Makita 9030 User manual

Belt Sander
Belt size
30 mm x 533 mm
(1 3/16" x 21")
MODEL 9030
Belt speed Overall length Net weight
1,000 m
(3,280 ft,)/min. 377 mm (14.718") 1.8 kg (4 Ibs)
INSTRUCTION MANUAL
~
BeltSander & Standard Equipment
DOUBLE
INSULATION
@ Tool body
@ Abrasive belt set for wood & iron
(2 ea. of 5 different grits)

IMPORTANT SAFETY INSTRUCTIONS
WARNING: When usingelectric tools, basic safety precautions should always be followed
to reduce the risk of fire, electric shock, and personal injury, includingthefollowing:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Clutteredareas and benches inviteinjuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools indamp or wet
locations. Keep work
area well lit. Don't expose power toolsto rain. Don't use tool
inpresenceof flammable liquidsor
gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't
let visitors contact toolor extensioncord.
4. STORE IDLE TOOLS. When not in use, tools should be stored indry, and highor
locked-upplace
- out of reachof children.
5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it
was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-
duty tool. Don't use toolfor purpose notintended.
7. DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught in
moving parts. Rubber gloves and non-skidfootwear are recommendedwhen working
outdoors. Wear protectivehair coveringto containlonghair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from re-
10. SECURE WORK. Use clampsor a vise to holdwork. It's safer than usingyour hand
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer
performance. Follow instructionsfor lubricating and charging accessories. Inspect
tool cords periodically and if damaged, have repaired by authorized service facility.
Keep handlesdry, clean, and free from oiland grease.
13. DISCONNECT TOOLS. When not in use, before servicing, and when changingacces-
sories, such
as blades, bits, cutters.
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see
that keys and adjustingwrenches are removedfrom tool before turning it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry plugged-intool with finger on
switch. Be sure switch
is OFF when plugging in.
16. OUTDOOR USE EXTENTIONCORDS. When tool is usedoutdoors, use only exten-
sioncords intendedfor use outdoors and
so marked.
17. STAY ALERT. Watch what you are doing, use common sense. Don't operate tool
when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part
that
is damaged should be carefullychecked todeterminethat it will operate proper-
ly and perform its intendedfunction. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mounting, and other conditions that may
affect
its operation. A guard or other part that is damaged should be properly repairedor
ceptacle. Keep cordfrom heat, oil, and sharp edges.
and
it frees both hands tooperate tool.
2

replaced by an authorized service center unless otherwise indicatedelsewhere in this
instruction manual. Have defective switches replaced by authorized service center.
Don't use tool if switchdoes not turn it on andoff.
19. GUARD AGAINST ELECTRICSHOCK. Prevent body contact with grounded sur-
faces. Forexample; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
SAVE THESE INSTRUCTIONS.
VOLTAGE WARNING: Before connecting the tool toa power source (receptacle, outlet, etc.) be sure
the voltage supplied is the same as that specified on the nameplate of the tool. A power source with
voltage greater thanthat specified
for thetool can result in SERIOUS INJURYtothe user - as well as
damage to the tool. If in doubt, DO NOT PLUG IN THE TOOL. Usinga power source with voltage
less thanthe nameplaterating is harmfultothe motor.
How to use
Switchaction
To start the tool, simply pull the trigger.
Release the trigger to stop.
For continuous operation without having
to keep your finger on the trigger, just
pull the trigger and then push in the lock
button with your thumb.
To stop the tool
from the lock position, simply pull the
trigger again and release
it.
Sanding tips
Switch on the tool and let it run at top
speed beforeapplyingto work surface.
Press belt only lightly upon work:
Belt
sander allows pinpoint sanding in close
quarters. Remove side grip
as in photo
(Fig. 2) for tight spots.
Fig. 1
~
Fig. 2
3

Removing & installing belt
Belt size 30 mm (1-3/16") x 533 mm (21")
up
to 32 mm (1-1/4") belt widths way be
used.
1.
Hold tool as shown in Fig. 3, pressing
down on pulley to slacken belt. Then
remove
it.
2. When mounting new belt, keep arrow
marks on belt and indication on pulley
insame direction (Fig.
4).
3. Position the side grip as you prefer it
(Fig. 5). To prolong the life of the belt,
keep
it running in the center of the
pulley by exerting slight pressure with
your hand on the grip. Pressure upon
belt/workpiece surface on either side
using grip will make belt move in that
direction on the pulley.
Fig. 3
h Fig. 1
4

Maintenance
Carbon brushes
Replace carbon brushes when they
wear
down to about 5 mm (3/16") or sparking
will occur. Both brushes should be changed
at the same time. Use only identicalreplace-
ment parts.
Grit Part No. Use
~ Coarse
AA 40 742301-7
AA
60 742302-5
i
U
5 mmO,, I
Sheets per pack
I
Fig. 6
AA120
Optional accessories
CAUTION: The use of any other accessories not specified in this manual might be hazardous.
742305-9
Abrasive belts
AA240
AA ... For wood, iron & steel
742335-0
I I
5

30 mm (1-3/16") BELT SANDER
Model 9030
6

MACHlNE
41
51
61
81
91
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
DESCRIPTION
11
21
31
71
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
T.
Screw M5x15
S.Warhar
5
F.Washer 5
Fiat Shoe
Gear Housing
Nut
M16
F. Warhsr 12
Compression Spring 13
Grip 32
H. Nut M8-17
W. Washer 12
Arm
Angle Stay
S. Pin 4-20
Washer 12
F. Washer 12
Pulley 30-25
Needle
Bearing 1212
F. Washer 12
Wxhnr 12
Tap Pulley Shaft
P. H. Screw Mx10 IWith Wxharl
S. Washer 4
Side Cover
Pulley
33-64
P. H.Screw M4x12 IWith Washer1
Bearing Retainer 48
Ball Bearing 6004LB
Helical Gear 45
Wadruff Key 3
Pi" 4.5
Drivma Shaft
MACHINE
34 1
35 2
36 1
31
2
38 2
39 3
40 1
41 1
42 1
43 1
44 1
45 1
46 1
47 2
48 1
49
3
50 1
51 2
52 1
53 1
54 1
56 1
57 1
58 3
ACCESSORY
Needle Bearing 810
Rivet
0-5
Name Plate
Brush Holder Cap
Carbon Brush
P
H. Screw M4x30 IWith Wxherl
FIELD ASSEMBLY
IWith Garter Spring
x 21
Ball Bearing 627LB
F.Warher 7
ARMATURE ASSEMBLY
(Assembled
Items 41 - 451
Fan 62
Ball Bearing 608LLB
RubberPin 4
H. Bolt M4x45 (With Washer1
RubberPin
4
H.Nut M4
GripCovsr
P. H.
Screw M4x18 (WithWasher)
Strain
Rsliet
CORD ASSEMBLY
IAssemblcd Cord. Plug
& Cord Guard1
CordGuerd
Switch
Motor Housing
lWnh Brush Holder
x 21
P. H.
Screw M4x25 IWith Washer)

MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection
shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
ThisWarranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation onhow long an implied warranty lasts,
so the above limitation may not apply to you.
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446 Japan
883069A069 PRINTED IN JAPAN
1991
- 8 - N