Intel SC5100 - Server Chassis Rack Optimized Hot Swap Redundant... User manual

Intel®SC5100 and SC5200 Rack Kit
Installation Guide
Order Number: A58842-005

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Copyright Intel Corporation 2001, 2002. All rights reserved.

iii
Contents
Safety Guidelines
Server Precautions............................................................................................................... 5
Equipment Rack Precautions ............................................................................................... 6
Rack Installation Procedures
Kit Contents.......................................................................................................................... 9
Remove Feet...................................................................................................................... 10
Remove Top Cover ............................................................................................................ 11
Remove 5 ¼-Inch Devices.................................................................................................. 12
Remove Door .....................................................................................................................14
Remove Bezel....................................................................................................................16
Remove EMI Covers .......................................................................................................... 17
Remove Side Covers.......................................................................................................... 18
Remove the Right Side Cover.................................................................................... 18
Remove the Plastic or Epac System Fan Holder........................................................ 19
Remove the Right Side Cover.................................................................................... 19
Install Side Covers.............................................................................................................. 20
Install the Right Side Cover........................................................................................ 20
Install the Left Side Cover.......................................................................................... 21
Install the Epac or Plastic Fan Holder ........................................................................ 21
Remove the Bottom Cover ................................................................................................. 21
Install the Bottom Cover ..................................................................................................... 21
Install 5 ¼-Inch Devices into the Reorientation Bracket ...................................................... 22
Install the 5 ¼-Inch Reorientation Bracket .......................................................................... 23
Install Bezel........................................................................................................................ 24
Install Screw Plate.............................................................................................................. 27
Install Front Cover .............................................................................................................. 28
Install Top Cover ................................................................................................................ 29
Install Handles and Rails .................................................................................................... 30
Figures
1. Removing the Feet .................................................................................................... 10
2. Removing the Cover.................................................................................................. 11
3. Removing a 5 ¼-Inch Device..................................................................................... 12
4. Removing Slide Rails................................................................................................. 13
5. Removing the Hinge Pins .......................................................................................... 14
6. Removing the Hinge Plate ......................................................................................... 15
7. Removing the Bezel................................................................................................... 16
8. Removing the EMI Covers ......................................................................................... 17
9. Removing the Right Side Cover................................................................................. 18
10. Installing the Right Side Cover................................................................................... 20
11. Installing 5 ¼-Inch Devices ........................................................................................ 22
12. Installing the 5 ¼-Inch Reorientation Bracket............................................................. 23
13. Installing the Chassis Intrusion Lock.......................................................................... 24
14. Moving the Serial Port Cable ..................................................................................... 25

iv Intel SC5100 and SC5200 Rack Kit Installation Guide
15. Installing the Bezel..................................................................................................... 26
16. Installing the Screw Plate........................................................................................... 27
17. Installing the Front Cover........................................................................................... 28
18. Installing the Top Cover............................................................................................. 29
19. Installing the Handles ................................................................................................ 30
20. Removing the Smallest Rail....................................................................................... 30
21. Attaching the Rail to the Chassis ............................................................................... 31
22. Rails Installed in a Rack............................................................................................. 31
23. Installing the Server into a Rack ................................................................................ 32

5
Safety Guidelines
Before you remove a server cover, observe these safety guidelines:
• Only technically qualified personnel should integrate the server.
• Turn off all peripheral devices connected to the server.
• Turn off the server using the push-button on/off power switch on the front panel of the server,
and unplug the AC power cord from the power supply or wall outlet.
• Label and disconnect all peripheral cables attached to the I/O panel on the back of the server.
• Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap
attached to chassis ground of the server—any unpainted metal surface—when handling
components.
Server Precautions
WARNINGS
SERVER POWER ON/OFF: The push-button on/off power switch on the
front panel of the server does not turn off the AC power. To remove AC
power from the server, you must unplug the AC power cord from either
the power supply or wall outlet.
HAZARDOUS CONDITIONS—POWER SUPPLY: Hazardous voltage,
current, and energy levels are present inside the power supply enclosure.
There are no user-serviceable parts inside it; servicing should only be
done by technically qualified personnel.
HAZARDOUS CONDITIONS—DEVICES AND CABLES: Hazardous electrical
conditions may be present on power, telephone, and communication
cables. Turn off the server and disconnect telecommunications systems,
networks, modems, and the power cord attached to the server before
opening it. Otherwise, personal injury or equipment damage can result.
AVOID INJURY: To avoid personal injury when unpacking the server,
use only a mechanical assist unit to lift it off the shipping pallet.
Use only a hand-truck or other mechanical assist unit to move the server
from one location to another.

6Intel SC5100 and SC5200 Rack Kit Installation Guide
CAUTIONS
ELECTROSTATIC DISCHARGE (ESD) AND ESD PROTECTION:ESD can
damage disk drives, add-in boards, and other components. This server can
withstand normal levels of environmental ESD while hot-swapping SCSI
hard disk drives. However, we recommend doing all procedures in this
manual only at an ESD-protected workstation. If one is not available, you
can provide some ESD protection by wearing an antistatic wrist strap
attached to chassis ground of the server—any unpainted metal
surface—when handling components.
HANDLING BOARDS AND MODULES:Boards and modules can be extremely
sensitive to ESD and always require careful handling. After removing a
board or module from its protective wrapper or from the server, place it
component-side up on a nonconductive, static-free surface. If you place the
baseboard on a conductive surface, the battery leads can short out. If they
do, this will result in a loss of CMOS data and will drain the battery. Do not
slide a board or module over any surface.
SERVER COOLING AND AIRFLOW:Operating the server with the covers
removed can damage the server components. For proper cooling and airflow,
always replace the covers before turning on the server.
Equipment Rack Precautions
WARNINGS
ANCHOR THE EQUIPMENT RACK: The equipment rack must be anchored
to an unmovable support to prevent it from falling over when one or
more servers are extended in front of it on slide assemblies. The anchors
must be able to withstand a force of up to 113 kg (250 lbs.). You must
also consider the weight of any other device installed in the rack.
MAIN AC POWER DISCONNECT: You are responsible for installing an
AC power disconnect for the entire rack unit. This main disconnect
must be readily accessible, and it must be labeled as controlling power to
the entire unit, not just to the server(s).
GROUNDING THE RACK INSTALLATION: To avoid the potential for an
electrical shock hazard, you must include a third wire safety grounding
conductor with the rack installation. If server power cords are plugged
into AC outlets that are part of the rack, then you must provide proper
grounding for the rack itself. If server power cords are plugged into
wall AC outlets, the safety grounding conductor in each power cord
provides proper grounding only for the server. You must provide
additional, proper grounding for the rack and other devices installed
in it.

Safety Guidelines 7
OVERCURRENT PROTECTION: The server is designed for an AC line
voltage source with up to 20 amperes of overcurrent protection. If the
power system for the equipment rack is installed on a branch circuit
with more than 20 amperes of protection, you must provide
supplemental protection for the server.
CAUTIONS
Temperature: The operating temperature of the server, when installed in an
equipment rack, must not go below 5 °C (41 °F) or rise above 35 °C (95 °F).
Extreme fluctuations in temperature can cause a variety of problems in your
server.
Ventilation: The equipment rack must provide sufficient airflow to the front
of the server to maintain proper cooling. Depending on the configuration of
the server, it must also include ventilation sufficient to exhaust between
1750 BTU's and 3000 BTU’s per hour. The rack selected and the ventilation
provided must be suitable to the environment in which the server will be
used.

8Intel SC5100 and SC5200 Rack Kit Installation Guide

9
Rack Installation Procedures
This manual describes the procedure to convert an Intel®SC5100 or SC5200 server chassis from
the pedestal configuration to the rack configuration.
In the following procedures, chassis directions (top, bottom, left, right) refer to a chassis in rack
orientation when you are facing the front of the chassis. Observe the safety and ESD precautions at
the beginning of this manual.
Kit Contents
• Two unpainted access covers (SC5100 and SC5200 Base use the access cover without a fan
access door; SC5200 HSRP uses the access cover with a fan access door)
• One unpainted left side cover with rack mounting holes and one right side cover with rack
mounting holes
• One unpainted bottom cover
• Rack bezel assembly
• Bag of mounting hardware
• This manual
• Rail kit
• Rack handles
• 5 ¼bay reorientation bracket
✏ NOTE
Your chassis is designed to be compatible with the EIA-310-d rack standard.
Be sure to select a rack cabinet enclosure that is EIA-310-d compliant. For
additional compatibility and rack cabinet selection information, see
http://support.intel.com/support/motherboards/server/chassis/sc5100
or
http://support.intel.com/support/motherboards/server/chassis/sc5200

10 Intel SC5100 and SC5200 Rack Kit Installation Guide
Remove Feet
1. Place the chassis on a workbench so the feet hang over the side.
2. Remove the four screws that attach the rear foot to the chassis and remove the foot.
3. Remove the four screws that hold the front foot to the chassis and remove the foot.
OM12024
C
A
B
A. Workbench
B. Feet
C. Screw
* Some chassis details shown may different in your chassis.
Figure 1. Removing the Feet

Rack Installation Procedures 11
Remove Top Cover
1. Loosen the two thumbscrews that attach the top cover to the chassis.
2. Slide the cover backward a short distance, until it stops.
3. Pull the entire cover outward, straight away from the chassis, to disengage the rows of tabs
from the notches in the top and bottom edges of the chassis. Set the cover aside.
OM11929
* Some chassis details shown may different in your chassis.
Figure 2. Removing the Cover

12 Intel SC5100 and SC5200 Rack Kit Installation Guide
Remove 5 ¼-Inch Devices
1. Disconnect the data and power cables from the device.
2. Remove and save the two screws that hold the slide rails to the chassis.
OM13721
A
B
C
D
A. 5 ¼-inch device
B. Screw
C. Data cable
D. Power cable
Figure 3. Removing a 5 ¼-Inch Device

Rack Installation Procedures 13
3. Remove and save the screws that attach the slide rails to the device.
OM12026
Figure 4. Removing Slide Rails

14 Intel SC5100 and SC5200 Rack Kit Installation Guide
Remove Door
1. Move the chassis so the door hangs over the edge of your workbench.
2. Open the door.
3. Press the plastic clip in towards the chassis.
4. Pull the hinge pin out with one hand while supporting the door with the other.
5. Slide the door to the left to remove it from the other hinge pin.
6. Remove the hinge pins and save for future use.
OM13729
AB
A. Plastic clip
B. Hinge pin
Figure 5. Removing the Hinge Pins

Rack Installation Procedures 15
7. Remove and save the four screws attaching the hinge plate to the chassis.
8. Remove the hinge plate.
OM13722
Figure 6. Removing the Hinge Plate

16 Intel SC5100 and SC5200 Rack Kit Installation Guide
Remove Bezel
1. Press the tab up.
2. Slide the bezel to the right.
3. Remove the bezel from the chassis.
OM13724
A
A. Tab
Figure 7. Removing the Bezel

Rack Installation Procedures 17
Remove EMI Covers
1. Remove and save the two screws that attach the EMI covers to the chassis.
2. Remove all of the EMI covers. There will be one thin cover and up to three wider covers. Do
not remove any of the hard drive carriers.
OM13723
A
A. EMI covers
Figure 8. Removing the EMI Covers

18 Intel SC5100 and SC5200 Rack Kit Installation Guide
Remove Side Covers
Remove the Right Side Cover
1. Remove and save the screw at the rear of the chassis.
2. Pull up on the black clip.
3. Remove and save the black clip.
4. Slide the cover backwards and remove it.
OM13725
D
A
C
B
A. Screw
B. Pull the clip up
C. Remove the clip
D. Slide the cover off
Figure 9. Removing the Right Side Cover

Rack Installation Procedures 19
Remove the Plastic or Epac System Fan Holder
• For the SC5100 Chassis and the SC5200 Base Chassis: Remove the epac holding the
system fans.
• For the SC5200 HSRP Chassis:
1. Remove the plastic fan holder by removing the 3 retention screws that connect it to the
baseplate.
Remove the Right Side Cover
1. Remove and save the screw at the rear of the chassis.
2. Pull up on the black clip.
3. Remove and save the black clip.
4. Slide the cover backwards and remove it.

20 Intel SC5100 and SC5200 Rack Kit Installation Guide
Install Side Covers
Install the Right Side Cover
1. Slide the new cover into position.
2. Insert the black clip.
3. Press the clip down.
4. Insert and tighten the screw you removed earlier.
OM13726
A
A
B
C
A. Slide the cover on
B. Install the clip
C. Push the clip down
Figure 10. Installing the Right Side Cover