Intertec Data Systems ISOPASS User manual

Insulation adapter ISOPASS
KMI111379595Ien-1 • 08/05/2019

www.intertec.info
Page 2 / 6 KMI111379595Ien-1
INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
Table of contents
1 Information and regulations to be complied with ............................................................................................... 3
2 Explanation of symbols for warnings and signal words .................................................................................... 3
3 Safety information .................................................................................................................................................. 3
3.1 Prerequisite for Safe Operation ........................................................................................................................3
3.2 Qualifications of the Personnel .........................................................................................................................3
3.3 National Regulations.........................................................................................................................................3
3.4 Safety of the Product and safe Operation.........................................................................................................3
4 Technical Data ........................................................................................................................................................3
5 Installation accessories ......................................................................................................................................... 4
6 Installing at the Bottom of Housings.................................................................................................................... 4
7 Installation on insulated Housings ....................................................................................................................... 4
8 Installing at the Side or at the Top of the Housing.............................................................................................. 4
9 Disposal...................................................................................................................................................................6
10 Manufacturer's Instructions ..................................................................................................................................6
11 Further information and service ........................................................................................................................... 6

www.intertec.info
Mounting Instructions Insulation adapter ISOPASS
KMI111379595Ien-1 Page 3 / 6
INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
1 Information and regulations to be
complied with
The following must be complied with:
• The contents of the assembly instruc-
tion and assembly instructions of the
individual components,
• the safety information attached to the
product and individual components,
• the generally applicable safety
guidelines for the installation and op-
eration of electrical systems,
• the generally applicable safety
guidelines for handling gases, dusts
and condensate.
2 Explanation of symbols for warnings
and signal words
The safety information warns the user about risks and
provide information on how risks can be avoided.
Safety information can be found at the start of the
chapter before the instructions which may lead to a haz-
ardous situation. Additional safety information can be
found at the beginning of this manual.
Safety instructions which must be adhered to are high-
lighted as follows:
DANGER
DANGER
This sign is warning about an extremely hazardous situ-
ation which, if not heeded, will lead to death or serious ir-
reversible injury.
WARNING
WARNING
This sign is warning about a hazardous situation which,
if not heeded, may lead to death or serious irreversible
injury.
CAUTION
NOTICE
This sign is warning about a hazardous situation which,
if not heeded, may lead to slight, reversible injury.
NOTICE
NOTE
It is essential to pay attention to this safety advice as you
may otherwise incur material damage.
INFO
Important notes and useful additional information.
3 Safety information
3.1 Prerequisite for Safe Operation
To ensure perfect and safe operation of the product and
its components, it must be transported and stored prop-
erly, installed and set up correctly as well as operated
and maintained carefully as intended.
3.2 Qualifications of the Personnel
Only qualified personnel familiar with the installation, set-
up, operation and maintenance and who have the ne-
cessary qualifications for their tasks may work on the
product and its components.
3.3 National Regulations
All national, state, regional and local regulations, codes
and standards must be observed during installation of
the product.
3.4 Safety of the Product and safe Operation
The product has been constructed and tested in compli-
ance with the relevant regulations and safety standards
and has left our factory in perfectly safe technical condi-
tion. To maintain this condition and to ensure safe oper-
ation, the operating instructions must be observed.
4 Technical Data
Material PU rigid foam
Type 1016 and type 1016D
Length x Width x Height 200 x 104 x 150 mm
Type 1018 and type 1018D
Length x Width x Height 224 x 110 x 240 mm
Type 1320 and type 1320D
Length x Width x Height 246 x 134 x 168 mm

www.intertec.info
Mounting Instructions Insulation adapter ISOPASS
Page 4 / 6 KMI111379595Ien-1
INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
Addition D = suitable for DIABOX protective boxes
Insulation
Protective box
ISOPASS
Sheet metal jacket for
insulation
WDD 16/20
Impulse line Electrical
trace heating cable
Illustration1: ISOPASS sectional View
5 Installation accessories
The following are included in the standard delivery:
Piece Name
2 Moulded part made from rigid integral poly-
urethane foam
2 Clamp made from VA spring wire
2 Bracket made from VA sheet metal
4 Plastic bolt M6 with nut
If one of the components listed here is not included in
the standard delivery, then please contact the manufac-
turer.
Illustration2: ISOPASS installation kit
6 Installing at the Bottom of Housings
The two half-shells made from rigid integral polyurethane
foam are placed around the impulse line. The thin-wall
covering of the adapter is cut out to fit the diameter of
the pipe. Both halves are held together laterally with the
two clamps made from Cr-Ni steel. The insulation ad-
apter is attached to the protective enclosure/box with the
two brackets and the plastic bolts for firm fastening.
The insulator can then link up with the conical stub of the
ISOPASS.
Illustration3: Installation example at the bottom of the housing
7 Installation on insulated Housings
If the insulation adapter is installed on non-insulated
standard boxes, please follow the installation instructions
under Installing at the Bottom of Housings [}Page 4]
or Installing at the Side or at the Top of the Housing [}
Page4].
In the case of foam-filled boxes such as INTERTEC DI-
ABOX or INTERTEC MULTIBOX, there are thicker wall
thicknesses. To attach the insulation adapter with the
plastic bolts M6, you must first cut holes at the desig-
nated positions using a screw tap M6.
For installing on INTERTEC protective enclosure, M6 in-
sert nuts (Art. No. NNMA-M6.3-5) with a specially adap-
ted GFK adapter plate instead of the plastic bolts must
be ordered separately. Both articles must be ordered
separately.
8 Installing at the Side or at the Top of
the Housing
Additional necessary accessories (not included in
the standard delivery): silicon sealing compound

www.intertec.info
Mounting Instructions Insulation adapter ISOPASS
KMI111379595Ien-1 Page 5 / 6
INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
For installation at the top or side of the housing, the ISO-
PASS insulation adapter must also be sealed against the
penetration of moisture. Firstly, cut-outs corresponding
to the diameter of the pipe must be made in the thin-wall
covering of the adapter. Afterwards, silicon sealing com-
pound is applied on all contact surfaces from the adapter
to the housing wall and on the contact surfaces between
the adapter halves. After installing the adapter on the
housing, all edges are sealed with sealing compound.
Lastly, the transitions to the pipe are sealed.
Illustration4: Cut-outs and installation of the first half
Illustration5: Sealing the halves with silicon sealing compound
Illustration6: Sealing the contact surface
Illustration7: Joining both ISOPASS halves
Illustration8: Attaching with the VA brackets

www.intertec.info
Mounting Instructions Insulation adapter ISOPASS
Page 6 / 6 KMI111379595Ien-1
INTERTEC-Hess GmbH · Raffineriestr. 8 · 93333 Neustadt/Donau · Germany · [phone] · [email protected]
Illustration9: Setting clamps made from VA spring wire and
sealing with silicon sealing compound
Illustration10: Seal support edges with silicon and spread
smoothly
9 Disposal
Disassemble the components of the product, taking the
applicable local labour protection and environmental reg-
ulations into consideration and make sure that the com-
ponents are recycled:
• Scrap metal
• Send plastic elements to recycling
• Sort other components according to their material
properties and dispose of them.
NOTICE
Environmental damage may be caused if dis-
posed of incorrectly!
Electrical scrap and electronics components are subject
to hazardous waste treatment and must only be dis-
posed of by certified specialists!
The local community authorities or specialist waste dis-
posal companies can provide information on environ-
mentally friendly disposal.
10 Manufacturer's Instructions
In the event of fires, after burglary or attempted burglary,
after improper changes to the structure or function of the
housing or incorrect handling of the surface of the GO
design (low surface resistance according to DIN EN IEC
60079-0) all warranties and guarantees of INTERTEC
shall be rendered null and void.
All materials used for the manufacture of the housing are
not subject to the REACH compulsory registration (Re-
gistration, Evaluation and Authorisation of Chemicals).
11 Further information and service
If the information contained in this instruction manual
should not be sufficient in any way, then INTERTEC
would be glad to be at your disposal to provide further in-
formation and service.
Please contact your INTERTEC contact person or dir-
ectly contact
INTERTEC-Hess GmbH
Raffineriestr. 8
93333 Neustadt/Donau
Germany
Phone: [phone]
e-mail: [email protected]
Website: www.intertec.info
Warranty
The legally defined warranties and warranty periods of
24 months are applicable to our scope of supply and ser-
vices.
You will find more detailed information in the manufac-
turer warranty from INTERTEC for heating systems and
accessories.
These instructions do not claim to take all
designs, options or changes into consid-
eration, even in association with installa-
tion, operation or maintenance. INTER-
TEC does not accept responsibility for
providing information about changes
made retrospectively.