Textron EZGO TXT ELiTE FREEDOM Guide

TXT ELiTE FREEDOM™
Service Parts Manual
660332 - M

Page i
Service Parts Manual
SERVICE PARTS MANUAL
48V ELECTRIC TXT ELiTE
FREEDOMTM
STARTING MODEL YEAR 2017
CALIFORNIA Proposition 65 Warning
WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which
contain lead and lead compounds and other chemicals identified by the State of California to potentially cause can-
cer, birth defects, and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accesso-
ries, both new and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease,
fumes, and particulates, all identified by the State of California to potentially cause cancer, birth defects, and other
reproductive harm.
Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be-
yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits
and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
TSV reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these
changes on units sold previously.
The information contained in this manual may be revised periodically by TSV, and therefore is subject to change without notice.
TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-
QUENTIAL DAMAGES resulting from the use of the information and materials in this manual.
These are the original instructions as defined by 2006/42/EC.
TO CONTACT US:
Textron Specialized Vehicles, Inc.
1451 Marvin Griffin Road
Augusta, Georgia, USA 30906-3852
NORTH AMERICA:
Technical Assistance & Warranty PHONE: [phone], FAX: [phone]
Service Parts PHONE: [phone], FAX: [phone]
International: PHONE: [phone], FAX: [phone]

Page ii Service Parts Manual
GENERAL INFORMATION
This vehicle has been designed and manufactured in the United States of America (USA).
The Standards and Specifications listed in the following text originate in the USA unless oth-
erwise indicated.
The use of non-Original Equipment Manufacturer (OEM) approved parts may void the
warranty.
Failure to properly maintain batteries may void the warranty. Refer to the battery manual for
instructions on the proper maintenance and care of the batteries.
BATTERY PROLONGED STORAGE
Improper storage may damage, destroy or cause permanent loss of battery capacity. Do not
exceed storage time or temperature limits. Batteries must be charged to the correct level
before storage. Storing fully depleted batteries will make them permanently unusable.
STORAGE PREPARATION
The optimum storage temperature range is between 65°F and 82°F (18°C and 28°C).
In cold climates, fully charge the battery module. Make sure that the charging operation is
complete and there are no faults displayed on the charger. The green light on the charger
should be on indicating the charge cycle is complete.
In hot climates, store the vehicle with a 30% to 50% charge of battery pack capacity.
The storage time for properly charged Lithium-Ion batteries supplied with this vehicle varies
based on the ambient temperature.
BATTERY DISPOSAL
Lithium-Ion batteries are recyclable. Return discarded batteries to the distributor or
manufacturer for recycling. Contact local or state environmental department for the disposal
information.
Temperature Length of Storage Time
-22°F to -4°F (-30°C to -20°C) One month at 100% battery charge, all accessories turned off.
-4°F to 113°F (-20°C to 45°C) Six months at 100% battery charge, all accessories turned off.
113°F to 140°F (45°C to 60°C) One month at 30% - 50% charge, all accessories turned off.

SECTION Page No.
Service Parts Manual
TABLE OF CONTENTS
Page iii
660332 Service Parts Manual
HOW TO USE THE SERVICE PARTS MANUAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
BATTERY CHARGER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
ELECTRONIC SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
FRONT SUSPENSION AND STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
REAR AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1
REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
SEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1
TOW BAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M-1
WEATHER PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1
WHEELS AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
DECALS AND LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1

NOTES
Page iv 660332 Service Parts Manual

Page v
HOW TO USE THE SERVICE PARTS MANUAL
660332 Service Parts Manual
This manual is divided into several sections:
•GENERAL INFORMATION
•ILLUSTRATED PARTS BREAKDOWN
The first section, GENERAL INFORMATION, contains the following information:
•WARRANTY INFORMATION
•GENERAL INDEX
•HOW TO USE THE SERVICE PARTS MANUAL
The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your
vehicle.
USE OF THE MANUAL
To use this manual, consult the TABLE OF CONTENT to locate the information or illustration required.
Introduction of some revisions varies due to supply of components; therefore, it is possible that various combinations of
components may be found that are not directly reflected by each illustration. Consult the illustration that best suits your
situation and then contact the Service Parts Department. It is important that the serial number of your vehicle and its
model number be supplied to Service Parts when ordering any replacement components.

Page vi
HOW TO USE THE SERVICE PARTS MANUAL
660332 Service Parts Manual
1. WHEN THE PART NUMBER IS NOT KNOWN
•Determine the function and application of the part required. Turn to the General Index and select the most
appropriate title.
•Turn to the page number indicated and locate the desired part on the illustration.
•From the illustration, obtain the item number assigned to the desired part. Refer to the accompanying
description for specific information regarding the part.
2. IF YOU KNOW THE PART NUMBER
•Locate the part number or description in the appropriate column on the parts list page.
NOTE: Confirm the part selected is correct by verifying it with the illustration.
If an asterisk (*) appears in the part number column on the parts list page, read upward until a part number is found. The
part number is the lowest assembly sold by Service Parts and the asterisk (*) indicates the part depicted is not available
for purchase.
NOTE: Descriptions are indented under the assembly that they are used on. That assembly is, in turn listed under the
assembly that it is used on. This process is repeated until the highest final assembly is reached.
To facilitate the maintenance and repair of the vehicle, a Technician’s Repair and Service Manual is
available from the Service Parts Department.
Title Title
Left hand
illustration page Parts list (continued on
rear of page if required)
Front of Vehicle
123
101
100
99
98
120
74
70
71
64
63
65
66
67
121
122
114
119
115
111
73
72
112
118
116
113
62
69
94
96
95
82,87
81,86
84,89
83,88
102,104
105
79
91
92
107
106
62 - Includes Items 63 - 66, 69 - 74
70 -Incl
udes Items 71 - 74
81- Includes Items 82 - 84
86 - Includes Items 87 - 89
94 - Includes Items 95, 96
111 - Includes Items 112 - 114
118 - Includes Items 119 - 121
126 - Includes Items 127 - 131
103
*See Body Section for
decal information
127
128129
130
131
126

Page vii
HOW TO USE THE SERVICE PARTS MANUAL
660332 Service Parts Manual
3. COLOR CODE FOR BODY COMPONENTS
The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl,
rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two
digit color code.
CODE # DESCRIPTION
79 JACOBSEN ORANGE
11 BLACK
17 LIGHT BEIGE
18 MUSHROOM
19 PATRIOT BLUE PEARL
20 INFERNO RED METALLIC
26 STEEL BLUE PEARL
31 METALLIC CHARCOAL
35 SAFETY YELLOW
36 IVORY
37 FOREST GREEN
38 BRIGHT WHITE
39 FLAME RED
41 ELECTRIC BLUE
42 PLATINUM
43 BURGUNDY
44 ALMOND
51 SUNBURST ORANGE
52 BRITISH RACING GREEN
74 BARLEY GOLD
75 OASIS GREEN
76 JAVA BROWN

660332 Service Parts Manual
Page A-1
ACCELERATOR
2
3
4
8
24
4
13 23
10
11
14
26
15
16
17
18
19
12
22
22
20
25
43
21
5
27
28 7
29
23
30
27 ACCELERATOR PEDAL ASSEMBLY includes items 28 - 30
23 PEDAL HARNESS includes item 24
1PEDAL BOX ASSEMBLY includes items 2 - 27
Part of Frame
From
Inductive
Throttle
Sensor

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page A-2
ACCELERATOR
660332 Service Parts Manual
1 654643 PEDAL BOX ASSEMBLY (INCLUDES ITEMS 2 - 27) ..................................... 1
2 652241G03 ACCELERATOR PEDAL BRACKET ......................................................... 1
3 01051G01 PAN HEAD PHILLIPS SCREW, #8 - 10 X 1/2" LG.................................... 4
4 25853G01 PEDAL BOX AND COVER ........................................................................ 1
5 00684G6 TRUSS HEAD PHILLIPS SCREW (SS), #8 - 32 X 3/4" LG ...................... 2
6
7 01050G02 PAN HEAD TORX SCREW, #4 - 20 X .62" LG.......................................... 2
8 28444G01 ACCELERATOR ROD CAM...................................................................... 1
9
10 00983G01 SELF THREADING NUT, .38" ................................................................... 2
11 602484 PLUNGER ................................................................................................. 1
12 10387G3 COTTER PIN, 3/32" X 3/4" LG .................................................................. 1
13 654645 RUBBER GROMMET................................................................................ 1
14 17677G1 SPRING RETAINER.................................................................................. 1
15 17979G1 BUSHING, .75" X 2" LG ............................................................................ 1
16 73046G01 COMPRESSION SPRING......................................................................... 1
17 17677G2 SPRING RETAINER, 3/8".......................................................................... 1
18 73332G01 ACCELERATOR ROD............................................................................... 1
19 00532G4 HEX NUT, 5/16" - 24.................................................................................. 1
20 10385G4 CLEVIS YOKE (ADJUSTABLE)................................................................. 1
21 10386G3 CLEVIS PIN, 5/16" X 13/16" LG ................................................................ 1
22 17838G1 NYLON BUSHING, .37" X .31" LG ............................................................ 3
23 654644 PEDAL HARNESS (INCLUDES ITEM 24) ................................................ 1
24 647278 INDUCTION THROTTLE SENSOR .................................................... 1
25 74432G01 PEDAL PIVOT PIN .................................................................................... 1
26 12064G6 PUSH NUT, 5/16" ...................................................................................... 1
27 25799G03 ACCELERATOR PEDAL ASSEMBLY (INCLUDES ITEMS 28 - 30).......... 1
28 16409G1 OVAL RIVET, 3/16" X 7/16" LG........................................................... 6
29 27512G01 ACCELERATOR PEDAL PAD............................................................. 1
30 652824 ACCELERATOR PEDAL..................................................................... 1

Page A-3
Notes:
ACCELERATOR
660332 Service Parts Manual

Page A-4
Notes:
ACCELERATOR
660332 Service Parts Manual

660332 Service Parts Manual
Page B-1
BATTERY CHARGER
1
2
3

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page B-2
BATTERY CHARGER
660332 Service Parts Manual
1 653213 BATTERY CHARGER, 51V, 3 METER CORD................................................. 1
2 653216 BATTERY CHARGER, 51V, 5.5 METER CORD.............................................. 1
3 657667 PADDLE........................................................................................................... 1

Page B-3
Notes:
BATTERY CHARGER
660332 Service Parts Manual

Page B-4
Notes:
BATTERY CHARGER
660332 Service Parts Manual

660332 Service Parts Manual
Page C-1
BODY
2
20
20
21
22
23
14
16
3
6
8
4
5
9
10
11
INSTRUMENT PANEL ASSEMBLY includes items 2 - 6
1
24
25
Apply to
inside of cowl
28
29
30
17

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
*** Indicates consult Customer Service Department for additional information.
ITEM PARTNO. 12345 DESCRIPTION QTY.
Page C-2
BODY
660332 Service Parts Manual
1 628017 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 2 - 6)....................... 1
2 628010 INSTRUMENT PANEL ASSEMBLY WITH COMPARTMENT................... 1
3 641632G01 BALL HOLDER (DRIVER SIDE)............................................................... 1
4 641632G02 BALL HOLDER (PASSENGER SIDE)...................................................... 1
5 00614G3 PAN HEAD PHILLIPS TAPPING SCREW, #8 - 15 X 3/8" LG ................. 4
6 71364G02 ’J’ TYPE SPEED NUT, #8 - 15 X .198" LG ............................................... 5
7
8 628023 CUP HOLDER................................................................................................. 1
9 71115G01 TRIM ............................................................................................................... 2
10 71055G01 RIVET, 3/16" X .985" DIA................................................................................ 11
11 608290 PAN HEAD PHILLIPS TAPPING SCREW, #10 - 16 X 3/4" LG....................... 5
12
13
14
15 71055G01 RIVET, 3/16" X .985" DIA................................................................................ 7
16 10570G11 RIVET (SS), 3/16" X .70" ................................................................................ 2
17 16816G2 RATCHET RIVET, .25" X .887" ....................................................................... 2
18
19
20 619730G1XX COWL WITH OPENINGS FOR LIGHTS
(see COLOR CODES in HOW TO USE section) ............................................ 1
21 00438G6 HEX HEAD BOLT (WITH TOP), 5/16" - 18 X 3/4" LG..................................... 2
22 00571G2 FLAT WASHER, 5/16"..................................................................................... 2
23 71781G02 VINYL TAPE.................................................................................................... 2
24 71056G01 TRUSS HEAD MACHINE SCREW (WITHOUT TOP), 5/16" - 18 X .62" LG... 4
25 00570G2 FLAT WASHER, 5/16"..................................................................................... 4
26
27
28 75459G01 GLOVE BOX (DRIVER/PASSENGER SIDE).................................................. 1
29 75459G02 GLOVE BOX (DRIVER SIDE)......................................................................... 1
30 75459G03 GLOVE BOX (PASSENGER SIDE) ................................................................ 1

660332 Service Parts Manual
Page C-3
BODY
1
4
2
6
6
3
55