Innovative Technology Smart Coin System User manual

SMART Coin
System
QUICK START
AND
CONFIGURATION
GUIDE

SMART Coin System Quick Start and Configuration Guide 2
Copyright © Innovative Technology Ltd 2014 GAXXXX-01
SMART Coin System Quick Start and Configuration Guide
1INTRODUCTION 4
2ASSEMBLY 5
2.1 Detaching SMART Coin Feeder 6
2.2 Baseplate Mounting Requirements 7
2.3 Fit the payout nozzle to the SMART Coin System 8
2.4 Opening the SMART Coin System 9
3CONNECTORS AND PINOUTS 10
3.1 Connections 10
3.2 Operational Connection 10
4CONFIGURATION 12
4.1 Configuration Button Functions 12
4.2 Flash Counts (Interface Type) 13
4.3 DES Trusted Mode 13
5PROGRAMMING AND DATASET LOADING 14
5.1 SD Card Update 14
6TECHNICAL SPECIFICATIONS 15
6.1 Electrical Specification 15
6.2 Interface Specification 15
6.3 Dimensions 16
6.4 Outline Dimensions 16
6.5 Mounting Face Dimensions 16
6.6 Mounting Screws 17
7SMART COIN SYSTEM FAULT CODES 17

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
7.1 Flash Fault Codes 17
8MAINTENANCE 18
8.1 Cleaning 18
8.2 Disk Removal 19
8.3 Clearing a Jam 20
9FREQUENTLY ASKED QUESTIONS 21
10 DIARY OF CHANGES 22

SMART Coin System Quick Start and Configuration Guide 4
Copyright © Innovative Technology Ltd 2014 GAXXXX-01
1Introduction
This manual is intended to help with first setup and installation of the SMART Coin
System.
This section contains the essential information that a user needs to quickly assemble
and configure the SMART Coin System ready for installation into the host machine or
for testing on the bench.

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
2Assembly
Install: Attaching Smart Coin Feeder to SMART Hopper
Machine Type: Access to front –in order to allow access
Entry: Pay-in Chute
1. Place the feeder on top of the hopper ensuring the feeder is overhanging by
approximately 4cm so as to line up with the latches on the top of the smart
hopper.
2. Slide the Feeder forward until it locks securely in place.
3. Slide the now assembled SMART Coin System on to the base plate the latch will
lock the SMART Coin System in to place.
1
2
3

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
2.1 Detaching SMART Coin Feeder
The below pictures highlight the button location to detaching the different parts.
1. The Feeder can be detached from the Hopper pulling up the button.
2. Then remove the Feeder by reversing the process of attaching.
3. Push the Feeder back until it stops and lift the Feed from the Hopper.
1
3
2

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
2.2 Baseplate Mounting Requirements
Ensure that the mounting position and note exit hole meets the dimensional
requirements as shown below (all dimensions are in millimetres mm):
The coins fall from the cashbox exit chute and are intended to be caught in the host
machine cashbox.
The maximum thickness of the shelf (on to which the baseplate is mounted) is 10mm
–including any items which protrude below it (such as nuts, washers, screws etc.).
WARNING!
Ensure there is space for
coins to fall clear.
Ensure that there is space below the exit chute to
allow the coins to fall clear of the coin exit.

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
Secure the baseplate in position using the screw holes provided. See the Specification
section 6.6 for a specification on the screws to be used.
WARNING!
Ensure baseplate mounting
screws are flush with the
surface of the baseplate.
Do not allow screw heads to foul the SMART Coin
System.
2.3 Fit the payout nozzle to the SMART Coin System
Place nozzle hooks in to the Hopper with Feeder removed. Then push down on the
Nozzle it clip in to place.
WARNING!
Ensure the Nozzle is
firmly clipped and
latched
--

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
2.4 Opening the SMART Coin System
The SMART Coin
System and be
opened via the front
latch.
Take care during opening any
loose coins not captured by the
disk will be free to fall once the
SMART Coin System is separated.
Coin Disk
Sensor Coils
& Acoustic
flap
Coin
Transport
Path
Sensors
Acceptance
Flap

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
3Connectors and Pinouts
3.1 Connections
There is only one connecting plug on the SMART Coin System for use by the host. It
is located on the rear of the baseplate please use the connector labelled SSP. The CCT
is legacy connection for use when the hopper is used in the SMART Hopper
configuration for attaching external ccTalk coin accepter. The USB port is primarily for
use during servicing and engineers use.
WARNING!
Do not attempt disassembly
Do not attempt to disassemble the SMART Coin
System –trying to do this could cause personal
injury and will void the warranty.
3.2 Operational Connection

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
When in operational mode (in a machine) the only connector available is the 8 way
connector on the baseplate.
Information
Only use the 8 way
baseplate connector in the
host machine.
Power (+V & Ground) is always required on pins 1
and 2 of the 4 way connector highlighted 24volts.
The pin numbering of the socket is shown below, as well as an overview of the socket
connections:
Power connector Pin out
Pin
Description
1
+24V DC
2
0V / Ground
Connection
3
N/C
4
N/C
Pin 1
Pin 4
Pin 3
Pin 2

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
4Configuration
The SMART Coin System does not use DIP switches to configure the unit –
configuration and setting is carried out by use of a Configuration Button on the front
of the SMART Coin System body (below/left of the Led cluster):
There are several functions available when using the Configuration Button, and these
are listed in the next table:
WARNING!
Risk of unit damage
When in programming mode, do not turn off the
power before the operation is complete as this will
make the unit unusable.
4.1 Configuration Button Functions
Action
Power Status
Function
Press the button, then
press the button again
within 5 seconds (do not
double click a pause in
press is required)
Powered ON
Switches interface between SSP
and CC2.
Press and hold for longer
than 5 seconds
Powered ON
Switch between USB mode (CDE &
HID)

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
4.2 Flash Counts (Interface Type)
Flash Count
Flash Count
Interface
1 (Flashing Slow)
SSP
1 (Flashing Slow
together)
1 (Flashing Slow
together)
CC2
1 (Flashing
Alternately)
1 (Flashing
Alternately)
DES
Trusted
Mode
The SMART Coin System leaves the factory pre-set to at least one currency and one
interface so that it is ready for immediate installation. The dataset and interface used
are shown on the label fixed to the back of the SMART Coin System.
4.3 DES Trusted Mode
When set to CC2 with DES enabled. DES trusted mode can be entered by resetting all
denomination levels to 0. On a power cycle the SMART Coin System will automatically
enter DES trusted mode for 2min to allow for pairing to the host. The easiest way to
set all levels to zero is to run an empty cycle.

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
5Programming and Dataset loading
For programming and loading a new dataset in some cases it may be possible to
connect to the unit using the USB connectors on the SMART Coin System.
These connections are NOT for operational use. The 8 way connector should be used
at all times.
5.1 SD Card Update
Updating the SMART Coin System with a SD Card is a very quick
and simple process.
You require a Class 4 SD Card.
A computer with a SD Card Reader
The card needs to be blank formatted in the FAT32 format.
Simply copy the Dataset/Firmware file on to the SD Card.
Then place the SD Card in to the SD slot on the front of the Smart
Coin System. During the update the LED lights will pulse at high
speed. Once the update is completed the SMART coin System will
reset.

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
6Technical Specifications
A brief summarised Technical Specification follows. For the full Specification please
see the relevant Technical Manual(s) on our web site.
6.1 Electrical Specification
WARNING!
Use suitable power supply
Ensure that the supply voltage to the SMART Coin
System is not lower than 21.6 V and that the
power supply can provide sufficient current to
avoid incorrect operation and excessive coin
rejects.
We recommend that your power supply is capable of supplying 24v DC at 7A.
6.2 Interface Specification
Inputs are pulled up internally to 5V. They should be driven by an open collector in
the host machine, which will pull the SMART Coin System input low when required.
Outputs are open collector which will pull the host input low when required.
Interface Logic Levels
Logic Low
Logic High
Inputs (pulled up internally)
0 V to +0.5 V
Pulled up internally
Outputs (2.2 kΩ pull-up)
+0.6 V
Pull-up voltage of host
interface
Maximum current sink
50 mA per output
DC Voltage
Minimum
Nominal
Maximum
Absolute limits
21.6V
24 V
26.4 V
Supply ripple voltage
0 V
0V
0.25 V @ 100 Hz
Supply Current
Standby
200 mA
Running
3 A
Peak (motor stall)
7 A

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6.3 Dimensions
6.4 Outline Dimensions
6.5 Mounting Face Dimensions

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
6.6 Mounting Screws
All baseplate mounting screws should be M4 with a maximum head diameter of
7.5mm. They must be countersunk so that the screw head is flush with, or below the
baseplate surface.
If the screws (or any other items) protrude below the mounting shelf in the machine,
they must be contained within the 10mm shelf space below the baseplate.
7SMART Coin System Fault Codes
The SMART Coin System has inbuilt fault detection facilities. If there is a configuration
or other error, the SMART Coin System will flash in a particular sequence; a summary
of the Flash Codes for the SMART Coin System is shown below.
7.1 Flash Fault Codes
Flashing Fast - In Bootloader
Flashing Fast at Power up - Calibrating
Flashes x 2 - Calibration Error
Flashes x 3 - Fraud Attempt
Flashing Slow - Idle & not enabled (SSP)
___________________________________________________________
Flashing Slow - Idle & not enabled (CC2)
Alternating Slow - DES Trusted mode (CC2 DES enabled)
___________________________________________________________
Flashing Slow - Enabled

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
8Maintenance
8.1 Cleaning
Do not use solvent based cleaners such as alcohol, petrol, methylated spirits, white
spirit or PCB cleaner. Using these solvents can cause permanent damage to the unit;
Only use a mild detergent.
The coin sorting disk can be removed
for easier clearing. Detailed on next
page.
The gear needs to be
kept free from debris.
Do not remove the coils, any
interference will result in needing
the unit to be recalibrated.
The coin path requires
cleaning of coin dust and
coins should be able to slide
down the path unrestricted.
Coin transport should be
cleaned but not polished.

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
8.2 Disk Removal
If required the coin sorting disk can be removed for cleaning and removal of debris
which may be trapped under the disk.
Please ensure the power has been disconnected before attempting to remove the coin
sorting disk.
To remove the disk the screw highlighted needs to be
removed. A T30 Screwdriver will be required.
Once removed the screw will be held captive inside the
hole.
Open the SMART Coin System using the catch on the
front of the Feeder.
With the screw detached the
disk can be removed.
After cleaning the disk
the screw requires a
small amount of thread
locking or stud lock
glue is required on the
end of the screw and
then must be screwed
back in to place tightly.

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Copyright © Innovative Technology Ltd 2014 GAXXXX-01
8.3 Clearing a Jam
The SMART Coin System has been designed to minimise any performance variation
over time. Much of this is achieved by careful hardware and software design.
CLEARING A JAM
On the unlikely event of a coin jamming within the SMART Coin System, follow the
steps below
1. Power off
2. Remove the hopper from the mounting plate
3. Empty all coins from the coin bowl
4. Clear the jammed coin from the disk
5. Re-fit the hopper to the mounting plate
6. Re-fill the hopper
7. Apply power
8. Test operation