Intimidator 2500 EV User manual

OWNER’S
MANUAL
2500 EV
Electric Vehicle
UTVRevised 6-17-2013

PAGE 2
Owner Memo
Name: ____________________________________
Purchasing Date: ____________________________
Type: _____________________________________
Pin Number: _______________________________
Special Notice: _____________________________
Key Number: _______________________________

PAGE 3
OWNER’S MANUAL
Table of Contents:
Title ........................... Page Number
Introduction ......................................................Page 4
Definitions ........................................................Page 4
Safety Labels................................................ Page 4-8
ROPS and FOPS Inspection Guide...............Page 9-10
General Safety ........................................... Page 11-14
Safe Riding Gear.............................................Page 15
Features, Controls and Operation ............. Page 16-30
Service and Maintenance.......................... Page 31-46
Storing and Maintaining Appearance.........Page 47-48
Transporting your Intimidator.........................Page 48
Accessories ....................................................Page 48
Specifications .................................................Page 49
Troubleshooting........................................ Page 50-51
Warranties ................................................ Page 52-53
Service Record ......................................... Page 54-55
Registration .............................................. Page 56-57

PAGE 4
INTRODUCTION
READ THIS OWNER’S MANUAL. The Intimidator is an off-
road vehicle and is not a toy. The Intimidator is an adult
vehicle only and can be hazardous to operate. Failure to
follow the warnings and instructions in this manual can
result in severe injury or death.
DEFINITIONS
DANGER:
A Danger indicates a hazardous situation that, if not
avoided, may result in serious injury or death.
WARNING:
A Warning indicates a situation that, if not avoided, may
result in property damage.
Notice
A Notice indicates a situation that could result in property
damage.
SAFETY LABELS
For your protection, warning labels have been placed on the
vehicle. Read and follow the instructions of the labels
on the vehicle carefully. If any label becomes illegible or
comes off, contact your authorized dealer to purchase a
replacement.
Discretionary and Age Warning – Located on vehicle dash.

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OWNER’S MANUAL
DANGER:
Improper Use of Off-Highway Vehicles Can Cause Severe
Injury or Death
Drive Responsibly
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding, or
fishtailing, and never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts, and other changes in
traction and terrain. Avoid paved surfaces.
• Avoid side hilling (riding across slopes).
Require Proper Use of Your Vehicle
Do your part to prevent Injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid drivers
license.
• Do not let people drive or ride after using alcohol or
drugs.
• Do not allow operation on public roads (unless
designated for off-highway vehicle access) – collisions
with cars and trucks can occur.
• Do not exceed seating load capacity.
Seat belt and Safety Warning – Located on vehicle firewall.
DANGER:
Operator and passengers must fasten seatbelt
while the vehicle is in use.

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Improper Use of Off-Highway Vehicles Can Cause Severe
Injury or Death.
Be Prepared:
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• Each rider must be able to sit with back against seat,
feet flat on floor (and foot rests), and have hands on
steering wheel or handhold(s), where equipped. Stay
completely inside the vehicle.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your
risk of injury:
• Keep a firm grip on the steering wheel or hand-holds
and brace yourself.
• Do not put any part of your body outside of the vehicle
for any reason.

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OWNER’S MANUAL
Cargo Bed Safety Warning– Located in the cargo bed.
Improper use of cargo bed or cage/frame can result in
severe injury or death from loss of control, overturn or
other accidents.
• Never carry passengers in the cargo bed.
• Maximum cargo bed capacity is 700 lb.
• Do not exceed 10mph when cargo bed is loaded over
200 lb.
• Inflate tire pressure to pressures stated on tire pressure
label if cargo load is over 200 lb.
• Secure cargo so that it will not shift, affecting handling
or cause the cargo to strike occupants.
• Keep cargo weight centered in the bed and low as
possible to reduce the chance of rollover.
• Do not tow or pull objects from any other point on the
vehicle other than the trailer hitch to winch if installed.
• Reduce speed when making turns.
• Avoid steel inclines and tough terrain.
• Read your Owner’s Manual before loading, towing or
pulling objects.
Tilt Cargo Bed Warning – Located near the handle on the
driver’s side of the cargo bed.

PAGE 8
WARNING
Keep hands, body, and other people away from
pinch points when lowering bed.
Do not hold the cage/frame while closing bed.
Tire Pressure Chart
TIRE PRESSURE AND SIZE CHART
ROHVA and ISO certification sticker – Located on the ROPS
Vehicle Size Load Air Top Speed Rating Max
Position Rating (lb) Pressure (psi) (mph) @ Max Load Payload
Front 26x9R14 750 18 10 Loaded
Rear 26x11R14 1275 22 10
Front 26x9R14 680 12 25 Unloaded
Rear 26x11R14 1000 12 25

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OWNER’S MANUAL
Rollover Protective
Structures (ROPS)
Inspection Guide
Falling Object
Protective Structures
(FOPS) Inspection
ROPS and FOPS, like any other safety device, need to
be periodically inspected to verify that the integrity of
the device has not been compromised through normal
machine use, misuse, age degradation, modifications,
or roll-overs.
Some mechanical discretion is essential, therefore
personnel who inspect ROPS and FOPS need to
comprehend and understand the significance of issues
like structural corrosion, cracks, and deformation.
Conservatism is the essential rule – if in doubt,
remove the machine from service and contact the
ROPS/FOPS manufacturer for assistance. Certain
conditions will absolutely render the ROPS/FOPS
unusable, examples are:
• Permanent deformation or twisting.
• Missing, damaged, or loose mounting hardware.
• Mounting hardware that is of a grade lesser than
specified.
• Any cracks in the structure (structural members
and/or welds).
• Significant corrosion.
• Modifications, i.e. unauthorized welds and holes.
• Missing or unreadable ROPS/FOPS label.
• Applicable ROPS/FOPS/machine model not
specified on the ROPS/FOPS label.
• Vehicles GVW (including attachments, restrained
payload, fuel and operator) in excess of the
maximum weight specified on the ROPS label.
• Missing seatbelts.
• Any unauthorized repair.
• Incomplete/improper installation.

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Other conditions may require imminent service
but may not render the unit immediately unusable,
examples are:
• Faded paint.
• Faded, hard to read ROPS/FOPS label.
• Slightly corroded mounting hardware.
ROPS/FOPS must be inspected immediately after any
type of collision, rollover or impact. If any damage
is evident, the ROPS/FOPS must be removed from
service, repaired and/or replaced.
When a ROPS/FOPS is removed or reinstalled,
mounting hardware must be examined for signs of
over stressing. Damaged mounting hardware must be
replaced with proper specification hardware before
placing the ROPS/FOPS back in service.
Properly maintained seatbelts are essential to
compliment the operator crush protection designed
into the ROPS. All seatbelt and/or seatbelt anchorage
systems that show evidence of cuts, fraying or wear,
significant discolorations due to exposure to the
elements, heavily soiled especially with oil, grease,
or fuel, or any type of damage must be immediately
replaced, regardless of age.
Operators are to be instructed to properly adjust and
use seatbelts at all times.

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OWNER’S MANUAL
GENERAL SAFETY
Never Operate:
• If you are under age 16 or without a valid driver’s
license.
• At speeds too fast for your skills or conditions.
• After or while using Alcohol or Drugs.
• On hills steeper than 15 degrees.
• On public roads or paved surfaces.
• With more than two passengers (five for crew models),
or passengers who are under age 12, or may be too
young to reach grab handles.
• With passengers in cargo box.
• With non-approved accessories or modifications-they
may seriously affect stability.
ALWAYS:
• Wear your seatbelt. Vehicle rollover could cause death
or serious injury.
• Make sure all latches are secure and safety cab net is
tight before operating the vehicle.
• Wear a helmet and eye protection.
• Reduce speed and use extra caution while carrying
passengers.
• Avoid sharp turns or turns while applying heavy
throttle.
• Operate slowly in reverse – avoid sharp turns or
sudden braking.
• Make sure passengers read and understand all safety
labels.
Operator Safety
• Operator and passengers must fasten seatbelt while
the vehicle is in use. Never operate your vehicle in fast-
flowing water or in water deeper than the floorboard. It
may void the warranty. Wet brakes may have reduced
stopping ability. Test your brakes after leaving water.
If necessary, apply them lightly several times to let
friction dry out the pads.
• Check terrain before attempting to climb a hill. Never
climb hills with excessively slippery or loose surfaces.
Never open the throttle suddenly or make sudden gear
changes. Never go over the top of a hill at high speeds.
• Always use the proper size and type of tires specified
in this manual. Always maintain proper tire pressure as

PAGE 12
specified on safety labels
• Never modify this vehicle through improper installation
or use of accessories
• Never exceed the stated load capacity for this vehicle.
Cargo should be properly distributed and securely
attached. Reduce speed and follow the instructions in
this manual for hauling cargo or pulling a trailer. Allow
greater distance for braking.
• Always put the vehicle in Park before getting out of the
vehicle.
• Always remove the ignition key when the vehicle is
not in use to prevent unauthorized use or accidental
starting.
• Hot components can cause burns and fire. Do not
touch hot engine system components. Always keep
combustible materials away from the engine. Use
caution when traveling through tall grass, especially
dry grass.
• Do not carry a passenger until you have at least two
hours of driving experience with the Intimidator.
• Always keep hands and feet inside the vehicle at all
times.
• Always inspect the vehicle before each use to make
sure it’s in safe operating condition. Follow inspection
procedures described in this manual.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident.
In case of an overturn or other accident, have a qualified
service dealer inspect the entire machine for possible
damage, including (but not limited to) brakes, throttle and
steering systems.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the
operator’s risk of losing control.

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OWNER’S MANUAL
Operating on Pavement
This vehicle’s tires are designed for off-road use only,
not for use on pavement. Operating this vehicle on paved
surfaces may cause quick tire wear and may adversely
affect the handling of the vehicle and could result in loss of
control, accident or overturn. Avoid operating the vehicle
on pavement. If it’s unavoidable, travel slowly and avoid
sudden turns or stops.
Turning Improperly
Turning improperly could cause loss of traction, loss
of control, accident or overturn. Always follow turning
procedures for turning. Never turn abruptly or at sharp
angles. Never turn at high speeds. Never abruptly accelerate
while turning.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increase the
risk of an accident or overturn. Never attempt wheelies,
jumps or other stunts. Avoid exhibition driving.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or
vehicle overturn. Do not climb a hill or drive down a hill over
15 degrees.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could
cause an overturn. Always maintain a steady speed when
climbing a hill.
If all forward speed is lost:
• Apply the brakes. Place the transmission in reverse and
slowly allow the vehicle to roll straight downhill while
applying light brake pressure to control speed.
If you begin rolling downhill:
• Never apply engine power. Apply the brakes gradually
until the vehicle is fully stopped. Place the transmission
in reverse and slowly allow the vehicle to roll straight
downhill while applying light break pressure to control
speed.

PAGE 14
Improper Tire Maintenance,
Type or Size
Operating this vehicle with improper tire size or type may
void the warranty. See your dealer for details. Operating
this vehicle with uneven or low tire pressure could cause
loss of control or accident. Always use the size and type of
tires specified for your vehicle. Always maintain proper tire
pressure as described in the owner’s manual and on the
safety labels.
Equipment Modifications
We strongly recommend that consumers do not install any
after-market equipment that may increase the speed or
power of the vehicle, or to make any other modifications
to the vehicle for these purposes. Any modifications to the
original equipment of the vehicle create a substantial safety
hazard and increase the risk of bodily injury.
The warranty of the Intimidator will be terminated if any
unauthorized equipment has been added to the vehicle, or
if any modifications have been made to the vehicle, that
increase the speed or power.
The addition of certain accessories, including (but not
limited to) mowers, blades, large tires, sprayers, or large
racks, may change the handling characteristics of the
vehicle. Use only factory approved accessories, and
familiarize yourself with their function and effects on the
vehicle.

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OWNER’S MANUAL
SAFE RIDING GEAR
Always wear appropriate clothing when riding the
Intimidator. Wear protective clothing for comfort and
to reduce the chance of injury.
Helmet
Wearing a helmet can prevent a severe head injury.
Whenever riding the Intimidator or any Utility Vehicle,
always wear a helmet that meets or exceeds established
DOT (U.S. Department of Transportation) safety standards.
Eye Protection
Do not depend on eyeglasses or sunglasses for eye
protection. Always wear shatterproof goggles or use a
shatterproof helmet face shield.
Gloves
Wear gloves for comfort and for protection from sun, cold
weather and other elements.
Boots
Wear sturdy footwear. Do not drive or ride vehicle with bare
feet.
Clothing
Wear long sleeves and long pants to protect arms and legs.

PAGE 16
FEATURES, CONTROLS
and OPERATION
Ignition Key
Your key is a series type key, of which there are a high
range of numbers. It is highly recommended that you
obtain additional copies of your key. If all keys are lost, a
replacement ignition switch must be installed.
Instrument Cluster
Your Intimidator EV is equipped with a battery meter and
an analog speedometer with a digital LCD screen. High
pressure water or soap may damage components.
The Battery meter, or BDI, displays the percentage of
battery life remaining, an hour meter and any error code if
one should exist.
NOTICE: If the vehicle batteries are low and vehicle is
only allowed to charge for a short period of time,
the battery meter may display an incorrect charge
percentage. When charging, always allow enough
time for vehicle to completely charge.

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OWNER’S MANUAL
The LCD screen on the speedometer may display the
following:
• Seat belt reminder.
• Gear Indicator – Displays the gear shifter position.
P – Park
R – Reverse
N – Neutral
L – Low Gear
H – High Gear
• Odometer – Displays the overall distance traveled by
the vehicle.
• Engine Hours – Displays the overall hours the engine
has operated.
• Trip A and Trip B – Displays the distance traveled by
the vehicle if reset before each trip. To reset the Trip,
press and hold the MODE button to select Trip A or
Trip B on the Trip Date menu. Press the down key
until Reset Date is highlighted, then press and hold
MODE to select.
• Season – Miles and engine hours.
• Menu – Adjust LCD screen brightness.
To adjust the LCD backlight brightness:
• Press the down arrow button until Menu appears.
• Once menu is highlighted, press and hold MODE to
select.
• Scroll down to LCD Display, press and hold MODE to
select.
• Use up or down arrow button to adjust.
• Press and release MODE button to go back and exit.

PAGE 18
Switches
A - Light Switch
B - 2wd/4wd Switch
C - Locking Rear Differential
D - Electric Dump Bed (If equipped)
Lights
XD4 models are equipped with high beam and low beam
headlights, controlled by a rocker switch on the dash or
on the steering column. On the rocker switch, the middle
position of the switch is off. Press the left side of the rocker
switch to turn on the low beam lights. Press the right side
of the rocker switch to turn on the low and high beam
lights.
Standard Intimidator models are equipped with low beam
headlights. Press the left side of the rocker switch to turn
on the low beam lights. The right side of the rocker switch
position is off.

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OWNER’S MANUAL
Engaging and Disengaging 4WD
WARNING:
• Do not drive in 4wd on a paved surface.
• Do not engage 4wd while the rear wheels
are spinning without traction. This may
cause severe drive-shaft and clutch
damage. Always engage 4wd while the
rear wheels have traction or are at rest.
• Engage 4wd before getting into conditions
where front wheel drive may be needed. If
the rear wheels are spinning, release the
throttle before switching to 4wd.
To engage 4wd, press the 4wd dash switch so that the
switch light is illuminated. You may engage 4wd while the
vehicle is moving while taking the precautions mentioned
above.
To disengage 4wd, press the 4wd dash switch so that the
switch light is off. In some situations, the front differential
may remain locked after turning the 4wd switch off. If this
occurs, you may continue to notice increased steering
effort and some vehicle speed restrictions. Perform the
following procedure to unlock the front differential.
1.Stop the vehicle.
2.Operate in reverse for at least 10 feet.
3.Shift into a forward gear and drive.
Locking Rear Differential
The rear differential lock switch is located on the driver’s
side of the dash to the immediate right of the steering
wheel. To engage the differential lock, press the left side
of the switch and the switch light will turn on, meaning the
differential lock is engaged. If one of the rear wheels should
slip, press the switch to turn on the differential lock. Both
wheels will then turn together, reducing slippage.
When the ignition is turned off, the rear differential locker is
automatically engaged.

PAGE 20
DANGER:
• Steering and vehicle performance will be altered with
the rear differential lock engaged.
• Do not operate faster than 10 mph.
• Do not attempt to turn with the differential lock
engaged.
Electric Dump Bed (if equipped)
Press and hold the left side of the rocker switch to dump
the cargo bed. Quickly release the switch when the tilt
height has maxed out or the actuator starts to make a
clicking sound. To lower the bed, press and hold the right
side of the rocker switch. Quickly release the switch when
the bed is down or the actuator starts to make the same
clicking sound.
ELECTRICAL
Accessory, 12V Electrical Outlet
The 12 volt receptacle is located on the passenger side of
the dash, left of the glove box.
• This outlet is activated when the key is switch is on the
“ON” position.
• Do not connect any device that draws more than 120
watts to this connector, of the battery may discharge
very rapidly or the outlet may fail.
• Do not use as a cigarette lighter.
• Do not use when wet.
• Unplug accessory when the vehicle key is switched to
the “OFF” position.