International Ozone Total Zone TZ-1 User manual

T otal
ZONE
3
R
Ozone Generation System
TZ TZ-1 / -2
-4 / -8TZ TZ
OWNER’S
GUIDE
International Ozone Technologies Group, Inc.
Delray Beach, Florida USA
2014
“Manufactures Of Environmental Products That Solve Problems”

Copyright
Copyright 2005 International Ozone Technologies Group, Inc. All Rights
Reserved. No part of this publication may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language
or computer language, in any form or by any means, electronic,
mechanical, magnetic, optical, chemical, manual, or otherwise, without
the prior written permission of International Ozone Technologies Group,
Inc.
Disclaimer: International Ozone Technologies Group, Inc. Shall not be
liable for technical or editorial errors or omissions contained herein; nor
for incidental or consequential damages resulting from furnishing this
material, or the performance or use of this product.
In the interest of continuing product improvement, International Ozone
Technologies Group, Inc. reserves the right to change product
specifications without notice. Information in this document may change
without notice.
For Your Records
The serial number for this product Is located on the bottom of the case. Write the
model number, serial number and the original date of purchase in the spaces below for
future reference for warranty or insurance purposes.
Product Name: Total Zone Ozone Generator
Model Number: _________________________
Serial Number: _________________________
Purchase Date: _________________________
Glossary
Bacteria Disease causing microscopic organism.
BOD Biological Oxygen Demand
CFM Cubic Feet Per Minute
COD Chemical Oxygen Demand
Corona Arcing halo around an electrical discharge.
EPA Environmental Protection Agency
Fungus A plant without leaves, flowers or roots.
Example = mushroom.
Germ Disease causing microbe.
Half-life The time it takes for half the atoms in a
substance to decay.
Mildew A type of destructive fungus that grows in moist
environments.
Milligrams Per Hour Amount of ozone produced, and measured by
weight, by a given ozone generator under
certain conditions.
Mold A fungoid growth caused by dampness.
OSHA Occupational Safety & Health Administration.
Oxidize To transform a substance by changing its
chemical structure. Fire and rust are forms of
oxidation.
Ozone A triatomic form of oxygen with a pungent odor.
PPM Parts per million. One shot glass in a ten
thousand gallon tanker truck is an example of
one part per million.
RMA Number Returned Merchandise Authorization Number
Virus Disease causing sub-microscopic organisms.
VOC Volatile organic compound.
17

WITH BUSINESS RELATIONSHIPS OR OTHER COMMERCIAL LOSS EVEN IF ADVISED OF,,
THE POSSIBILITY OF SUCH DAMAGES.
2. , , .ANY OTHER DAMAGES WHETHER INCIDENTAL CONSEQUENTIAL OR OTHERWISE
3. .ANY CLAIM AGAINST THE CUSTOMER BY ANY OTHER PARTY
Effect of state law:
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state. Some states do not allow limitations on implied warranties and/or do not allow the exclusion of
incidental or consequential damages, so the above limitations and exclusions may not apply to you.
Sales outside the U.S.A.:
For products sold outside of the U.S.A., contact your dealer for warrantyTotal Zone Total Zone
information and service.
OPERATIONS MANUAL
Total
Z ONE
3
R
Ozone Generation System
TZ TZ TZ TZ-1 / -2 / -4 / -8
Ozone Generators
International Ozone Technologies Group, Inc.
16 1

Contents
Important Safeguards 3
Warnings and Precautions 4
Theory of Operation 5
General Use Guidelines 6
Trouble Shooting 8
Maintenance 9
Specifications 10
Dimensions 11
Front & Back Views Of Your Ozone Generator 12
Money Making Markets 13
A Few Business Opportunities With Ozone 14
Warranty 15
Glossary 17
LIMITED WARRANTY
Total Zone Ozone Generators
What the warranty covers:
International Ozone Technologies Group, Inc. warrants its products to be free from defects in material
and workmanship during the warranty period. If a product proves to be defective in material or
workmanship during the warranty period, will, at itsInternational Ozone Technologies Group, Inc.
sole option, repair or replace the product with a like product. Replacement product or parts may include
remanufactured or refurbished parts or components.
How long the warranty is effective:
The is warranted for one (1) years for all parts and one (1) year for allTotal Zone Ozone Generator
labor from the date of the first consumer purchase.
Who the warranty protects:
This warranty is valid only for the first consumer purchaser.
What the warranty does not cover:
1. Any product on which the serial number has been defaced, modified or removed.
2. Damage, deterioration or malfunction resulting from:
a. Accident, misuse, neglect, fire, water, lightning, or other acts of nature, unauthorized product
modification, or failure to follow instructions supplied with the product.
b. Repair or attempted repair by anyone not authorized by International Ozone Technologies
Group, Inc.
c. Any damage of the product due to shipment.
d. Removal or installation of the product.
e. Causes external to the product, such as electric power fluctuations or failure.
f. Use of supplies or parts not meeting International Ozone Technologies Group, Inc.
specifications.
g. Normal wear and tear.
h. Any other cause which does not relate to a product defect.
3. Removal, installation, and set-up service charges.
How to get service:
1. For information on obtaining warranty service, call International Ozone Technologies Group,
Inc. The customer support telephone numbers are: U.S. and Canada 1-877-406-9663. Internet
address http://www.internationalozone.com
2. To obtain warranty service, you will be required to provide (a) the original dated sales slip, (b)
your name, (c) your address, (d) a description of the problem, and (a) the serial number of the
product. Obtain a # (Returned Merchandise Authorization) fromRMA International Ozone
Technologies Group, Inc.
3. Take or ship the product prepaid in the original container to International Ozone Technologies
Group, Inc. at 1100 10th. Street, SteJ, Delray Beach, Florida 33444.SW
Limitation of implied warranties:
THERE ARE NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE,,
DESCRIPTION CONTAINED HEREIN INCLUDING THE IMPLIED WARRANTY OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSEA.
Exclusion of damages:
International Ozone Technologies Group, Inc.'s LIABILITY IS LIMITED TO THE COST OF
REPAIR OR REPLACEMENT OF THE PRODUCT. International Ozone Technologies Group, Inc.
SHALL NOT BE LIABLE FOR:
1. ,DAMAGE TO OTHER PROPERTY CAUSED BY ANY DEFECTS IN THE PRODUCT
DAMAGES BASED UPON INCONVENIENCE LOSS OF USE OF THE PRODUCT LOSS,,
OF TIME LOSS OF PROFITS LOSS OF BUSINESS OPPORTUNITY LOSS OF,, ,
GOODWILL INTERFERENCE,
15
2

A Few Business Opportunities With Ozone
>Start a service business ozoning used cars at dealerships,
apartments for landlords, homes for homeowners, businesses,
boats, etc. You can set up a regular route going to auto dealerships
once a week to ozone their used cars. You can charge anywhere
from $10.00 to $50.00 per car depending on the severity of the odor.
And who knows how many new used cars they will have per week,
One? Five? Ten? How many dealerships are in your town????? How
many apartment complexes are in your town????
>Rent the equipment to business' on a monthly basis with a factory
installed timer that will ozone every night after hours so that when
the people return to work their air is fresh and purified, free of
irritants, germs, bacteria, odors, etc. The customers / patients in
restaurants, doctor’s offices, etc will be much happier and feel more
comfortable coming in to a business that smells good and is germ
and irritant free. The business owner can tout the fact that he purifies
the air every night, because he cares, by putting a plaque at the front
door or waiting area. This will also cut down on employee sick days
because the environment they work in will be much healthier. This
can be a very profitable long-term income.
>Rent equipment on short term to painters, homeowners, carpet
cleaners and installers, car dealers, rental car companies, motor
home rental companies, marinas, etc.
Important Safeguards
>Do not operate equipment before reading and
familiarizing yourself with all instructions,
procedures, cautions and warnings contained in this
manual.
>Save these instructions for later reference
>Follow all warnings and cautions marked on the
product and contained herein.
>Do not use this product near water or in a moist
environment.
>Operate equipment only with the correct electrical
power specified on the backside of the case.
>Do not attempt to service this product yourself as
opening or removing the enclosure may expose you
to dangerous voltage or other hazards.
>Do not put foreign objects inside the equipment.
>Do not operate equipment with a damaged cord or
plug, if fans fail to rotate, after the equipment
malfunctions or if it has been dropped or damaged in
any manner. Return equipment to manufacturer for
examination, electrical or mechanical adjustment or
repair. (See warranty for information.)
>Do not block air flow through equipment. Set
equipment at least 6 inches from walls or any
structure that could block the air intake.
>Do not use equipment in a flammable or explosive
atmosphere.
14 3

Total Zone Warnings And Precautions
OZONE IS POWERFUL OXIDIZER THAT REACTS WITHA
ORGANIC SUBSTANCES AND IS CLASSIFIED BY OSHA AND EPA
AS AN UPPER RESPIRATORY IRRITANT OSHA SETS THE.
ALLOWABLE EXPOSURE LIMITS AT PPM TO PPM ALL.05 .1 .
SAFETY PRECAUTIONS HEREIN MUST BE ADHERED TO AND
COMMON SENSE PRACTICED.
The ozone produced by the Total Zone -1, -2, -4 & -8 isTZ TZ TZ TZ
above the allowable exposure limit as set by for inhabited areasOSHA
and therefor no person or animal should remain in an area being treated
by these units. The treated area should be aired out or given enough
time for the ozone to dissipate to a level below .1 before people orPPM
animals are allowed to re-enter. Ozone has an average half-life of 20
minutes, so one hour should be sufficient time for an un-vented room to
return to normal. If ozone odors are noticeable and irritating, the area
should be vented longer until the level is reduced. The average person
can detect ozone at levels as low as .003 .PPM
Symptoms of prolonged or excessive exposure to ozone are: burning,
watery or irritated eyes, nose, and throat, nausea, headache, difficulty in
breathing, dry cough, irritation to nasal passages, throat, bronchial and
pulmonary membranes.
Caution:
Only qualified personnel should operate Total Zone ozone generators.
As with all electrical devices this equipment should not be operated in a
wet or damp environment.
This equipment should only be operated using a properly grounded
electrical outlet.
All precautions must be taken to prevent over exposure of ozone gas to
occupied areas.
Do not disassemble your Total Zone equipment, there are no user
serviceable items inside and this will also void the warranty.
International Ozone Technologies Group, Inc. assumes no liability for
damages or injuries incurred by misuse of this equipment.
Money Making Markets
Odor Control - Ozone is not a cover-up it actually destroys the odor.
>All hotel rooms can be non-smoking but they can still be smoked
in.
>All used cars can be odor free, easier to sell.
>All fire and water damage companies use ozone.
>Apartment complexes can save on carpet replacement and
extensive cleaning services after tenants move out, especially if
they had animals.
>Restaurants, bars, etc. can cut down on offensive odors and give
their patrons a much more enjoyable atmosphere to dine and
socialize in.
>Realtors can remove all odors from homes they are trying to sell.
A smelly house is hard to sell.
>Painters can remove the offensive paint odor much sooner so
that their customers do not complain.
>Carpet installers can get rid of the smelly and unhealthy sVOC
(Volatile Organic Compounds) put off by new carpet.
>Rental cars can be deodorized and have smoking odors removed
before the next rental.
>Health clubs and gyms don't have to smell like health clubs and
gyms anymore.
>Dry cleaners use ozone to deodorize draperies and upholstered
furniture.
>Homeowners can ozone on a regular basis to keep their home
fresh, clean smelling and free of mold, mildew and germs.
>Boats can be kept odor, mold, and mildew free.
Air Purification For Healthier Living.
>Ozone will kill or deactivate mold, mildew, fungus, bacteria virus,
germs, etc.
>Sick buildings can benefit immensely from regular ozone
treatments. This is much cheaper than replacing drywall, carpet, air
conditioning duct work, etc.
>Allergy sufferers can live in a purified environment free from mold,
mildew, spores, s, fumes, etc.VOC
>Businesses can benefit by cutting down on employee sick days by
ozoning after hours to rid the work environment of unhealthy
substances.
>Factories can oxidize unlawful and unhealthy chemical emissions
from their exhaust systems.
13
4

Recessed
Side Mounted
Handles
Fingerprint Free,
Durable, Textured
Powder Coat Finish
Top Mounted 12 Hour Timer
With Hold
Top Mounted On/Off Switches
& Indicator Lights
(Variable Ozone Output - 25% to 100%)
4 - 100 FansCFM
With Sealed #5 BearingsABEC
Operating Instructions,
Cautions & Warnings
Screen Printed On Top
Stainless Steel Screws,
Nuts & Bolts
Used Throughout
.060 / 14 Gauge
Anodized Aluminum
Case
Electrical Specifications,
Cautions & Warnings
Screen Printed On Case
Resettable Circuit
Breaker
8’ 16/3 Grounded
Power Cord With
Strain Relief
45 Pores Per Inch
Washable Stainless Steel Filter
All Stainless Steel
Fasteners Throughout
100 FanCFM
With Ball Bearings
( #5) For ExtremelyABEC
Long Service Life
12 Hour Timer
With Hold
TZ-1 & 2
4 - 45 Pores Per Square Inch
Washable Stainless Steel
Intake Filters
8’ 16/3 Grounded
Power Cord With
Strain Relief
Electrical Specifications,
Cautions & Warnings
Screen Printed On Case
TZ-4 & 8
Theory of Operation
Your Total Zone ozone generator is the most modern, technically
advanced ozone generation system on the market today. The Total Zone
utilizes a patent pending " - " (Silicate Polarized Arc) technology.SP ARC
This new technology consists of a module comprised of two quartz
sleeves containing a proprietary, highly conductive substance
surrounding a stainless steel electrode. The two sleeves are mounted so
as to facilitate a gap between of 3/32". One electrode is connected to
ground while the other is charged with high voltage at a very low current.
This charge creates an arc in the air gap between the two sleeves which
is known as "Corona Discharge". When oxygen, 0 , passes through this
2
arc some of the molecules are split resulting in free oxygen atoms. These
free atoms combine back with intact 0 molecules resulting in 0 which is
23
ozone. The main benefits of our new technology are that it is self-cooling
and runs at a low temperature. Also, all ozone-producing surfaces are
comprised of silicate quartz with no metal components that will corrode
and need cleaning on a regular basis as in most other corona discharge
ozone generators. Our systems are very high output with tono very low
maintenance.
5
12
Views
Rear Mounted
Resettable Circuit Breaker

General Use Guidelines
Determine the source of the odor and remove any odor causing
substance that can be found. If the odor is from a wet or flooded situation
dry the entire area well before starting your ozonation procedure.
Determine the size of the area that will be ozonated. Multiply the width by
the length by the height to determine the total cubic feet of the area.
The following suggestions are general. The actual time it will take to
remove an odor or to purify an area depends on many variables such as
pollutant load, temperature, humidity, etc.
Divide the fan output ( -1 & -2 =100 cfm, -4 & -8 = 400TZ TZ TZ TZ
cfm) into the total cubic feet to be ozonated. Example: 10' wide
x 10' long x 10' high room = 1000 cubic feet. Divide 100 cfm ( -TZ
1) into 1000 = 10. It will take ten minutes for a -1 toTZ
completely fill that area with ozone. Our general rule of thumb is.
Whatever the final figure you come up with once you divide the
fan cfm, from the unit you are using, into the total cubic feet of
the area you are ozoning you would double that time for a -1,TZ
use that exact time for a -2. Use the exact time for a -4,TZ TZ
and cut the time in half if you are using a -8.TZ
Examples for 1000 cubic feet.
TZ-1 (100 cfm times 2) = 20 Minutes
TZ-2 (100 cfm) = 10 Minutes
TZ-4 (400 cfm) = 2.5 Minutes
TZ-8 (400 cfm divided by 2) = 1.25 Minutes
As stated above, these are just general guidelines. In some cases you
will have to go longer and in other cases you will go shorter. Once you
have become experienced with using ozone for odor removal you will be
able to determine the treatment times from your past experiences. As
you can tell by the examples above the -4 & -8 are strong unitsTZ TZ
designed for large areas but they are adjustable for variable, 100, 200,
300 and 400 cfm, output so you can use them in small areas.
Set your ozone generator by the air conditioner return if possible. If there
is no air conditioning set the unit in the middle of the area. You may want
to use additional fans to help distribute the ozone. If there is set theAC
Dimensions
1 33/64"
25/32"
1 47/64"
20”
16”
12.5”
1 1/8"
51/64"
13/16"
9”
12.25”
6”
TZ-4 & 8
TZ-1 & 2
11
6

Specifications
thermostat on constant fan and adjust the temperature control to a low
(cold) setting. Ozone generators work best in a cool, low humidity
environment. The secondary benefit of running the is that you willAC
purify the inside of the ductwork where mold and mildew love to grow.
After the treatment, when the is turned on, the air will be clean andAC
fresh with no germs, pollutants or irritants blended into it. The above also
should be followed when ozoning automobiles. Smoke and stale odors
will stay in a car's ducts if you do not run the .AC AC
Close all exterior doors and windows. Set the ozone generator's timer for
the time you have determined that will be needed. Make note of this
time, as you do not want to return to the treated area until at least 20
minutes after the equipment has shut off. If you must enter the area
before the ozone has had time to convert back to oxygen open all
windows and doors to vent the ozone. breathe high levels ofDO NOT
ozone. International Ozone Technologies Group, Inc. offers a small
digital ozone monitor that can be used to tell if the ozone levels are too
high. Be safe and use common sense at all times when you are using
ozone.
10 7
Model TZ-1 TZ-2 TZ-4 TZ-8
Size
12 1/4” x 9” x 6” 12 1/2” x 16” x 20” 12 1/2” x 16” x 20”
Weight
7 lbs. 9 oz. 9 lbs. 3 oz. 26 lbs. 5 oz. 33 lbs. 6 oz.
Timer
12 Hour with Hold 12 Hour with Hold 12 Hour with Hold 12 Hour with Hold
Generator
Patented
Silicate Polarized
Arc Technology
Patented
Silicate Polarized
Arc Technology
Patented
Silicate Polarized
Arc Technology
Patented
Silicate Polarized
Arc Technology
100 CFM 100 CFM 4 - 100 CFM 4 - 100 CFM
ABEC #5 Bearings ABEC #5 Bearings ABEC #5 Bearings ABEC #5 Bearings
1500 Milligrams Per
Hour
3000 Milligrams Per
Hour
1500 to 6000 Milligrams
Per Hour- Variable
3000 to 12000 Milligrams
Per Hour- Variable
Primary Volts / Amps 110 / 1 110 / 2 110 / 3 110 / 4
Secondary Volts / Amps 14000 / .35 ma 2 x 14000 / .35 ma 4 x 14000 / .35 ma 8 x 14000 / .35 ma
Cycles
50 / 60 50 / 60 50 / 60 50 / 60
Anodized Aluminum Anodized Aluminum Anodized Aluminum Anodized Aluminum
.060 / 14 Gauge .060 / 14 Gauge .060 / 14 Gauge .060 / 14 Gauge
Industrial
Powder Coat
Industrial
Powder Coat
Industrial
Powder Coat
Industrial
Powder Coat
Warranty
One Year Parts & Labor One Year Parts & Labor One Year Parts & Labor One Year Parts & Labor
Fan
Finish
Case Material
Ozone Output
12 1/4” x 9” x 6”

8
Trouble Shooting
9
Problem Possible Cause Remedy
Unit does not turn on. Power cord not plugged
in.
Plug power cord into
suitable outlet with
correct voltage.
Circuit breaker in
building tripped.
Reset circuit breaker at
panel box.
Faulty power outlet. Try another outlet.
Fuse is blown on back of
unit.
Replace fuse with
correct replacement.
Unit keeps blowing
fuses.
Too small amperage
fuse being used.
Replace fuse with
correct fuse as specified
on the back panel of
unit.
Electrical short circuit. Return unit to
manufacturer for repair.
Unit does not produce
ozone.
Damage or malfunction
in " - " module orSP ARC
tranfsormer.
Return unit to
manufacturer for repair.
Maintenance
Your Total Zone ozone generator was engineered, designed and built to
require very little maintenance. The only maintenance necessary to keep
your Total Zone running at peak performance is to rinse the stainless steel
intake filter(s) located on the back of the unit with soap and water, air dry,
then re-install. If you ever feel that your Total Zone is not producing ozone at
the level it did when it was new, call the factory for a number and shipRMA
the unit back. We will inspect and diagnose the problem. If the equipment
only needs adjustments or cleaning to bring it back into specifications we
will gladly service and re-certify your equipment , you onlyfree of charge
pay shipping and handling.
Your Total Zone Ozone Generator should be returned to the factory
once every two (2) years for cleaning, adjusting and re-certification.