edges made of shock resistant 3mm ABS side liner
• Industrial quality, for workshop or laboratory
Designed for hardness testing instruments,
painted in INNOVATEST® RAL colors matching
our testers.
SUPPORT
YOUR
BEST TESTING
RESULTS
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Overview Camera Overview / Full view zoom camera + software functionality, eld of view
45x35mm up to 155x125mm, includes overview lights
UN-OVCAM2C
Objectives 2.5x Long Working Distance objective ASSUN-OBJ2.5X
5x Long Working Distance (LWD) objective BM-05-0001
10x Long Working Distance (LWD) objective BM-05-0002
20x Long Working Distance (LWD) objective BM-05-0003
50x Long Working Distance (LWD) objective BM-05-0004
100x Long Working Distance (LWD) objective BM-05-0005
Ring lights CrystalTM Clear LED ring light, multi use for 2.5x objectives SA-05-0021
CrystalTM Clear LED ring light, multi use for 5x objectives SA-05-0013
Indenters
Brinell Indenter 1mm. Includes 1 carbide ball. Ø3mm. ISO & ASTM certied IN/7001
Brinell Indenter 2.5mm. Includes 1 carbide ball. Ø3mm. ISO & ASTM certied IN/7006
Brinell Indenter 5mm. Includes 1 carbide ball. Ø3mm. ISO & ASTM certied IN/7011
Micro Vickers Indenter Ø3mm ISO/ASTM certied IN/8105
Micro Knoop Indenter Ø3mm ISO/ASTM certied IN/8205
Stages Manual X-Y stage with analogue metric micrometers, 100x100mm
Displacement: 25x25mm, scale 0.01mm, max load 100kg
UN-XYSTAGE/120
Mounting plate AS500XL-450-02
Manual X-Y stage, digital micrometer, ts to stage, Displacement: 25mm,
resolution 0.001mm
IMP-DIGMIC
Manual X-Y stage with analogue metric micrometers, 180x160mm
Displacement: 25x25mm, scale 0.01mm, max load 300kg
UN-TESTTABLE/030
Manual X-Y stage connecting plate
UN-TESTTABLE/ 030FAPL
Motorized CNC X-Y stage, 237x188mm, total load up to 100Kgf max
Displacement: 100x100mm, resolution 0.001 mm, repeatibility +/-0.003mm
UN-XY561010
Motorized CNC X-Y stage, 257x188mm, total load up to 400Kgf max
Displacement: 120x100mm, resolution 0.001 mm, repeatibility +/-0.003mm
UN-XY571210
FALCON 501 v2 / 501 FA v2 Micro hardness tester, 10gf - 2kgf FALCON 501 / 501 FA
FALCON 502 v2 Micro hardness tester, 1gf - 2kgf FALCON 502
FALCON 503 v2 Micro hardness tester, 10gf - 10kgf FALCON 503
FALCON 505 v2 Micro hardness tester, 200gf - 31.25kgf FALCON 505
FALCON 507 v2 Micro hardness tester, 10gf - 31.25kgf FALCON 507
FALCON 508 v2 Micro hardness tester, 1gf - 31.25kgf FALCON 508
FALCON 509 v2 / 509 FA v2 Micro hardness tester, 200gf - 62.5kgf
FALCON 509 / 509 FA
FALCON 510 v2 Micro hardness tester, 10gf - 62.5kgf FALCON 510
FALCON 511 v2 Micro hardness tester, 1gf - 62.5kgf FALCON 511
Indenter actuator post (2nd indenter position) factory installed FALCON IP/2
Plug & Play prepaired, calibration, sea & airworthy packing in
''non coniferous wood'' material
P&PSEAPACK30
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FALCON 500
ACCESSORIES
A
B
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STANDARD
STANDARD
Motorized CNC X-Y stage, 337x188mm, total load up to 400Kgf max
Displacement: 200x100mm, resolution +/- 0.001mm, repeatability +/-
0.003mm
UN-XY572010
Motorized CNC X-Y stage, 357x208mm, total load up to 400Kgf max
Displacement: 220x120mm, resolution 0.001mm, repeatability +/-
0.003mm
UN-XY572212
Cable sets,
mounting &
connectivity for
motorized stage
Cable set for connecting CNC stage to embedded driver (1 set for 2-axis) 105cm UN-XY2CABLENBS
Anvils V block with bracket 40x40x50mm (LxBxH) UN-VBLOCK404050
Steel, cross type, (X) V-block 60x120x100mm 8-90mm pair UN-CROSSBLOCK01
Small V-Anvil 3-20mm requires base plate (Requires Manual/Autom. X-Y stage) UN-ANVILSV/105
Large V-Anvil 20-75mm requires base plate (Requires Manual/Autom. X-Y stage) UN-ANVILLV/106
Base plate for V-anvils un-anvilsv/105 & 106 UN-VANVILBASEPL
Fixtures & vices Polished precision vice with lock down system, jaw width 25mm, opens 20mm UN-VICE/210
Polished precision vice with lock down system, jaw width 36mm, opens 42mm UN-VICE/215
Polished precision vice with lock down system, jaw width 48mm, opens 75mm UN-VICE/220
Polished precision vice with lock down system, jaw width 75mm, opens 100mm UN-VICE/230
Axle chuck 500 series for cylinder parts, dia. 0.4mm to 5mm UN-AXLECHUCK
Universal Clamp & Leveling Device UN-CLAMP/105
Thin metal clamp UN-CLAMP/115
V groove clamp for small round parts dia.0.8-5mm UN-VGROOVE- CLAMP
Wire Testing Fixture UN-WIRE/105
JOMINY Fixture, for 1 quench end test sample, quick release function UN-JOMFIX1
JOMINY Fixture, for 3 quench end test sample, quick release function UN-JOMFIX3
Small parts vice jaw width 55mm, open 50mm, self centering UN-VICE/115
Sample holders 1 position sample holder, for 1 embedded sample, diameter 50mm or 2’’ UN-ESH1
4 position sample holder, for max. 4 embedded samples, diameter 50mm or 2’’ UN-ESH4
6 position sample holder, for max. 6 embedded samples, diameter 50mm or 2’’ UN-ESH6
1 insert reduction ring 25mm UN-ESHI25
1 insert reduction ring 30mm UN-ESHI30
1 insert reduction ring 40mm UN-ESHI40
1 insert reduction ring 1'' UN-ESHI1
1 insert reduction ring 1 1/4'' UN-ESHI125
1 insert reduction ring 1,5'' UN-ESHI15
Machine stands Cabinet test table with drawer for hardness testers 71x75x80cm UN-STAND/960
Cabinet test table with drawer for hardness testers 150x75x80cm UN-STAND/965
Seaworthy packing box for 950/960 PACK/100
Seaworthy packing box for 965 PACK/200
Vibration isolation
stage
Passive vibration isolation stage, broad spectrum UN-AVS-150
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ORDER DETAILS
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7
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A
B
C
A
B
C
D
A
B
C
D
A
B
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STANDARD
STANDARD
STANDARD
*STANDARD
*STANDARD
* Pre-installed/included on FA models only!
E
F
505 & 509
501, 502, 503, 507,
508, 510 & 511
Motorized CNC X-Y stage, 307x208mm, total load up to 400Kgf max
Displacement: 170x120mm, resolution 0.001mm, repeatibility +/-
0.003mm
UN-XY571712
L
A
B
E
C
D
A
B
C
D
E
F
H
I
J
K
STANDARD
*STANDARD

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Limit switch relocator AS500XL-150-16
Printer Laser Printer UN-PRINT
Projector On request, any brand of choice UN-PROJECTOR
ISO / ASTM
Verication
BRINELL direct and indirect verication/calibration & certication
in compliance with ISO & ASTM, NADCAP. Includes direct force and
indirect verication report (block readings), GR & R report, at fee for
selected common scales, per scale.
CALCEFRDW/1B
VICKERS direct and indirect verication/calibration & certication
in compliance with ISO & ASTM, NADCAP. Includes direct force and
indirect verication report (block readings), GR & R report, at fee for
selected common scales, per scale.
CALCEFRDW/1V
KNOOP direct and indirect verication/calibration & certication
in compliance with ISO & ASTM, NADCAP. Includes direct force and
indirect verication report (block readings), GR & R report, at fee for
selected common scales, per scale.
CALCEFRDW/1K
Covers Anti Static machine cover 453x690x945mm UN-TESTERCOVER06
ACCESSORIES
20x Long Working Distance objective
5x Long Working Distance objective
10x Long Working Distance objective
50x Long Working Distance objective
100x Long Working Distance objective
OBJECTIVES
Brinell indenter 1mm ISO/ASTM certified
Brinell indenter 2,5mm ISO/ASTM certified
Micro Knoop Indenter Ø3mm ISO/ASTM certified
INDENTERS
Micro Vickers Indenter Ø3mm ISO/ASTM certified
A
C
B
OVERVIEW CAMERA
UN-OVCAM2C
2.5x Long Working Distance objective
Brinell indenter 5mm ISO/ASTM certified
RING LIGHTS
SA-05-0013
SA-05-0021
STAGES
UN-XYSTAGE/120 UN-TESTTABLE/030
IMP-DIGIMIC UN-XY561010
UN-XY571210
UN-XY571712
UN-XY572010
UN-XY572212
ANVILS
UN-VBLOCK404050 UN-CROSSBLOCK01
ABCD
UN-ANVILSV/105 UN-ANVILSV/106
E
UN-VANVILBASEPL
A
B
ABCD
FEATURED BY
ADVANCED SOFTWARE APPLICATIONS
-
IMPRESSIONS v2
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MACHINE STANDS
ACCESSORIES
SAMPLE HOLDERS
FIXTURES AND VICES
UN-ESHI25 UN-ESHI1
UN-ESH1 UN-ESH4 UN-ESH6
UN-WIRE/105
UN-VICE/210 UN-VICE/230UN-VICE/215 UN-VICE/220
UN-CLAMP/115 VGROOVE-UN-CLAMP
UN-ESHI30 UN-ESHI125
UN-ESHI40 UN-ESHI15
A B CD
E
FH
ABC
UN-STAND/960 UN-STAND/965 UN-AVS-150
VIBRATION ISOLATION STAGE
AB
Additional Software
Manual on-screen measurement UN-MANM
Automatic measurement UN-AUTOM
Automatic focussing UN-AUTOFOC
Report congurator UN-REPORTA
Overview / Full view zoom camera + software functionality, eld of view
45x35mm up to 155x125mm
UN-OVCAM2C
Snapshot function UN-SNAPSH
Advanced 3 axis coordinate & free style indent pattern congurator, for
motorized stage only
UN-TESTPAT01
Advanced 3 axis coordinate & free style indent pattern congurator, + CHD,
SHD, NHD and edge detection, (supports manual & digital micrometer stages
only)
UN-TESTPAT02
Image stitching, composes full stage overview, and detailed sample overview.
High resolution magnication of designated test area.
Requires a motorized stage.
UN-IMST01
KiC crack detection under load. Palmqvist & Median / Radial fracture toughness UN-CRKPAR
Automatic Contour scanning UN-CSCAN
2D / 3D hardness scanning (mapping, includes automatic contour scanning) UN-CSCAN2D3D
Drawing and measuring (distance & angles) application UN-DRMEAS
DualView Technology, 2 viewing screens software, screen, cables, Europe and US
power cable included, 15”Industrial LCD screen included
UN-DVTECHSET
Automatic edge detection UN-EDGEDTC
ISO 898-1 screw thread measurement of (de)-carbonized part (requires UN-CSCAN) UN-ISO898/1
ISO-2702 tap screw thread measurement UN-ISO2702
User level management UN-LEVMAN
CHD, SHD, NHD congurator & graphic interface for analogue and
digital micro meter stage only (not including full pattern editor)
UN-MCHD
CHD, SHD, NHD congurator & graphic interface requires: indent
pattern congurator (TESTPAT01)
UN-PATCHD
Q-DAS Certied connectivity protocol UN-QDAS
Advanced 3-axis communication protocol for robotic systems UN-REMC
ISO bullets casings pattern congurator and reporting system UN-SHELLCONF
ISO 9015 Weld pattern conifgurator (automatic weld pattern congurator),
requires overview camera or AS9000-0.7OBJ
UN-WELDPAT
Connectivity Plus Powerfull External Intell Core i9 PC, with 16gb RAM, and 512gb SSD drive (or
better) Windows 10 pre-installed, IMPRESSIONS™ tester work ow software
INNOVATEST recommends Embedded Industrial
computers with DeepFreeze enabled.
UN-SYSPCIMP01
Blue Tooth connectivity
UN-BTADAPT
Wireless system Keyboard & wireless mouse UN-SKBSET
Virtual joystick, on-screen
SOFTWARE
ORDER DETAILS
UN-JOMFIX1 UN-JOMFIX3 UN-VICE/115
IJK L
UN-AXLECHUCK UN-CLAMP/105
STANDARD
STANDARD
STANDARD
STANDARD
STANDARD
STANDARD
*
STANDARD
*
STANDARD
*
STANDARD
*
STANDARD
STANDARD
*
STANDARD
*
STANDARD
STANDARD
* Pre-installed/included on FA models only!
D
E
F
25

26 27
SPECIFICATIONS
VICKERS
ISO 6507
ASTM E384, E92
JIS B 7725
HV0.001 | HV0.002 | HV0.003 | HV0.004 | HV0.005 | HV0.006 | HV0.007 | HV0.008 | HV0.009
HV0.010 | HV0.015 | HV0.020 | HV0.025 | HV0.050 | HV0.1 | HV0.2 | HV0.3 | HV0.5 | HV1 | HV2
HV2.5 | HV3 | HV4 | HV5 | HV10 | HV20 | HV25 | HV30 | HV40 | HV50
Kic Fracture toughness
All Vickers forces & scales
KNOOP
ISO 4545
ASTM E92
JIS Z 2251
HK0.001 | HK0.003 | HK0.005 | HK0.015 | HK0.01 | HK0.02 | HK0.025 | HK0.05 | HK0.1 | HK0.2
HK0.3 | HK0.5 | HK1 | HK2 | HK5
BRINELL
ISO 6506,
ASTM E10
JIS Z 2243
HBW1/1 | HBW1/1.25 | HBW1/2.5 | HBW1/5 | HB1/10 | HBW1/30 | HBW2.5/6.25
HBW2.5/7.8125 | HBW2.5/15.625 | HBW2.5/31.25 | HBW2.5/62.5 | HBW5/25 | HBW5/62.5
CONVERSIONS
Conversion to other hardness scales according to ASTM E140, ISO 18265, GB/T 1172
Force application Multi-load cell, closed loop, force feedback system
Test forces 0.001kgf – 62.5kgf
Force range per model
FALCON 501 / FA 10gf - 2kgf
FALCON 502 1gf - 2kgf
FALCON 503 10gf - 10kgf
FALCON 505 200gf - 31.25kgf
FALCON 507 10gf - 31.25kgf
FALCON 508 1gf - 31.25kgf
FALCON 509 / FA 200gf - 62.5kgf
FALCON 510 10gf - 62.5kgf
FALCON 511 1gf - 62.5kgf
Test force tolerance < 0.25% for test force 100gf to 62.5kgf
< 0.5% for test force below 100gf
Dwell time settings Default 10 seconds, user dened. Up to 250 seconds
HARDNESS SCALES
TEST FORCE
Motorized turret Ultra-fast, 6 position turret, 2 indenter positions, 4 objective positions
Objectives Long working distance 2.5x, 5x, 10x, 20x, 50x, 100x
Indenters Certied indenters (ISO/ASTM) available at choice
Camera 1 (objective) 5 Megapixels, HD, Machine vision system
Camera 2 (overview) Full HD, Optical zoom system, variable FOV 45 x 35mm - 155 x 125mm
Electronic system
Standard (Recommended)
H igh performance embedded controller, i7, mSSD 120 GBxx,
MS Windows® 10 operated , up to 8 years* INNOVATEST warranty
Electronic system
(Optional)
H igh performance external controller, i7, mSSD 120 GBxx,
MS Windows® 10 operated, 1 year factory warranty
CNC support CNC controller (for motorized stages) or stage accessories
Screen(s)
1 5” portrait mode capacitive touch screen, second screen option
Display resolution 0.01 HV, HK, HB
Statistics Total test, max, min, average, range, standard deviation, All in real time after each test
Hardness conversion Rockwell, Rockwell Supercial, Vickers, Brinell, Knoop, Leeb & Tensile
Software IMPRESSIONS™ V2, work ow system & tester control
Data storage capacity Internal and external mSSD, SSD or HDD
Data output
XML, CSV, Certied for Q-DAS (Optional)
Connectivity
5 USB ports, RJ45 Ethernet LAN, W-LAN, RS-232, Blue Tooth, 5 Axis CNC & motorized X-Y stage
connector, Dual HDMI screen connectors
Printer A4, A3 full color laser printer (optional)
Machine dimension 773 mm x 350 mm x 506 mm
Machine weight 78 kg
Power supply 100VAC to 240VAC, 50/60Hz, single phase
Operating temperature
10°C to 35°C, non-condensing
Power consumption 100W
Humidity 10% to 90%, non-condensing
GENERAL
SYSTEM
TURRET
* Check individual warranty conditions

28 29
FEATURED BY
ADVANCED SOFTWARE APPLICATIONS
-
IMPRESSIONS v2
TECHNICAL DRAWINGS
All dimensions in these drawings are in
mm, approximate. Working heights and or
workpiece accommodation varies depending
on the stages and stage accessories used.
Please contact our sales department for more
details.
773
525
170
345
Max. 200
773
525
170
345
Max. 200
28
320

30 31
OTHER MODELS IN THE
FALCON RANGE
www.innovatest-europe.com
OTHER MODELS IN THE
FALCON RANGE
FALCON 400 FALCON 450
FALCON 5000 FALCON 5003XL
Load Cell, closed loop
Micro/Macro Vickers, Knoop
& Brinell Hardness testers
With ne adjustable Z-axis
side handwheel
See brochure B18F400/XX
Load Cell, closed loop
Macro/Micro Vickers, Knoop
& Brinell Hardness tester
With Z-axis handwheel
See brochure B18F450/XX
Multi Load Cell, Closed loop
Fully automatic, 8 position
turret, laser postioning.
Micro/Macro Vickers, Knoop
& Brinell Hardness testers.
Descending test head, xed
work piece position
See brochure B18F5000/XX
Multi Load Cell, Closed loop
Fully automatic, 8 position
turret, laser postioning.
Micro/Macro Vickers, Knoop
& Brinell Hardness testers
Descending test head,
xed work piece position
See brochure B18F5000/XX
FALCON 600
Multi Load Cell, Closed loop
Fully automatic, free to
congure Micro/Macro Vickers,
Knoop & Brinell Hardness
testers. With ball bearing
motorized Z-axis
See brochure B18F600/XX
Changes in products and/
or product specications
can emerge due to new
technologies and continuous
development.
We reserve the right to change
or modify specications of
the products without prior
notice. We recommend you
to contact our sales oce for
up-to-date information.
Brochure B18F500/14/EN
©All rights reserved, 2018

32
INNOVATEST Europe BV
Manufacturing, Distribution & Service
Borgharenweg 140
6222 AA MAASTRICHT
The Netherlands
Phone: [phone]
Fax: [phone]
[e-mail]
www.innovatest-europe.com
CORPORATE HEAD OFFICE
Distributor :
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Sales & Service
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[e-mail]
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Sales & Service
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[e-mail]
www.innovatest-japan.com
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Sales & Service
Phone: [phone]
[e-mail]
www.innovatest-singapore.com
INNOVATEST Polska sp. z.o.o
Sales & Service
Phone: [phone]
[e-mail]
www.innovatest-polska.pl
INNOVATEST USA Company
Sales & Service
Phone: [phone]
[e-mail]
www.innovatest-usa.com
INNOVATEST Deutschland GmbH
Sales & Service
Phone: [phone]
[e-mail]
www.innovatest-deutschland.com