Intellitec Battery Guard 1000 kit User manual

53‐01118‐200RevB06/09/2020
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INSTALLATIONGUIDE
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RoutingtheControlCable:
Thecontrolcableusedinthe10‐01118‐000kitisamulti‐conductorwirewhichincludestheswitchinput
signal,thealarmoutputsignalandthegroundsignal.ThiscablemustgobacktotheBatteryGuard®
1000.Itisrecommendedtoleaveaservicelooporatleast1ftofextrawireintherunforservicing
purposes.Thiscabledoesnotneedtoberuninsideofconduitandneedanyothersortofcabling
protection.
Note:TheBatteryGuard®1000kitincludesa10ftharnessaswellasa10ftextensionharness.Besure
tousethecorrectconfigurationwhenroutingthewires.
InstallingtheBatteryGuard®1000:
WARNING:Beforeproceeding,disconnectallsourcesofpower.Unplugtheshorepowercableandturn
offthegenerator.Disconnectthebattery(s)negative(‐)terminal.
TheBatteryGuard®1000controlsarelaythatactsaselectro‐mechanicalswitchthatdisconnectsthe
battery.Itshouldbelocatednearthebatteryforwiringsimplicity.Wheninstalled,therelaywillbe
inserted"in‐line"withthecablecomingfromthepositive(+)terminalofthebattery.Keepthisinmind
whenchoosingtheinstallationlocation.
WARNING:Donotplacebetweenbatteryandvehicleoperationsafetycriticaldevices.TheBattery
Guard®1000willautomaticallydisconnectallloadsattachedtoitwhenthebatteriesvoltagegetstoo
low.Pleaseensurethataseparatebranchiscreatedforallsafetycriticaldevice.
Whileholdingtherelayinplacenearthechassisbattery,markthelocationofthetwoholesfortherelay
mountingbolts.Settherelayaside,anddrilltwomountingholes.Beforeboltingtherelayinplace,route
theControlCablenearthemountingplace.Wheninstallinginanenginecompartment,besureto
provideenoughspaceforairflowtoallowforcooling.
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ConnectingtheCables:
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WARNING:You must use two wrenches to tighten the nuts on the stud, one to turn the outside nut and
one to hold the nut on the inside from turning. The copper stud must not turn, or relay operation may be
affected.
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Locatethepositivebatterycableforthechassisbattery.Carefullycutthecableneartherelay.Stripthe
cableinsulationbackabout1/2"oneachendandcrimponthebatterycableterminals.Removekeps
nutsfrombothcopperstudsbeingcarefultoleavetheexistingREDandYELLOWwiresinplace.Connect
theterminalstothecopperstudsontherelay.It’simportantthatthebatteryfeedcablegoestothe
studthattheexistingREDwireisonandtheloadfeedgoestothestudthattheexistingYELLOWwireis
on.Ifeitherwireisnotpresentduringinstallation,thendonotcontinuetheinstallationastheBattery
Guard®willnotoperatecorrectly.
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Pleaserefertothewiringdiagramonthefollowingpageforadditionalinformationregardinghowtoconnectto
theBatteryGuard®1000.

53‐01118‐200RevB06/09/2020
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INSTALLATIONGUIDE
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WIRINGDIAGRAM
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Note:Colorcombinationsrepresentedinthewiringdiagramarefromthe10‐01118‐000kitharnesses.If
usingadifferentharness,pleaserefertothesignaldefinitionswhenconnectingtothedevice.
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WhenUsing10‐01118‐000kitharness,anadditionalgroundwirefromthebatteryterminalmustbe
connecttothegroundquickconnectonmodule(seedashedlinesforinstallationlocation).
*Quickconnectreceptaclenotincludedinkit.
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PANELCUTOUT
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(Dimensionsininches)
RECOMMENDEDPANELCUTOUT
MaxPanelthicknessshouldnotexceed0.3inches
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Note:IfusingswitchaspartoftheIntelliteckitnumber10‐01118‐000refertothedimensionsabovefor
mountingtheswitchinthewall.

53‐01118‐200RevB06/09/2020
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INSTALLATIONGUIDE
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AvailableProductLiteratureandGuides:
Brochure:    53‐01118‐000
ProductSpecification:  53‐01118‐001
User’sGuide:   53‐01118‐100
InstallationandApplications: 53‐01118‐200
SupportingDocuments:  53‐01118‐300
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ContactInformation:  www.intellitec.com
IntellitecProducts,LLC 1485JacobsRoad,DeLandFlorida,USA32724
(386)738‐7307