Inovance GA10-UPS12 User manual

GA10-UPS12 Uninterruptible
Power Supply (AC/DC 24 V)
User Guide
*19011672A00*
19011672 A00
Address: No.16, Youxiang Road, Yuexi Town, Wuzhong District,
Suzhou 215104, P.R. China
Website: http://www.inovance.com
Suzhou Inovance Technology Co,.Ltd

2
Preface
Introduction
The product serves as a DC uninterruptible power supply to provide continuous
power supply upon short-term power-o󶍽 for AC series controllers, AP series
controllers, and other equipment that cannot be powered o󶍽 without advanced
plans. When the AC input is powered o󶍽, the product can provide short-term
uninterrupted power supply through backup energy storage. This can not only
protect the controller, but also can provide protection for data backup and
shutdown to prevent data loss or uncontrolled actions. The product features
compact size, high reliability, low ripple, and low interference.
The product adopts the DIN standard guide rail installation method, and the
lifetime of the energy storage medium is more than 10 years. The input and
output are designed with overvoltage, overcurrent, and short circuit protection,
as well as anti-reverse connection and EMC protection. The product has
multiple status signal outputs and adopts dry contacts, which support two
wiring applications including sink output and source output. The product also
carries indicators to indicate input status, charging and discharging status, and
faults. The screw-type power supply and I/O terminals are pluggable, which are
convenient for maintenance.
Audience
This guide is aimed at electrical engineers, software engineers, and system
engineers.
First-time Use
For the users who use this product for the 󶍾rst time, read the manual carefully.
If you have any problem concerning the functions and performance, contact
technical support personnel of Inovance to ensure correct use.
Revision History
Date Version Revision
May 2021 A01 Updated the product
screenprint.
December 2020 A00 First release
Safety Instructions

3
■ Safety Precautions
1. Before installing, using, and maintaining this product, read the safety information and
precautions thoroughly, and comply with them during operations.
2. To ensure the safety of humans and products, follow the signs on the product and all the
safety instructions in this user guide.
3. The "CAUTION", "WARNING", and "DANGER" signs are only supplements to the safety
instructions.
4. Use this product according to the designated environment requirements. Damage caused by
improper usage is not covered by warranty.
5. Inovance shall take no responsibility for any personal injuries or property damages caused
by improper usage.
■ Safety Levels and De󶍾nitions
DANGER
: The "DANGER" sign indicates that failure to comply with the notice will result in
severe personal injuries or even death.
WARNING
： The "WARNING" sign indicates that failure to comply with the notice may result
in severe personal injuries or even death.
CAUTION
： The "CAUTION" sign indicates that failure to comply with the notice may result
in minor or moderate personal injuries or damage to the equipment.
Please keep this guide well so that it can be read when necessary and forward this guide to the
end user.
During Control System Design
WARNING
◆Install the interlock circuits, and other circuits such as emergency stop, conventional
protection, forward and reverse running outside of this product; install devices used to
prevent equipment damage (such as up, down, and reciprocating motion limit) outside
of this product.
◆Install the fault protection circuit outside of this product to prevent unsafe accidental
mechanical movement. If an error occurs in the input/output control area that this
product cannot detect, accidental movement may occur in the area.
◆Design a user program to ensure the safety of the user and the system when the
product fails in display, control, communication, power supply, etc.
◆During use, keep the charged objects away from the metal shell of the product.

4
CAUTION
◆Do not use this product as a warning device that may cause serious personal injuries,
equipment damages, or system shutdown. Use independent hardware and/or mechanical
interlocks to design important alarm indications and the control/triggering equipment.
During Installation
WARNING
◆Install this product correctly, and use this product indoors. Ensure that the usage environment
meets the requirements described in the Basic Parameters section.
◆Do not install the product in the environment with strong magnetic 󶍾eld, direct sunlight, high
temperature, 󶍿ammable gas, steam, or dust; otherwise, explosions may be caused.
◆Do not use this product in the environment where the temperature may change drastically or
the humidity is high; otherwise, condensation inside the device may be caused to damage the
device.
◆Make sure that all cable connectors are securely connected to the product. If the connection is
loose, wrong input or output signals may be generated.
CAUTION
◆Install this product within the storage temperature range recommended in this guide;
otherwise, the LCD screen may fail.
During Wiring
DANGER
◆Before installation, wiring, and other operations, cut o󶍽 all power supplies. Never wire cables
and plug in and out of the connectors in a live state. Otherwise, electric shock or circuit damage
may be caused.
◆Connect the DC power supply to the dedicated terminals as described in this guide.
◆During screw hole processing and wiring, avoid malfunctions, electronic component damages,
or 󶍾res.
◆After the wiring is completed, check carefully to ensure that the working voltage and the
position of the wiring terminal are correct. Otherwise, a 󶍾re or an accident may be caused.

5
CAUTION
◆To avoid electric shock, cut o󶍽 the power supply of the product before connecting to the
product.
During Operation and Maintenance
CAUTION
◆Lithium batteries, LCD screens, and capacitors may contain ingredients that are harmful to
health and environment. When disposing of the product, treat it as industrial waste.
☞ Safety recommendations
◆Determine the location to install the on-site manual devices or devices with backup functions
in the position where the operator directly touches the mechanical parts, such as loading
and unloading mechanical tools, or the position where the machine runs automatically. The
devices, which can start or interrupt automatic operations of the system, must be independent
of the programmable controller.
Disposal
CAUTION
◆Treat the scrapped product as industrial waste. Dispose of the battery according to local laws
and regulations.

6
1 Product Information
1.1 Appearance and Model
■Appearance
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1.2 Basic Parameters
Item Description
AC Input
Input voltage 220 VAC (100 VAC to 240 VAC)
AC frequency 50 Hz to 60 Hz
Maximum input current 3 A/110 VAC; 1.5 A/220 VAC
Input surge current < 30 A/110 VAC; < 60 A/220 VAC
DC output

7
Item Description
Rated output voltage 24 VDC
Output voltage ripple < 80 mVp-p
Load regulation rate < ±2%
Source regulation rate < ±0.5%
Rated output current 4.0 A
Output short circuit
protection
Output is automatically cut o󶍽 upon short circuit, and output
resumes after short circuit is recti󶍾ed.
Output overvoltage
protection
When the output voltage is higher than 30 V, the AC and DC
power supplies are disabled and locked. Cut o󶍽 the power
supply and restart the product.
AC/DC e󶎀ciency > 85% (220 VAC with full load)
> 83% (110 VAC with full load)
UPS Output
Energy storage medium Capacitor
Storage capacity > 12 As. The holding time upon power-o󶍽 is longer than 3s for
24 V/4 A output.
Maximum backup output
time 10s
Capacitor service life > 10 years/500000 times
Charge time < 40s
Rated output current 4.0 A
State Output
Signal interface Opto-coupler isolation
Signal speci󶍾cation 5-24 VDC, 30 mA
State output
signal
Input
detection (AC
OK)
When the AC input is powered on, the dry contact is
energized.
When the AC input is powered o󶍽, the dry contact is
disconnected.
Startup
signal
When the AC input is powered on, a 500 ms pulse is energized
and input to simulate the power-on signal. When the power
supply is turned on and o󶍽 quickly (the power-o󶍽 time is less
than 10s), the controller cannot detect the power-on state;
therefore, the product cannot be turned on. In this case,
the simulated power-on signal can be used to turn on the
product.
Indicators
AC OK Input
detection
Green, steady on: The input power supply is normal.
Green, steady o󶍽: The input power supply fails.

8
Item Description
CHARGE
Charging/
discharging
indication
Green, 󶍿ashing once every 2s: Charging
Green, steady on: Charging is completed.
Green, 󶍿ashing once every 0.5s: The input power supply fails.
The UPS provides the power supply (3s/4 A).
ERR UPS fault Red, steady on: The UPS is faulty due to output short circuit,
overload, or input overvoltage.
Safety
Insulation
voltage
withstanding
Input-output 3000 VAC (excluding the discharge tube and Y capacitor, 20
mA, 1 min)
Input-
enclosure
2000 VAC (excluding the discharge tube and Y capacitor, 20
mA, 1min)
Output-
enclosure 500 VAC (20 mA, 1 min)
Insulation impedance
(input-output, input/output-
enclosure)
> 100 MΩ (500 VDC/25℃ /70% RH)
Standard compliance CE
EMC
Conducted emission EN 55022 Class A
Immunity EN 61000-6-2,3,4
Environment
Working temperature -10℃ to +55℃
Storage temperature -40℃ to +70℃
Overtemperature protection Protection upon 90℃ and automatic restoration upon 75℃
Working humidity 5% to 95%
Pollution degree 2
Mechanical Parameters
Mounting mode DIN guide rail mounting
D x W x H 121 x 55 x 136 (excluding the rail)
Weight < 1000 g
2 Mounting
2.1 Mounting Dimensions

9
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Figure 2-1 Mounting dimensions (mm)

10
2.2 Mounting Mode
1 ） Hang the upper 󶍾xing jaws of the product to the upper part of the DIN guide
rail by following direction A. Then, hard press the product by following
direction B until the middle and side 󶍾xing jaws are aligned.
B
A
澳
2 ） Hard press the product by following direction C until the product is
completely embedded on the guide rail.
C

11
3 Electrical Design Reference
■Terminal description
Diagram Signal Type Cable E Series Tube-Type Wiring
Terminal Speci󶍾cation
AC input terminal 18AWG E1008
DC output terminal (24
V output) 18AWG E1008
DC output terminal
(signal output)
18AWG to
24AWG E1008/E7508/E0508
■Wiring diagram

12
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■Tube-type wiring terminal speci󶍾cation
Dφ
Cφ
F
L
W

13
Model
Dimension Cross
Sectional
Area
(mm²)
F L W Dφ Cφ AWG
E0506 6.0 12.0
2.6 1.3 1.0 #22 0.5E0508 8.0 14.0
E0510 10.0 16.0
E7506 6.0 12.4
2.8 1.5 1.2 #20 0.75
E7508 8.0 14.6
E7510 10.0 16.4
E7512 12.0 18.4
E1006 6.0 12.4
3.0 1.7 1.4 #18 1.0
E1008 8.0 14.6
E1010 10.0 16.4
E1012 12.0 18.4
■Connecting to the AC800 series controller

14
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The startup signal and power-o󶍽 detection signal AC OK terminals must be
connected according to the preceding 󶍾gure. For other state signal terminals,
connect them as required.
■Connecting to the AP700 series controller
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15
The startup signal and power-o󶍽 detection signal AC_OK terminals must be
connected according to the preceding 󶍾gure. For other state signal terminals,
connect them as required.

16
Warranty Agreement
Inovance provides an 18-month free warranty (subject to information indicated
by the barcode on the product or the contract terms) to the equipment itself from
the date of manufacturing for the failure or damage under normal use conditions.
Within the warranty period, maintenance will be charged for the damage caused
by the following reasons:
1 ） Improper use or uninstallation/repair/modi󶍾cation without prior permission
2 ） Fire, 󶍿ood, abnormal voltage, natural disasters, and secondary disasters
3 ） Hardware damage caused by dropping or transportation after procurement
4 ） Operations not following the user instructions
5 ） Damage out of the equipment (for example, external device factors)
If there is any problem during the service, contact Inovance’s agent or Inovance
directly.
The maintenance fee is charged according to the latest Maintenance Price List of
Inovance.
If there is any problem during the service, contact us or our agent directly.
You are assumed to agree on terms and conditions of this warranty agreement
by purchase of the product. Inovance reserves the rights for explanation of this
agreement.