Intex AG700 Intex Giraffe User manual

intex.com.au | intex.co.nz
PREMIUM WALL & CEILING ACCESSORIES, TOOLS & EQUIPMENT
INTEX GIRAFFE
INSTRUCTION MANUAL
IMPORTANT NOTICE!
THE HEAD POSITION B IS FOR SANDING WALLS & ALSO FOR STORAGE;
CHANGE THE HEAD SETTING TO POSITION A FOR CEILINGS ONLY
SEE PAGE 9 FOR MORE INFO
USING OR STORING IN THE INCORRECT SETTING, WILL CAUSE DAMAGE
TO THE DRIVE SHAFT & THEREFORE VOID WARRANTY.
WARNING: To reduce the risk of injury, user must read this instruction manual
before operating Machine. Failure to read manual may void warranty
super pads
JOST®
®
dustless sander
®
dust extractors

2 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz intex.com.au | intex.co.nz - INTEX GIRAFFE & OKAPI MANUAL 3
2
Speed Adjustment
On/Off Switch
Shaft
Sanding Head
Head Locking Knobs
Sponge
Hose
Quick Release Hose Adapter
Soft Grip
1520 mm (L) Type 1060 mm (L) Type
Voltage See machine nameplate
Power input 550 Watt 550 Watt
No load min-1 650 ~ 1600 650 ~ 1600
Full load min-1 280 ~ 950 280 ~ 950
Grinding disk Ø225 mm Ø225 mm
Net weight 4.7 kg (10 Lbs) 3.8 kg (8.36 Lbs)
Specifications
SAFETY RULES GENERAL
WARNING! Read and understand all instructions. Failure to follow all instructions
listed below, may result in electric shock, fire and / or serious personal injury. The
term “power tool” in all of the warnings listed below refers to your mains-operated
(corded) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY: Keep your work area clean and well lit. Cluttered work sites
and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquid, gases, or dust. Power tools create sparks which may ignite the dust
or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY: Grounded tools must be plugged into an outlet properly
installed and grounded in accordance with all codes and ordinances. Never remove
the grounding prong or modify the plug in any way. Do not use any adaptor plugs.
Check with a qualified electrician if you are in doubt as to whether the outlet is
properly grounded. If the tools should electrically malfunction or break down,
grounding provides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
Don’t expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
Don’t abuse the cord. Never use the cord to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged
cords immediately. Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked “W-A” or
“W.” These cords are rated for outdoor use and reduce the risk of electric shock.
PERSONAL SAFETY: Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use tool while tired or under the influence of
drugs, alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
AG700 Intex Giraffe AG799 Intex Okapi
Voltage 230V/50Hz or 110V/60Hz 230V/50Hz or 110V/60Hz
Power input 550 Watt 550 Watt
No load speed 650 ~ 1600 rpm 650 ~ 1600 rpm
Full load speed 280 ~ 950 rpm 280 ~ 950 rpm
Sanding disk 225mm 225mm
Net weight 4.7 kg (10 Lbs) 3.8 kg (8.36 Lbs)
SPECIFICATIONS
Quick release hose adapter
Speed adjustment
ON/OFF Switch
Soft Grip
Shaft
Sponge
Hose
Head locking knobs
Sanding head

4 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz intex.com.au | intex.co.nz - INTEX GIRAFFE & OKAPI MANUAL 5
Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
Avoid accidental starting. Be sure switch is off before plugging in. Plugging in
tools that have the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or a key
that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep a proper footing and balance at all times. Proper footing
and balance enables better control of the tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
TOOL USE & CARE
Do not force tool. Use the correct tool for your application. The correct tool will
do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. Any tool that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Properly maintained tools are less likely to bind and are
easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any
other condition that may affect the tools operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use the power tool, accessories, in accordance with these instructions and in
the manner intended for the particular type of power tool, taking into account
the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
SERVICE
Have your tool serviced by a qualified repair person using only identical replacement
parts. NOTE: WE RECOMMEND THAT THE TOOL SHOULD BE SERVICED
AT LEAST ONCE A YEAR. This will ensure that the safety of the power tool is maintained.
WARNING: To reduce the risk of injury, user must read instruction manual.
Symbols used in this manual
V volts
A mperes
Hz hertz
W watt
~ alternating current
n0 no load speed
/min revolutions or reciprocation per minute
class II tool
SPECIFIC SAFETY RULES
1. Keep hands away from rotating sanding head area at all times!
2. Prolonged breathing of airborne dust from drywall sanding may effect respiratory
function: Always use a vacuum cleaner with a bag approved for drywall dust
installed.Always wear a respirator approved for dust and mist.
3 . Sanding LEAD-BASED paint is extremely toxic and should not be attempted.
Only allow professionals with special training and equipment perform this task.
4. Maintain proper footing and balance at all times. Do not overreach.
Use proper scaffolding.
5. Always wear appropriate safety equipment when operating.
6. Important: After completing sanding, switch off the switch and wait for the
coasting sanding head to stop completely before putting the tool down.
7. Never operate the tool in an area with flammable solids, liquids, or gases. Sparks
from the commutator/carbon brushes could cause a fire or explosion.
8. There are certain applications for which this tool was designed. The manufacturer
strongly recommends that this tool NOT be modified and/or used for any
application other than for which it was designed. If you have any questions relative
to its application DO NOT use the tool until you have written the manufacturer and
have been advised.
9. Use machine with both hands at all times. Loss of control can cause personal injury.
10. Keep power supply cord clear from the working range of the machine. Always lead
the cable away behind you.
11. Immediately switch off the machine if unusual vibrations or if other malfunctions
occur. Check the machine in order to find out the cause.
12. The dust that arises when working with this tool can be harmful to health.
Use a dust absorption system and wear a suitable dust protection mask and
remove deposited dust with a vacuum cleaner.

6 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz intex.com.au | intex.co.nz - INTEX GIRAFFE & OKAPI MANUAL 7
FUNCTIONAL DESCRIPTION
This Electric Drywall Sander is specially designed for the most efficient sanding
of drywall or plaster walls and ceilings for both new construction and renovation
work. It is designed to work in conjunction with a vacuum cleaner for minimum
dust and best sanding results. The pivoting sanding head allows excellent results
with minimum time and effort.
For superior dust extraction we recommend the German Made Starmix®
range of dust extractors.
ELECTRICAL CONNECTION
The network voltage must conform to the voltage indicated on the tool name
plate. Under no circumstances should the tool be used when the power supply
cable is damaged. A damaged cable must be replaced immediately by an
authorized Customer Service Centre. Do not try to repair the damaged cable
yourself. The use of damaged power cables can lead to an electric shock.
EXTENSION CABLE
If an extension cable is required, it must have a sufficient cross-section so as to
prevent an excessive drop in voltage or overheating. An excessive drop in voltage
reduces the output and can lead to failure of the motor. The following table
shows you the correct cable diameter as a function of the cable length for this
machine. Use only U.L. and CSA listed extension cables. Never use two extension
cables together. Instead, use one long one.
Total Extension Cord Length (feet) Cord Size (AWG)
25 16
50 12
100 10
150 8
200 6
UNPACKING
Carefully remove the tool and all loose items from the shipping container.
Retain all packing materials until after you have inspected and satisfactorily
operated the machine.
CONTENTS OF CARTON
1. Drywall Sanding Machine
2. Vacuum cleaner hose
3. Instruction manual
DO NOT OPERATE THIS TOOL UNTIL YOU READ AND UNDERSTAND
THE ENTIRE INSTRUCTION MANUAL
TO INSTALL A SANDPAPER DISC:
1. Unplug the machine.
2. Peel away the worn out sandpaper disc, leaving the sponge backing pad in place.
3. Carefully center the new sandpaper disc and press into place. It will be held
securely by the hook and loop backing.
Insist on USEIT JOST SUPER PADS: the original & the best
To replace the Hook and Loop Sponge Pad:
The sponge pad must be perfectly flat to get good sanding results. If it is deformed
or damaged it will cause very uneven sanding. Always replace it when damaged. It is
hook and loop on both sides, so to Replace it, peel it away from the hook and loop on
the Sanding Plate Base and affix a new one.
The Brush Bristles on the edge of the Sanding Plate Cover:
The brush bristles on the edge of the Sanding Plate Cover serve two purposes, they
keep the sanding disc properly aligned with the work surface without gouging and
they also help the efficiency of the dust collection by the vacuum cleaner. These
brush bristles will wear with continued use.The Sanding Plate Cover
should be replaced when the bristles are too worn to ensure effective
dust collection and stabilization of the sanding head.
To replace the cover, follow these steps:
Hold the sanding plate in one hand and with the other, using the
L-hex wrench (supplied), first break free the center bolt clockwise (1/8
turn only!).
Then only use the L-hex wrench to hold the center bolt from turning and
spin off the sanding plate counterclockwise.
Then, press the cover down against the spring and, using snap-ring pliers,
remove the circlip which holds the sanding plate cover to the bracket.
Finally, carefully work the vacuum hose free then lift sanding plate cover
away. Replacement is the opposite of removal. Don’t forget the spring.
Entrust all repairs to an authorized service center.
super pads
JOST®
®
dustless sander
®
dust extractors
super pads
JOST®
®
dustless sander
®
dust extractors

8 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz intex.com.au | intex.co.nz - INTEX GIRAFFE & OKAPI MANUAL 9
INSTALLING THE VACUUM CLEANER HOSE:
1. Unplug the machine.
2. Plug the vacuum cleaner hose bayonet mount into the swivel
mount in the back of the machine. Once the tounges of the bayonet
mount are fully inserted in the slots, hold the swivel mount from
turning and turn the hose bayonet mount clockwise to lock.
3. Removal is the opposite of assembly.
The vacuum cleaner:
Ensure that you have a bag installed in your vacuum cleaner which is approved
and rated for drywall dust
For superior dust extraction we recommend the German Made Starmix®
range of dust extractors.
WARNING: Failure to use an approved dust bag in your vacuum will increase the
level of airborne dust in the work area. Prolonged exposure to such dust may
cause respiratory harm.
STARTING & STOPPING TOOL
Make sure that the power circuit voltage is the same as that
shown on the specification plate of the machine and that switch is
“OFF” before connecting the tool to the power circuit.
Switching the machine ON & OFF
To switch ON:
While holding with the left hand on the column and the right hand on the main
handle, Press the rocker switch to the “on” position. Anticipate and be ready for
the start up torque when the machine first starts.
To switch OFF:
Press the rocker switch to the”off” position. After the machine has been switched
off, the sanding disc will still rotate for a time. Take care that parts of your body
do not come into contact with the disc and do not set the machine down while it is
still rotating!
Adjusting the rotation speed:
The speed of the machine is variable to suit different tasks. It
can be adjusted from 650/min up to 1600/min by using the thumb
wheel. Turn in the counterclockwise direction to increase the
speed and in the clockwise direction to decrease the speed.
Generally, you should use the higher speed for fast compound
removal & the lower speed for more precise control.
NOTE: WE RECOMMEND THAT THE ROTATION THUMB WHEEL
SHOULD BE SET TO HIGH SPEED DURING OPERATION FOR
SUFFICIENT AIRFLOW TO THE MOTOR.
POSITIONING THE SANDING HEAD:
There are 2 positions for the sanding head:
Position A for Ceilings only Position B for Walls & also for storage
The position for ceilings (position A in the diagram) has the pivot
fixed out at the very end of the fork.
The position for walls and others (position B in the diagram) has the pivot fixed
at the middle position of the fork. To adjust, simply pull the 2 spring loaded
catches outwards, slide the pivot to the new position and allow the catches to
snap into place.
Position A Position B
IMPORTANT NOTICE!
THE HEAD POSITION B IS FOR SANDING
WALLS & ALSO FOR STORAGE;
CHANGE THE HEAD SETTING
TO POSITION A FOR CEILINGS ONLY
USING OR STORING IN THE INCORRECT SETTING, WILL CAUSE DAMAGE TO THE
DRIVE SHAFT & THEREFORE VOID WARRANTY.
ON & OFF Switch
Speed Adjustment
Head Locking
Catches
super pads
JOST®
®
dustless sander
®
dust extractors

16 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz
intex.com.au | intex.co.nz
PREMIUM WALL & CEILING ACCESSORIES, TOOLS & EQUIPMENT
INTEX GROUP INT.
AUSTRALIA HEAD OFFICE
91-115 Link Drive Campbellfield, Victoria Australia 3061
Tel [phone] Fax [phone]
e [e-mail] w intex.com.au
WA BRANCH
44 Tacoma Circuit, Canning Vale WA 6155
Tel [phone] Fax [phone]
e [e-mail]
INTEX GROUP INT.
NEW ZEALAND BRANCH
1 Edwin Feist Place Solway, Masterton New Zealand 5810
Tel [phone] Fax [phone]
e [e-mail] w spesystems.co.nz
BUILDING E X CELLENCE
super pads
JOST®
®
dustless sander
®
dust extractors
The Intex Giraffe Power Sander, teamed with Starmix Dust Extractors & the Genuine Intex Jost Useit Super
Pad abrasives. The proven choice for thousands of professional finishers all around the globe.
BUILDING EXCELLENCE

12 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz intex.com.au | intex.co.nz - INTEX GIRAFFE & OKAPI MANUAL 13
NOTE: When putting the Carbon Brushes back into the Carbon Brush Holders it
is essential that both flanges go back inside the holder.
NOTE: To reinstall the same brushes, first make sure the brushes go back in the
way they came out. Otherwise a break-in period will occur that will reduce motor
performance and increase brush wear.
Replacing is the reverse of removal. When
Replacing all covers, take great care that all
wires are in place and not in a position to be
pinched when they are retightened.
TAKE CARE NOT TO OVER TIGHTEN SCREW.
It is recommended that, at least once a
year, you take the tool to an Authorized
Service Center for a thorough cleaning and
lubrication.
If the area around the center of the Sanding
Plate (66A) begins to melt, this indicates that
the bearing (58) is overheating and failing.
When this happens, the sanding plate (66A),
the seal (75) and the bearing (58) must be
replaced. Entrust this repair to a qualified
service center.
• If the replacement of the power supply
cord is necessary, this has to be done by the
manufacturer or their agent in order to avoid
a safety hazard.
THE
WIRING

14 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz intex.com.au | intex.co.nz - INTEX GIRAFFE & OKAPI MANUAL 15
01
1B
1C
02
70
06
07
10
09
22
23
24
25
26
25
13
14
14 13
15
12
07
28
29
32
33
35
36
37
38
39
28
30
31
28
20
21
47
05
05
40
41
27
34
08
05
16
11
05
17
18
19
04 03
43
44
45
46
49
50
53
68
61
63
64
65
07
62
42
67
55
42A
40A
41A
48
51
52
68
67
55
56
57 58 59
60
72
69
69
71
66A
66B
73
75
74
EXPLODED
VIEW PARTS LIST
NO. PARTS NAME QTY
1. VACUUM EXTENSION HOSE 4M 1
1B. HOSE CONNECTOR (TO VAC) 1
1C. VACUUM HOSE SWIVEL CONNECTOR 1
2. BAYONET HOSE CONNECTOR 1
3. CORD ARMOR 1
* 4. POWER SUPPLY CABLE 1
5. SCREW M4 x 12 6
6. CABLE CLIP 1
7. SCREW M4 x 20 10
8. SCREW M4 x 25 2
9. RIGHT HANDLE COVER 1
10. LEFT HANDLE COVER 1
11. WIRE LEADER(BLACK) 1
12. SPEED CONTROL UNIT 1
* 13. CARBON BRUSH 2
14. CARBON BRUSH HOLDER 2
15. MOTOR SWITCH 1
16. WIRE CONNECTOR 1
17. FLAT WASHER M4 1
18. WIRE LEADER(RED) 1
19. WIRE LEADER(BLUE) 1
20. RIGHT HOUSING COVER 1
21. LEFT HOUSING COVER 1
22. MOTOR HOUSING 1
23. STATOR 1
24. SCREW M4 x 50 2
* 25. BALL BEARING 608 2RS 2
26. ARMATURE 1
27. GEAR PLATE 1
28. BUSHING 6 x 10 x 8 3
29. OUTPUT GEAR 1
30. INTERMEDIATE GEAR 1
31. INTERMEDIATE GEAR PINION 1
NO. PARTS NAME QTY
32. GEAR CASE 1
33. SCREW W/ WASHER M5 x 35 2
34. SCREW W/ WASHER M5 x 20 1
35. C - CLIP S-10 1
* 36. BALL BEARING 6200 2RS 1
37. WOODRUFF KEY 3 x 8 1
38. SPINDLE 1
39. C - CLIP R-30 1
40. EXTENSION COLUMN 989.22mm 1
40A. EXTENSION COLUMN 539.22mm 1
41. FOAM HANDLE GRIP 1
41A. FOAM HANDLE GRIP 1
42. FIRST DRIVE SHAFT 704mm 1
42A. FIRST DRIVE SHAFT 254mm 1
43. SHAFT CONNECTOR 1
* 44. BALL BEARING 6001 2RS 1
45. C - CLIP S-12 1
46. RIGHT DRIVE COVER 1
47. LEFT DRIVE COVER 1
48. HOLDING PIN 6 x 50 1
**49. SECONDARY DRIVE SHAFT 1
**50. DRIVE SHAFT COVER 1
51. SCREW M4 x 35 2
52. RIGHT FORK ARM 1
53. LEFT FORK ARM 1
55. CAP SCREW M5 x 39 x 12L 2
56. PIVOT CONNECTING BRACKET 1
57. CONNECTING SPINDLE 1
* 58. BALL BEARING 6002 2RS 1
59. C - CLIP R-32 1
60. SPRING Ø2 x Ø49 x 40L x 4T 1
* 61. VACUUM HOSE 1
62. SPRING Ø1 x Ø32 x 363L x 30T 1
NO. PARTS NAME QTY
63. HOSE CLAMP 1
* 64. SANDING PLATE COVER 1
65. C - CLIP S-40 1
66A. SANDING PLATE BASE 1
*66B. HOOK & LOOP SPONGE PAD 1
67. SPRING Ø0.8 x Ø6 x 16L x 4T 2
68. HEAD LOCKING KNOB 2
69. SCREW M5 2
70. SCREW M4 x 14 2
71. C - CLIP S-8 1
72. PIVOT BASE 1
73. DUST GUIDE 1
74. SHAFT RACE M14 x Ø20 x 6.5 1
75. RADIAL SHAFT SEAL Ø20 x Ø32 x 5 1
* = Non Warranty Items
** = Limited Warranty Items

16 INTEX GIRAFFE & OKAPI MANUAL - intex.com.au | intex.co.nz
intex.com.au | intex.co.nz
PREMIUM WALL & CEILING ACCESSORIES, TOOLS & EQUIPMENT
INTEX GROUP INT.
AUSTRALIA HEAD OFFICE
91-115 Link Drive Campbellfield, Victoria Australia 3061
Tel [phone] Fax [phone]
e [e-mail] w intex.com.au
WA BRANCH
44 Tacoma Circuit, Canning Vale WA 6155
Tel [phone] Fax [phone]
e [e-mail]
INTEX GROUP INT.
NEW ZEALAND BRANCH
1 Edwin Feist Place Solway, Masterton New Zealand 5810
Tel [phone] Fax [phone]
e [e-mail] w spesystems.co.nz
BUILDING E X CELLENCE
super pads
JOST®
®
dustless sander
®
dust extractors
The Intex Giraffe Power Sander, teamed with Starmix Dust Extractors & the Genuine Intex Jost Useit Super
Pad abrasives. The proven choice for thousands of professional finishers all around the globe.
BUILDING EXCELLENCE