Intellisystem ThermalTronix TT-1025EX-MIL User manual

ThermalTronix
TT-1025EX-MIL
Thermal Imaging System
User Manual

1
Content
CONTENT ....................................................................................................................................................1
SECURITY INFORMATIONS .........................................................................................................................2
USING LIMITS .............................................................................................................................................2
INTRODUCTION ..........................................................................................................................................3
OUTLOOK....................................................................................................................................................3
TECHNICAL SPECIFICATIONS ......................................................................................................................4
ACCESSORIES ..............................................................................................................................................5
INTERFACE ..................................................................................................................................................6
INSTALLATION AND WIRING ......................................................................................................................7
TROUBLE SHOOTING ................................................................................................................................10

2
Security informations
The security points below will ensure the explorer system against operational
damagement.
1）please read the operation manual and the security information; please follow the
operation manual to install the thermal imaging system.
2) Please keep the system in a optimized condition while it is not in use.
3) Please obey the security information; otherwise, the warranty will be invalided.
4) Please ensure the system is out of power when installing the imaging system.
5) Please keep the lens and the display clean, or the quality of displayed images will
be decreased.
6) Please do not put the screen in water or humid environment. For other protection,
please do not disassembly the external pretection shell.
7) Please use the indicated power supply connecting the system.
8) Please do not disassembly the thermal imaging system without authorized permit.
Using limits
The Explorer can be applied in the conditions below：
—the system is an additional optic imaging system for driving conditions, it can not
be used instead of driver’s eye, this may cause trafic accident.
—the system can not detect the targets which have the same temperature as
background, the system can not distinguish brake signal, turn light signal, or other
trafic light signals.
—storm, fog or other severe environment may influence the image quality.
—The system is a two dimension image.
—The system can not be used under the temperature of lower than－40℃or higher
than +75℃, otherwise the system may be damaged.

3
Introduction
The thermal imaging system is a traffic used product developed by Intellisystem
Technologies Company. The product uses uncooled bolometer FPA and real-time
imaging circuit; it is suitable in low light or night environment application. The
product can warn the driver with objects, which can not be seen by human eyes, it
will not influenced by car lights.
Outlook
Figure 1 TT-1025EX-MIL thermal imager

4
Technical specifications
Items
ThermalTronix TT-1025EX-MIL
Detector
Detector
Uncooled bolometer
spectrum
8～14μm
Pixal arrays
384*288
Resolution
35μm
F.O.V
33°× 25°（35μm）
I.F.O.V
1.84 mrad（35μm）
NETD
≤100mk@30℃（35μm）
Image frequency
25Hz
focusing
Fixed focus（≥25m）
System
Starting up time
≤15
Automatic heater
Turn on when the temperature ≤+4ºC
Working
distance
Target
Environment：15℃，1atm，10Km，60％RH
Car (35μm; 2.3×2.3; 2)
Detect：620m, Recognise: 160m, disting: 98m
Car (35μm; 1.8×0.5; 2.5)
Detect：210m, Recognise: 70m, disting: 30m
Image display
Image output
PAL
Power
Power supply
8～15VDC
Consumption
<3.5W
Environment
Temperature
Operating：-40℃~ +60℃Storage：-45℃~ +65℃
Humidity
Relative humidity 81%
Water resistance
IP67
Defreezing
Condition:-30℃,wind speed:100Km/h, defreeze
2mm ice in 15 minutes
Impact
30g/11ms,half sine wave, 5 times, 6 dimensions
Vibration
Frequency：5～5.5Hz，25.4mm（p-p）
Frequency：5.5～200Hz，1.5g
3 times at 3 dimensions
Weight
<600g
Size
<60×60×95mm
Electromagnetic compatibility
Compatible with embedded system
Color
Black
Software process
Anti-wobble imaging with stabilizing and balancing

5
Accessories
The accessories includes:
Items
Quantity
Operation manual
1
Security case
1
Inner case
1
Thermal imaging system
1
Screen
1
Installing pack
1
Connecting cable
1

6
Interface
The imaging system includes screen interface, external power, and car power supply cable.
1．Power supply
a) Car power supply
Figure 2 Car power supply cable
b) Power supply：DC12V
2．Screen
Figure 3 Screen interface
a) Display：CVBS
b) Power：DC12V

7
3．Thermal imaging system output interface
Figure 4 thermal imaging system output
a) Display：CVBS
b) Power：DC12V
Installation and wiring
1．Hold the ears of the thermal imaging system interface of the connecting cable,
insert the cable connecter to the 26 pin port. Make sure the connecting
dimension is correct. Shown as below
Figure 5 cable connecting
2、Use the supplied bolts to connect the installing frame and the thermal imaging
system, while the frame is already fixed on the system on delivery. The size is as
below
Imaging system connector
26 pin port

8
Figure 6 Frame Size

9
Figure 7 Thermal imaging system Size
3、Connect the cable with the video and power supply interface, the car power
supply is shown as Figure 2. Turn on the power supply and wait for the screen display
thermal images.
Operation steps:
1．Connecting all the interfaces with the system
2．Turn on the screen power and the car power supply; turn on the power switch
on the wiring cable if needed.
3．Wait until the thermal images are displayed.

10
Trouble shooting
Trouble
Cause and solution
The system can not turn
on
System delay protection
→wait for 5 seconds, turn on again
Power supply not connected
→check the power supply
The screen not turn on
→check the screen interface
Imaging system turn off
automatically
The power supply did not connect firmly
→check the power supply
No thermal images or
contrast is low
Protection mode
→take off the car power supply, wait for 15 seconds,
insert again
The lens is contaminated
→clean the lens
No images after 2 minutes
→contact us
The window is broken
→contact us