ECAR GOLF 627 Series User manual

ECAR 627 Series Operations Manual
"ECAR GOLF"
"Address: 7/42 Export Dr, Molendinar QLD 4214"
"Tel: [phone]"
"Website: http://www.ecargolf.com.au"
CE certified
We meet the GB/T 21268-2014
Standard after the quality inspection.
Read and Understand the manual before operating the cart
*Please note: This is a generic Operations manual with the
operational functions consistent for all the 627 Series

This message describes special
Precautions that must be taken
to avoid damage to the car.
Failure to follow WARNING
instructions could result in
severe injury or death of the
golf car passengers,
bystanders, or the person
driving the golf car.
THE SAFETY ALERT SYMBOL!
Indicates to pay attention, be
alert, your safety is involved.
NOTE:
This message provides
additional information
Read and understand this
manual completely before
operating your golf car.
Preface
IMPORTANT MANUAL INFORMATION
Dear Users,
Thank you for purchasing an Ecar. We have adopted technological
advancements from Europe and the United States as our main imported
components. Our carts are known for their innovative design. Complete
with luxurious professional paint jobs and high-strength steel which gives
our carts a stylish look while being reliable and having excellent
performance.
The notable features include being lightweight; having a strong uphill
driving function; being eco-friendly; low noise; easy-to-charge and more
while being reasonably priced. We are proud to say our carts are the most
advanced in the field of electric carts at the moment.
We have created this operation manual in order for us to help
users operate and maintain it correctly. In order to ensure your ecar is in
the best working condition and can be used for a long time; please read
this manual carefully.
Our products are always improving and updating. If this manual does not
exactly match the actual product at hand, it can still serve as a standard
guide. However, we advise users to contact us regarding this matter.
NOTE: This car is designed for relaxation and sightseeing purposes only. It’s
suitable for special specific places like tourism scenic areas, pedestrian mall and
anything similar. Please do not use on highways and roads.
Particularly important information is
distinguished by using the following
symbols and notes:
NOTE：
Ecar continually seeks improvement
in product quality. Even though this
manual contains the latest product
information available at the time of
printing, there may be minor
discrepancies between your golf car
and this manual. If you have any
question concerning this manual,
please contact your Ecar dealer and
we will work it out.
This manual should be considered
as a permanent part of your golf car
and should stay with the car even
when the car is resold.

Content
Important Labels
1
Operational Safety
2-4
Whole Vehicle Structure and Parameter
5-11
Operation and control
12-13
Preparation before Operating
Maintenance
Storage
After-sale Service
1266,1268 Trouble Shooting Chart
30
28-29
27
17-26
14-16

Before operating：
1.Read this manual and all the other operations or labels marked on the
car body before operating.
2.Only authorized people should drive the car and only in designated areas.
3.Do not OVERLOAD.
4.Do not drive the car while intoxicated, this could restrict the driver's
vision and judgement.
When operating:
1. Keep your body in the car and stay well-seated when the car starts moving.
2. Do not start the car until all passengers are seated.
3. Keep your hands on the steering wheel and your eyes on the path ahead.
4. Be especially careful when backing the car in crowded places. Please watch
your back and roll back slowly
5. Avoid sudden start and brake.
6. Please accelerate or decelerate the car according to the ground
condition.
7. Do not turn the steering wheel too sharply at high speed.
8. Keep driving slowly straight up or straight down, not at one same angle when
on slopes.
Do not overload or make any modification on spare parts without
manufacturer permission.
2
SAFETY OPERATION
IMPORTANT LABELS
Please read the attached
labels carefully before driving
the golf car, and promptly
replace any label that is
damaged or removed.
SAFETY AND
INSTRUCTION
LABELS
Read the manual and instructions before driving.
Make sure passengers are seated.
Select ‘forward’ or ‘reverse’ key.
Tread the accelerator to move and the park
pedal to stop.
Drive carefully according to terrain, visibility;
drive safely in crowded and slippery areas
When parking, draw up the handle of the hand
brake; when starting release the handle.
● No extra passengers is allowed;
● Don’t start the car until all passengers are
seated well.
●Drive slow when turning;
● Tread the parking pedal before leaving
the car.
● Pull the main switch and turn the key off
when not using the car.
●The passengers should be seated stably
and hold the armrest tight.
● Keep hands and feet inside the car.
OPERATION INSTRUCTIONS
Explosive gasses
are release
when batteries
are charged.
Keep flaming
materials away.
Sulfuric acid
from batteries
can burn skin
and eyes.
Windshield does
not provide
protection against
flying objects.
Electrical short
can result in
burns. Don’t
connect
batteries to
wrong terminals

OPERATIONSAFETY
WHOLESTRUCTUREANDSPECIFICATIONS
4 5
Keep your hands on the steering
wheel and your eyes on the path
ahead.
Be especially careful when
backing the car in crowded
areas. Please always watch your
back and roll back slowly.
Avoid sudden acceleration and
change speed according to
ground condition.
Do not make a sharp turn during
high speed.
Vary speed when going uphill and
going downhill.
Do not modify the loading
capacity and anything about
safety in this manual.
1-Top roof
2-Sand box
3-Cool box
4-Rear tire cover
5-Side mirror
6-Windshield
7-Windshield Frame
8-Headlight /R
9-Front Bumper
10-Front Cover
11-headlight base /L
12-Side cover sheet
13-Rear body cover
14-Steering wheel
15-Steering column
16-Combination Switch
17-Power indicator
18-Brake Pedal
19-Key Switch
20-Switch F/R
21-Accelerator
Pedal
22-Arm rest
23-Front tire
24-Rear tire
25-Tail light /L
26-Rear bumper
27-Tail light /R
28-Bag strap holder
29-Ballwasher

STRUCTUREANDSPECIFICATIONS
(LT-A627·2)Whole car specifications (standard):
detailed specification refers to actual contract
Electronicsystem
controller
Curtis controller 1266A-5201/275A (USA Brand)
battery
Lead acid battery 8V x 6pcs 140AH 5Hr Rate
Motor
High efficient Sepex ADC 3.7 KW motor
charger
Intelligent charger48V,20A
Accelerator
Electrical accelerator 48V input, Hall output 0-5V
Body configuration
Wind shield
Organic glass
Top roof
ABS plastic vacuum forming
Seat
Leather
Floor
Rubber sliding proof mat
Side mirror
L & R side mirrors
Steering
system
Twowaygearsteering system,automatically backlash
compensation
Light&signal
48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz
Body
PP plastic injection
chassis
High tensile steel welding structure, electrophoresis
treatment for anti-rust
Dash board
PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch
Brake
rear drum + combo brake pedal parking
Front Suspension
Spring+hydraulic shock absorber, independent suspension
Rearsuspension
Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber
Wheel & tire
Steel wheel 1 8 * 8 . 5 0 - 8 +tire (452mm)
Loading staff
2 persons ( including driver)
1. specification
1.1dimension:L*W*H 2400*1200*1800mm
1.2 wheelbase 1650mm
1.3 weight(including batter) 470kg
1.4 load capacity 150kg
1.5 max speed 22-24km/h
1.6
mileage 80-100km/h
( level road )
1.7 min turning radius 2.9m
1.8 max climbing ability 25%
1.9 min clearance 100mm
1.10 brake distance ＜6m
1.11 tread front900mm/rear 1000mm
2. battery specification lead acid battery
2.1 battery type 140Ah
2.2 volume 48V
2.3 voltage
3. motor specification
3.1 motor type DC series motor
3.2 rated power 3.7kw
3.3 rated rotating speed 2500r/min
3.4 rated voltage 48V
3.5 rated currency 105A
3.6 ration 15min
6
STRUCTUREANDSPECIFICATIONS
(LT-A627·2+2)Whole car specifications (standard):
detailed specification refers to actual contract
Electronicsystem
controller
Curtis controller 1266A-5201/275A (USA Brand)
battery
Lead acid battery 8V x 6pcs 140AH 5Hr Rate
Motor
High efficient Sepex ADC 3.7 KW motor
charger
Intelligent charger48V,20A
Accelerator
Electrical accelerator 48V input, Hall output 0-5V
Body configuration
Wind shield
Organic glass
Top roof
ABS plastic vacuum forming
Seat
Leather
Floor
Rubber sliding proof mat
Side mirror
L & R side mirrors
Steering
system
Twowaygearsteering system,automatically backlash
compensation
Light&signal
48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz
Body
PP plastic injection
chassis
High tensile steel welding structure, electrophoresis
treatment for anti-rust
Dash board
PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch
Brake
rear drum + combo brake pedal parking
Front Suspension
Spring+hydraulic shock absorber, independent suspension
Rearsuspension
Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber
Wheel & tire
Steel wheel 1 8 * 8 . 5 0 - 8 +tire (452mm)
Loading staff
4 persons ( including driver)
1. specification
1.1dimension:L*W*H 2760*1200*1800mm
1.2 wheelbase 1650mm
1.3 weight(including batter) 550kg
1.4 load capacity 300kg
1.5 max speed 22-24km/h
1.6
mileage 80-90km/h
( level road )
1.7 min turning radius 2.9m
1.8 max climbing ability 25%
1.9 min clearance 100mm
1.10 brake distance ＜6m
1.11 tread front900mm/rear 1000mm
2. battery specification lead acid battery
2.1 battery type 140Ah
2.2 volume 48V
2.3 voltage
3. motor specification
3.1 motor type DC series motor
3.2 rated power 3.7kw
3.3 rated rotating speed 2500r/min
3.4 rated voltage 48V
3.5 rated currency 105A
3.6 ration 15min
7

STRUCTUREANDSPECIFICATIONS
(LT-A627·4)Whole car specifications (standard):
detailed specification refers to actual contract
Electronicsystem
controller
Curtis controller 1266A-5201/275A (USA Brand)
battery
Lead acid battery 8V x 6pcs 140AH 5Hr Rate
Motor
High efficient Sepex ADC 3.7 KW motor
charger
Intelligent charger48V,20A
Accelerator
Electrical accelerator 48V input, Hall output 0-5V
Body configuration
Wind shield
Organic glass
Top roof
ABS plastic vacuum forming
Seat
Leather
Floor
Rubber sliding proof mat
Side mirror
L & R side mirrors
Steering
system
Twowaygearsteering system,automatically backlash
compensation
Light&signal
48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz
Body
PP plastic injection
chassis
High tensile steel welding structure, electrophoresis
treatment for anti-rust
Dash board
PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch
Brake
rear drum + combo brake pedal parking
Front Suspension
Spring+hydraulic shock absorber, independent suspension
Rearsuspension
Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber
Wheel & tire
Steel wheel 1 8 * 8 . 5 0 - 8 +tire (452mm)
Loading staff
4 persons ( including driver)
1. specification
1.1dimension:L*W*H 3160*1200*1800mm
1.2 wheelbase 2410mm
1.3 weight(including batter) 510kg
1.4 load capacity 300kg
1.5 max speed 22-24km/h
1.6
mileage 70-90km/h
( level road )
1.7 min turning radius 4m
1.8 max climbing ability 25%
1.9 min clearance 100mm
1.10 brake distance ＜6m
1.11 tread front900mm/rear 1000mm
2. battery specification lead acid battery
2.1 battery type 140Ah
2.2 volume 48V
2.3 voltage
3. motor specification
3.1 motor type DC series motor
3.2 rated power 3.7kw
3.3 rated rotating speed 2500r/min
3.4 rated voltage 48V
3.5 rated currency 105A
3.6 ration 15min
8
STRUCTUREANDSPECIFICATIONS
(LT-A627·4+2)Whole car specifications (standard):
detailed specification refers to actual contract
Electronicsystem
controller
Curtis controller 1266A-5201/275A (USA Brand)
battery
Lead acid battery 8V x 6pcs 140AH 5Hr Rate
Motor
High efficient Sepex ADC 3.7 KW motor
charger
Intelligent charger48V,20A
Accelerator
Electrical accelerator 48V input, Hall output 0-5V
Body configuration
Wind shield
Organic glass
Top roof
ABS plastic vacuum forming
Seat
Leather
Floor
Rubber sliding proof mat
Side mirror
L & R side mirrors
Steering
system
Twowaygearsteering system,automatically backlash
compensation
Light&signal
48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz
Body
PP plastic injection
chassis
High tensile steel welding structure, electrophoresis
treatment for anti-rust
Dash board
PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch
Brake
rear drum + combo brake pedal parking
Front Suspension
Spring+hydraulic shock absorber, independent suspension
Rearsuspension
Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber
Wheel & tire
Steel wheel 1 8 * 8 . 5 0 - 8 +tire (452mm)
Loading staff
6 persons ( including driver)
1. specification
1.1dimension:L*W*H 3520*1200*1800mm
1.2 wheelbase 2410mm
1.3 weight(including batter) 590kg
1.4 load capacity 450kg
1.5 max speed 22-24km/h
1.6
mileage 70-80km/h
( level road )
1.7 min turning radius 4m
1.8 max climbing ability 20%
1.9 min clearance 100mm
1.10 brake distance ＜6m
1.11 tread front900mm/rear 1000mm
2. battery specification lead acid battery
2.1 battery type 140Ah
2.2 volume 48V
2.3 voltage
3. motor specification
3.1 motor type DC series motor
3.2 rated power 3.7kw
3.3 rated rotating speed 2500r/min
3.4 rated voltage 48V
3.5 rated currency 105A
3.6 ration 15min
9

STRUCTUREANDSPECIFICATIONS
(LT-A627·6)Whole car specifications (standard):
detailed specification refers to actual contract
Electronicsystem
controller
Curtis controller 1266A-5201/275A (USA Brand)
battery
Lead acid battery 8V x 6pcs 140AH 5Hr Rate
Motor
High efficient Sepex ADC 3.7 KW motor
charger
Intelligent charger48V,20A
Accelerator
Electrical accelerator 48V input, Hall output 0-5V
Body configuration
Wind shield
Organic glass
Top roof
ABS plastic vacuum forming
Seat
Leather
Floor
Rubber sliding proof mat
Side mirror
L & R side mirrors
Steering
system
Twowaygearsteering system,automatically backlash
compensation
Light&signal
48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz
Body
PP plastic injection
chassis
High tensile steel welding structure, electrophoresis
treatment for anti-rust
Dash board
PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch
Brake
rear drum + combo brake pedal parking
Front Suspension
Spring+hydraulic shock absorber, independent suspension
Rearsuspension
Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber
Wheel & tire
Steel wheel 1 8 * 8 . 5 0 - 8 +tire (452mm)
Loading staff
6 persons ( including driver)
1. specification
1.1dimension:L*W*H 3920*1200*1800mm
1.2 wheelbase 3170mm
1.3 weight(including batter) 550kg
1.4 load capacity 450kg
1.5 max speed 22-24km/h
1.6
mileage 70-80km/h
( level road )
1.7 min turning radius 5.1m
1.8 max climbing ability 20%
1.9 min clearance 100mm
1.10 brake distance ＜6m
1.11 tread front900mm/rear 1000mm
2. battery specification lead acid battery
2.1 battery type 140Ah
2.2 volume 48V
2.3 voltage
3. motor specification
3.1 motor type DC series motor
3.2 rated power 3.7kw
3.3 rated rotating speed 2500r/min
3.4 rated voltage 48V
3.5 rated currency 105A
3.6 ration 15min
10
STRUCTUREANDSPECIFICATIONS
(LT-A627·6+2)Whole car specifications (standard):
detailed specification refers to actual contract
Electronicsystem
controller
Curtis controller 1268-5403/400A (USA Brand)
battery
Lead acid battery 8V x 6pcs 140AH 5Hr Rate
Motor
High efficient Sepex ADC 3.7 KW motor
charger
Intelligent charger48V,20A
Accelerator
Electrical accelerator 48V input, Hall output 0-5V
Body configuration
Wind shield
Organic glass
Top roof
ABS plastic vacuum forming
Seat
Leather
Floor
Rubber sliding proof mat
Side mirror
L & R side mirrors
Steering
system
Twowaygearsteering system,automatically backlash
compensation
Light&signal
48V/12-300W Front light, turning light, rear combo lights, horn, reverse buzz
Body
PP plastic injection
chassis
High tensile steel welding structure, electrophoresis
treatment for anti-rust
Dash board
PP plastic injection, power indicator, head light switch, turning light switch, key switch, F/R switch
Brake
rear drum + combo brake pedal parking
Front Suspension
Spring+hydraulic shock absorber, independent suspension
Rearsuspension
Excellent transaxle, gear ratio 12.31:1, half independent suspension + hydraulic shock absorber
Wheel & tire
Steel wheel 1 8 * 8 . 5 0 - 8 +tire (452mm)
Loading staff
8 persons ( including driver)
1. specification
1.1dimension:L*W*H 4280*1200*1800mm
1.2 wheelbase 3170mm
1.3 weight(including batter) 630kg
1.4 load capacity 600kg
1.5 max speed 22-24km/h
1.6
mileage 70-80km/h
( level road )
1.7 min turning radius 5.1m
1.8 max climbing ability 20%
1.9 min clearance 100mm
1.10 brake distance ＜6m
1.11 tread front900mm/rear 1000mm
2. battery specification lead acid battery
2.1 battery type 140Ah
2.2 volume 48V
2.3 voltage
3. motor specification
3.1 motor type DC series motor
3.2 rated power 3.7kw
3.3 rated rotating speed 2500r/min
3.4 rated voltage 48V
3.5 rated currency 105A
3.6 ration 15min
11

OPERATIONANDCONTROL OPERATIONANDCONTROL
W A R N I N
G
Turning On Main Switch
1. Shifting the switch to RUN position
then can turn on the power supply of
car.
2. Shifting the switch to OFF position
then can turn off the power supply of
car.
打开
关 闭
Key Switch
1 、Plugging in the key and turn right
t h e n c a n t u r n o n t h e k e y
switch(Note:Shifting the F/R switch
to the middle position before turning
on Main switch).
2 、Turning left and then can turn off
the switch.Switch can be removed only
at this state.
Forward/Reverse Switch
The Forward/Reverse Switch is used to
shift the car to forward,reverse or
stop.Forward for upward,Reverse for
downward,Park for middle.When
choosing reverse switch,the reverse
buzzer sounds.
48V
1
0
Voltage Indicator
Voltage Indicator is to show the
electricity and remains custom to
charge on time.The voltage will
shows fulled charged when charing
enough time.
1、Electricity display reduce with the
consumption of electricity during
working;
2 、When electricity is close to little
electricity warning,it was showed by
moving between first space and second
space;
3 、When electricity enters into u
n de r- e le c tr ic it y w ar ni n g , it was
displayed by flashing of first space in
left.
Head light switch
Turning light switch
Accelerator pedal
Completely stopping car before shifting F/R
switch.When shifting F/R switch,please turn switch to
middle positon for 2s at first,then choosing Forward
switch or Reverse switch.Don’t shifting F/R switch in a hu
12
13
行 驶
R U N
关 闭
O F F
Turning on Main Switch
1. Shift the switch to RUN position then
turn on the power supply of car.
2. Shift the switch to OFF position then
turn off the power supply of car.
Key Switch
1. Plug in the key and turn right then
turn on the key switch (Note: Shifting
the F/R switch to the middle position
before turning on Main switch).
2. Turn left and then turn off the
switch. Switch can be removed only at
this state.
Forward/Reverse Switch
The Forward/Reverse Switch is used to
shift the car to forward, reverse or
stop. Forward is upward, reverse is
downward, Park is middle. When
choosing reverse switch, the reverse
buzzer sounds.
Completely stop car before shifting F / R switch. When shifting F/R
switch, please turn the switch to middle positon for 2 seconds at
first, then choose Forward switch or Reverse switch. Don’t use F/R
switch in a hurry, the sensor might burn or switch will be out of use.
Voltage Indicator
Voltage Indicator shows the
remaining electricity and indicates
when the car is fully charged.
It also shows when electricity is
low.
Head light switch
Turns on the head light
Brake pedal
Stops the car.
Accelerator pedal
Turn on the key switch, choose
forward or backward, release
brake, and put your right foot on
the accelerator pedal, soft step
down the pedal to start the car.
Attention: don’t step down the
pedal in a rush.

Pre-operation checks should be
made each time you use your golf
car. Get in the habit of performing
the following checks in the same
way so that they become second
nature.
Be sure that the main switch key is
removed before performing the pre-
operating checks to prevent
accidental starting, and apply the
parking brake to keep the car from
moving.
PRE-OPERATION CHECKLIST
Before each use please check the
following:
-Batteries
-Tire condition
-Steering System
-Back-up Buzzer
-Pedal Operation
-Body and chassis
SEAT
Open the seat for checking and
servicing.
PREOPERATION
BATTERY
Charge batteries before every use.
See charging steps in chapter 6.
Check that the batteries are held
securely in place to prevent the
batteries from vibration or jarring.
Also check that no prevent battery
acid from spilling from the
battery. Check the battery
terminals for corrosion.
TIRE CONDITION
Check the tire air pressure before
the operation of car.
14 15
Tire pressure
2 5 P S I
PRE OPERATION
Tire wear limit
Check the tire surface for damage,
cracks or embedded objects. When
tire tread wears down to
0.04(1mm), replace the tire.

PREOPERATION
Brake Pedal
Accelerator Pedal
MAINTENANCE
BATTERY CARE
Keep out of reach from children
Do not let cleaning material enter battery cells.
16 17
Steering system
Check the steering system if there is too
much empty steering
A. Move the steering wheel up and down,
front and back
B. Turn the steering wheel left or right, if
you find too much empty steering or hear
noise, it means some parts wrong and please
contact dealer immediately.
Reverse alarm
Turn the F/R switch to “R” for checking
reverse alarm
Pedal operation
Check the pedal’s operation, if it’s
abnormal, contact dealer immediately.
Brake pedal
When you step down the pedal, you feel it,
release it to be original position.
Before checking the accelerator
pedal turn off the main switch.
Battery electrolyte is poisonous and
dangerous, causing severe burns, etc. It
contains sulfuric acid. Avoid contact
with skin, eyes and clothes.
Antidote:
EXTERNAL: Wash with water
INTERNAL: Drink large quantities of
water or milk. Follow with milk of
magnesia, beaten egg, or vegetable oil.
Call physician immediately.
EYES: Wash with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames and cigarettes away.
Make sure it is ventilated when charging
or using in enclosed space. Always shield
eyes when working near batteries.
Batteries provide power for your electric car and must be
properly maintained and recharged for maximum
performance and service life. One way to maintain your
batteries:
1. Clean the top of the batteries with soda water if
necessary to remove corrosion.
2. Check fluid level before and after changing.

MAINTENANCE MAINTENANCE
18
19
W A R N I N G
BATTERY CHARGING
Read and understand the manual
provided with your car’s battery charger
before charging the batteries.
Explosive hydrogen gas is produced
while batteries are being charged.
Only charge batteries in well
ventilated areas.
Follow the instructions contained in
your battery charger’s owner’s manual
to charge the batteries in your car.
The following is a summary of the
charging steps.
Do not attempt to recharge your car’s
batteries without thoroughly reading
and understanding the manual.
Connect the charger properly with the
plug case (see charger’s owner’s
manual). Do not insert the AC output
plug into the car directly.
Use battery chargers that are only
used for this car.
Do not disconnect the DC output cord
from the battery receptacle when the
charger is on because that may cause an
explosion.
The charger will turn off automatically when
the batteries reach full charge.
After the charger has turned off disconnect the
DC output plug from the golf car receptacle
by grasping the plug body and pulling the
plug straight out of the receptacle.
When installing the batteries, do not put
the wrenches or other metal objects
across the battery terminal. It can cause
explosion of the batteries.
BATTERY INSTALLATION

MAINTENANCE
Before charging:
Only add distilled water. If fluid is below
the top of the plates, add just enough to
cover plates.
After charging:
Check that the fluid level is appropriately
1/4 to 1/2 inch above the plates and 1/4
to 3/8 inch below the level is low. Add
distilled water carefully .Adding distilled
water after charging helps prevent boiling
over
ABattery cap
BPlates
C Maximum fluid level
DMinimum fluid level
Normal tap water contains minerals which
are harmful to a battery; therefore, refill
only with distilled water.
Using a hydrometer, check the specific
gravity of the battery fluid in each cell
against the readings on the chart
below. Consult a Lvtong dealer if any low
readings are found.
Temperature
S a t i s f a c t o r y
Hydrometer Reading
20
MAINTENANCE
Link the cables like in the picture
A 2
When installing the batteries:
Pleas e carefully p lace the cables and make th e m down,
making sure the cables not crossover the vent caps
Always remove the negative (-) cable from the motor controller
first, and install it last.
Do not overtighten the battery nuts, because too much force will
damage the battery case.
2 1

Check the oil level in the
gearbox
Gearbox oil
1.Place the car on a horizontal
level
2. Lift the cushion
3. Remove the oil plug
4. Pour in the gear oil slowly
until it reaches the opening
5. It is fine for the oil to
overflow. Make it stop when
it flows out. Foreign materials
are forbidden from getting
into the gearbox.
C A U T I O N
Be sure the main switch is in the
“off” position, before you check the
Wheel or braking system.
Tire Replacement
About removing or installing a tire:
1. Take out the wheel nuts, after the
car is totally still. Anything will be
fine to prevent it moving.
2. Elevate the car with a jack and take
out the tire and the screw bolt.
3. use the steps above conversely,
when installing the tire
Braking Adjustment
This car’s brake is adjustable. Make sure
the break is functioning properly.
18 19
MAINTENANCE
MAINTENANCE
Recommended oil：
SAE 90 gear oil
Gear case capacity：
Wheel nut tightening torque:
105N M-120N M
Consult your Lvtong dealer before using
the car, if you have any problem with the
brake. Serious accidents can be caused by
brake failure.

Brake pedal
forwarding
distance: 85-
95mm (3.35-
3.74 inch)
MAINTENANCE
MAINTENANCE
Brake system:
free adjustment
C A U T I O N
Before adjusting the brake, tread
the brake pedal several times to
adjust the brakes.
To adjust the brake distance:
1.Remove the cover of the dash
board
2. Check the brake pedal by
pressing it with two fingers with
proper force and measuring the
forwarding distance of the pedal
until resistance is felt.
WARNING
Do not fix the brake cable too tight
as this can make the brake
malfunction, and therefore lower
down the brake performance.
Periodic Maintenance Chart
It is necessary to check periodically
for proper performance and safe
operation.
24
25
Do not loosen the brake cables
because of air leakage. This will
affect the brake adjustment and
result in the brakes malfunctioning.
Before maintenance, make sure that
the main switch is off and the
handbrake is on. Your local dealer or
qualified technician is responsible for
it.

MAINTENANCE
STORAGE
C= Check CA= CheckAdjust R= Replace S= Service CL= CleanandLubricate L= Lubricate
Remarks
Pre-
Operation
20 rounds
20 hours
20 hours
160kms(
Every
Month)
125
rounds
125 hours
600 miles
1000kms (
Every 6
250 rounds
250 hours
1200 miles
1000kms(
Every
Years)
500 rounds
500 hours
2500 miles
4000kms(
Every2
Years)
1000
rounds
1000 hours
5000 miles
8000kms
(Every 4
Page
Pre-Operation
Charge
Clean Battery tops,for
tightnessofhold-downscrews
andterminals
Check brake pedal freeplay and
adjust if necessary
Check steering operation
Check tire pressure tread
depthtiresurfacefordamage
Check bode and chassis,for damage
Check tightness of all bolts,nuts and
screw
Check reverse buzzer
Every month
Check electrolyte level
C h e c k f o r l o o s e o r b r o k e n
connectionsw
C l e a n L u b e P e d a l
control area
Every6 month
Checkallwireinsulationforcrack
and/orwornspots
Check shock absorbers for oil
leaks and damaged springs
Every year
Perform a discharge test
protectant
Check shoe lining thickness
and rear axle beating play
C h e c k s t e e r i n g k n u c k l e
bushing freeplay/Adjust wheel
alighment
Check wheel not tightness
front wheel bearing play
Check gear box oil level and
leakage
Check operation and adjust pedal
stop if necessary
Every4month
Replace gear box oil
C h e c k f or g r e a s e
leakage;adjust gear box if
Items without a page number reference should be serviced by approved
agent or qualified technician.
This manual doesn't contain these procedures. They are contained in the
Service Manual
26
Perform the following preparations
when leaving your golf car unused
for a long time:
NOTE:
Turn the main switch key “OFF”,
remove the key, and put it in a safe
place.
CHASSIS PREPARATION
1. Verify the air pressure of the
tire is 25psi ( 3 kgf/cm3);
2.Clean the outside of the car with
anti- rust oil;
3.Cover the car and store it in a
dry and well-ventilated place.
BATTERY PREPARATION
1. . Recharge the batteries and
check the fluid levels at least
once a month.
2. Disconnect cables in case of
long storage
C A U T I O N
Cleaning products are forbidden
to put into battery cells
3. Clean the top of the batteries
with baking soda and water so as
to avoid erosion.
27

WARRANTYANDAFTER-SALESERVICE
WARRANTYANDAFTER-SALESERVICE
28
29
Please read the following carefully for your interest and good after sales
service from us.
What is under our warranty and after-sale service?
Please read this instruction book carefully after you buy a car from us.
We promise to change or repair any material quality or designing problem.
Objects & Content
After a car is delivered from our factory
1. We will perform free repair service as our standard warranty
2. Please contact us for universal parts, like tire, cushion, which are out of
Warranty.
3. We will send technicians if there is a severe quality problem.
4. We will provide long-term after sales service when warranty date is valid
The below conditions will void the warranty
1. Buyer does not do as instruction book.
2. We will not repair car in places which are under our sales jurisdiction.
3. Out of warranty
4. Buyer used spare part from other manufacturers
5. Car is assembled or modified without our permission
6. Over Max Capability when used.
7. Damage caused by some natural disasters like typhoon, flood, earthquake,
etc.
Valid Warranty
Buyers need to fill warranty card, stamp and send it back to us. The
warranty comes into effect once we receive and confirm.
Kind Statement
Any damage caused by improper action, which is not covered in this manual
will invalidate the warranty.

1266 / 1268TROUBLESHOOTINGCHART
序号
编程器显示
1 . 1
H W F A I L S A F E
1 . 2
T H R O T T L E F A U L T 1
1 . 3
S P E E D S E N S O R F A U L T
1 . 4
H P D
1 . 5
M O T O R S T A L L
2 . 1
L O W B A T T E R Y V O L T A G E
2 . 2
O V E R V O L T A G E
2 . 3
T H E M A L C U T B A C K
2 . 4
M A I N D R I V E R O N
2 . 5
A U X C O I L F A U L T
3 . 1
M A I N D R I V E R O F F
3 . 2
M A I N W E L D E D
3 . 3
P R E C H A R G E F A U L T
3 . 4
F I L E D M I S S I N G
3 . 5
A U X D R I V E R O F F
4 . 1
CURRENT SENSOR FAULT
4 . 2
D R I V E R O V E R C U R R E N T
4 . 3
—S H O R T T E D
4 . 4
A U X R E L A Y D N C
4 . 5
W E L D E D A U X R E L A Y
5 . 1
K E Y S W I T C H S R O
5 . 2
M A I N C O I L O P E N
5 . 3
A U X D R I V E R O N
5 . 4
C I R C U I T B R K R O P E N
5 . 5
M A I N D R O P O U T
30