Invertek Drives Eco Optidrive ODV-3-220043-1F12-SN User manual

User Guide
AC Variable Speed Drive
0.75 - 250kW / 1 - 350HP
200-600V Single and 3 Phase Input
General Information
and Ratings
Introduction
Mechanical Installation
Electrical Installation
LED Keypad and Display Operation
Commissioning
Parameters
Extended
Parameters
Serial
Communications
Control Terminal
Functions
Technical Data
Troubleshooting
2
1
3
4
5
6
7
8
9
10
11
12

2| Optidrive Eco User Guide | Version 3.05 www.invertekdrives.com
1. Introduction .............................. 4
1.1. Important Safety Information
.................... 4
2. General Information and Ratings
........... 5
2.1. Drive Model Numbers
......................... 5
2.2. Identifying the Drive by Model Number
.......... 8
3. Mechanical Installation
.................... 9
3.1. General
...................................... 9
3.2. Before Installation
............................. 9
3.3. UL Compliant Installation
....................... 9
3.4. Installation Following a Period of Storage
........ 9
3.5. Mechanical Dimensions and Weight
............ 10
3.6. Guidelines for Enclosure mounting (IP20 Units) ...... 13
3.7. Mounting the Drive – IP20 Units. . . . . . . . . . . . . . . . . . . 14
3.8. Guidelines for Mounting (IP55 Units)
............ 14
3.9. Guidelines for Mounting (IP66 Units)
............ 15
3.10. Removing the Terminal Cover
................... 16
3.11. Routine Maintenance
.......................... 16
3.12. IP66 (Nema 4X) Gland Plate and Lock Off
...... 17
4. Electrical Installation
....................... 18
4.1. Connection Diagram
........................... 18
4.2. Protective Earth (PE) Connection
................. 19
4.3. EMC Compliant Installation
.................... 20
4.4. Incoming Power Connection
.................... 22
4.5. Optional Input Chokes
......................... 22
4.6. Drive and Motor Connection
................... 23
4.7. Motor Terminal Box Connections
................ 23
4.8. Motor Thermal Overload Protection
............. 24
4.9. Control Terminal Wiring
........................ 24
4.10. Control Terminal Connections
.................. 26
4.11. Safe Torque Off
.............................. 27
5. Keypad and Display Operation .............. 31
5.1. OLED Keypad and Display Layout
............... 31
5.2. Selecting the Language on the OLED Display
..... 32
5.3. Additional Display Messages
................... 32
5.4. Changing Parameters
.......................... 33
5.5. Parameter Factory Reset / User Reset
............ 34
5.6. Resetting the Drive Following a Trip
.............. 34
5.7. Selecting Between Hand and Auto Control
....... 34
5.8. Keypad Short Cuts
............................. 35
6. Commissioning
................................... 36
6.1. General................................................. 36
7. Parameters........................................ 37
7.1. Parameter Set Overview
.................................. 37
7.2. Parameter Group 1 – Basic Parameters ...................... 37
8. Control Terminal Functions........................... 39
8.1. Digital Input Configuration Parameter P1-13
................ 39
9. Extended Parameters
.............................. 40
9.1. Parameter Group 2 – Extended parameters ................... 40
9.2. Parameter Group 3 – PID Control........................... 45
9.3. Parameter Group 4 – High Performance Motor Control ........ 46
9.4. Parameter Group 5 – Communication Parameters ............. 47
9.5. Advanced Parameters ..................................... 49
9.6. Parameter Group 8 – Application Function Specific Parameters .. 50
9.7. Fire Mode ............................................... 52
9.8. Parameter Group 9 – User Inputs and Output Programming ..... 53
9.9. Parameter Group 0 – Monitoring Parameters (Read Only) ...... 54
10. Serial Communications.......................... 57
10.1. RS-485 Communications
................................ 57
10.2. Modbus RTU Communications ............................ 58
10.3. BACnet MSTP .......................................... 59
11. Technical Data ................................. 66
11.1. Environmental ........................................... 66
11.2. Input Voltage Ranges ..................................... 66
11.3. Phase Imbalance ........................................ 66
11.4. Output Power and Current ratings .......................... 66
11.5. Additional Information for UL Compliance ................... 68
11.6. Internal EMC Filter and Varistors – Disconnection Procedure .... 69
11.7. Derating Information...................................... 71
12. Troubleshooting ............................... 72
12.1. Fault Messages.......................................... 72

Version 3.05 | Optidrive Eco User Guide | 3www.invertekdrives.com
Declaration of Conformity
Invertek Drives Ltd hereby states that the Optidrive Eco product range conforms to the relevant safety provisions of the following
council directives:
2014/30/EU (EMC) and 2014/35/EU (LVD)
Design and manufacture is in accordance with the following harmonised European standards:
EN 61800-5-1: 2003 Adjustable speed electrical power drive systems. Safety requirements. Electrical, thermal and energy.
EN 61800-3 2nd Ed: 2004 Adjustable speed electrical power drive systems. EMC requirements and specific test methods.
EN61000-3-12
Limits for harmonic currents produced by equipment connected to public low-voltage systems with input current > 16
A and <= 75 A per phase.
Three phase 200V and three phase 400V Optidrive Eco products comply with IEC 61000-3-12 with respect to the
THC without the need for Line Reactors, provided that the short-circuit power Ssc is greater than or equal to SSC
(min) at the interface point between the user's supply and the public system. It is the responsibility of the installer or
user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment
is connected only to a supply with a short-circuit power SSC greater than or equal to SSC (min) calculated as:
SSC (min) =320 × Vrated × Irated
Where Vrated is the drive rated voltage (phase to phase) and Irated is the drive rated current (per phase)
EN 55011: 2007 Limits and Methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM)
radio-frequency equipment (EMC).
EN60529: 1992 Specifications for degrees of protection provided by enclosures.
Electromagnetic Compatibility
All Optidrives are designed with high standards of EMC in mind. All versions intended for use within the European Union are fitted
with an internal EMC filter. This EMC filter is designed to reduce the conducted emissions back into the supply via the power cables
for compliance with harmonised European standards.
It is the responsibility of the installer to ensure that the equipment or system into which the product is incorporated complies with the
EMC legislation of the country of use. Within the European Union, equipment into which this product is incorporated must comply with
the EMC Directive 2004/108/EC. When using an Optidrive with an internal or optional external filter, compliance with the following
EMC Categories, as defined by EN61800-3:2004 can be achieved:
Copyright Invertek Drives Ltd © 2015
All rights reserved. No part of this User Guide may be reproduced or transmitted in any form or by any means, electrical or mechanical
including photocopying, recording or by any information storage or retrieval system without permission in writing from the publisher.
2 Year Warranty
All Invertek Optidrive Eco units carry a 2 year warranty against manufacturing defects from the date of manufacture. The manufacturer
accepts no liability for any damage caused during or resulting from transport, receipt of delivery, installation or commissioning. The
manufacturer also accepts no liability for damage or consequences resulting from inappropriate, negligent or incorrect installation,
incorrect adjustment of the operating parameters of the drive, incorrect matching of the drive to the motor, incorrect installation,
unacceptable dust, moisture, corrosive substances, excessive vibration or ambient temperatures outside of the design specification.
The local distributor may offer different terms and conditions at their discretion, and in all cases concerning warranty, the local
distributor should be contacted first.
This user guide is the “original instructions” document. All non-English versions are translations of the
“original instructions”.
The contents of this User Guide are believed to be correct at the time of printing. In the interest of a commitment to a policy of
continuous improvement, the manufacturer reserves the right to change the specification of the product or its performance or the
contents of the User Guide without notice.
This User Guide is for use with version 2.50 Firmware. The firmware version can be viewed in parameter
P0-28.
User Guide Revision 3.05
Invertek Drives Ltd adopts a policy of continuous improvement and whilst every effort has been made to provide accurate and up to
date information, the information contained in this User Guide should be used for guidance purposes only and does not form the part
of any contract.

4| Optidrive Eco User Guide | Version 3.05 www.invertekdrives.com
1. Introduction
1.1. Important Safety Information
Please read the IMPORTANT SAFETY INFORMATION below, and all Warning and Caution information elsewhere.
Danger: Indicates a risk of electric shock,
which, if not avoided, could result in damage to
the equipment and possible injury or death.
This variable speed drive product (Optidrive) is intended
for professional incorporation into complete equipment or
systems as part of a fixed installation. If installed incorrectly
it may present a safety hazard. The Optidrive uses high
voltages and currents, carries a high level of stored electrical
energy, and is used to control mechanical plant that may
cause injury. Close attention is required to system design
and electrical installation to avoid hazards in either normal
operation or in the event of equipment malfunction. Only
qualified electricians are allowed to install and maintain this
product.
System design, installation, commissioning and maintenance
must be carried out only by personnel who have the
necessary training and experience. They must carefully
read this safety information and the instructions in this Guide
and follow all information regarding transport, storage,
installation and use of the Optidrive, including the specified
environmental limitations.
Do not perform any flash test or voltage withstand test on the
Optidrive. Any electrical measurements required should be
carried out with the Optidrive disconnected. Internal surge
arrestors are fitted, intended to protect against damage due
to mains borne spikes, which will result in the product failing
the flash test.
Electric shock hazard! Disconnect and ISOLATE the Optidrive
before attempting any work on it. High voltages are present
at the terminals and within the drive for up to 10 minutes after
disconnection of the electrical supply. Always ensure by using
a suitable multimeter that no voltage is present on any drive
power terminals prior to commencing any work.
Where supply to the drive is through a plug and socket
connector, do not disconnect until 10 minutes have elapsed
after turning off the supply.
Ensure correct earthing connections and cable selection as
per defined by local legislation or codes. The drive may
have a leakage current of greater than 3.5mA; furthermore
the earth cable must be sufficient to carry the maximum
supply fault current which normally will be limited by the fuses
or MCB. Suitably rated fuses or MCB should be fitted in the
mains supply to the drive, according to any local legislation
or codes.
Do not carry out any work on the drive control cables
whilst power is applied to the drive or to the external
control circuits.
Danger: Indicates a potentially hazardous situation
other than electrical, which if not avoided, could
result in damage to property.
Within the European Union, all machinery in which this product
is used must comply with Directive 98/37/EC, Safety of
Machinery. In particular, the machine manufacturer is responsible
for providing a main switch and ensuring the electrical equipment
complies with EN60204-1.
The level of integrity offered by the Optidrive control input
functions – for example stop/start, forward/reverse and
maximum speed, is not sufficient for use in safety-critical
applications without independent channels of protection. All
applications where malfunction could cause injury or loss of
life must be subject to a risk assessment and further protection
provided where needed.
The driven motor can start at power up if the enable input signal
is present.
The STOP function does not remove potentially lethal high
voltages. ISOLATE the drive and wait 10 minutes before starting
any work on it. Never carry out any work on the Drive, Motor or
Motor cable whilst the input power is still applied.
The Optidrive can be programmed to operate the driven motor
at speeds above or below the speed achieved when connecting
the motor directly to the mains supply. Obtain confirmation from
the manufacturers of the motor and the driven machine about
suitability for operation over the intended speed range prior to
machine start up.
Do not activate the automatic fault reset function on any systems
whereby this may cause a potentially dangerous situation.
Optidrives are intended for indoor use only.
When mounting the drive, ensure that sufficient cooling is
provided. Do not carry out drilling operations with the drive in
place, dust and swarf from drilling may lead to damage.
The entry of conductive or flammable foreign bodies should be
prevented. Flammable material should not be placed close to
the drive.
Relative humidity must be less than 95% (non-condensing).
Ensure that the supply voltage, frequency and no. of phases (1 or
3 phase) correspond to the rating of the Optidrive as delivered.
Never connect the mains power supply to the Output terminals
U, V, W.
Do not install any type of automatic switchgear between the
drive and the motor. This may cause the drive protection to
activate, resulting in a trip and loss of operation.
Wherever control cabling is close to power cabling, maintain
a minimum separation of 100 mm and arrange crossings at
90 degrees.
Ensure that all terminals are tightened to the appropriate
torque setting.
Do not attempt to carry out any repair of the Optidrive. In the
case of suspected fault or malfunction, contact your local Invertek
Drives Sales Partner for further assistance.
1
Introduction

Version 3.05 | Optidrive Eco User Guide | 5www.invertekdrives.com
2. General Information and Ratings
2.1. Drive Model Numbers
2.1.1. IP20 Units
200 – 240 Volt, 1 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-220043-1F12-SN 2 0.75 1 4.3 No
ODV-3-220070-1F12-SN 2 1.5 2 7 No
ODV-3-220105-1F12-SN 2 2.2 3 10.5 No
200 – 240 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-220043-3F12-SN 2 0.75 1 4.3 Yes
ODV-3-220070-3F12-SN 2 1.5 2 7 Yes
ODV-3-220105-3F12-SN 2 2.2 3 10.5 Yes
ODV-3-320180-3F12-SN 3 4 5 18 Yes
ODV-3-320240-3F12-SN 3 5.5 7. 5 24 Yes
ODV-3-420300-3F12-MN 4 7. 5 10 30 Yes
ODV-3-420460-3F12-MN 4 11 15 46 Yes
ODV-3-520610-3F12-MN 5 15 20 61 Yes
ODV-3-520720-3F12-MN 5 18.5 25 72 Yes
ODV-3-520900-3F12-MN 5 22 30 90 Yes
ODV-3-621100-3F12-MN 6A 30 40 110 No
ODV-3-621500-3F12-MN 6A 37 50 15 0 No
ODV-3-621800-3F12-MN 6B 45 60 18 0 No
ODV-3-622020-3F12-MN 6B 55 75 202 No
380 – 480 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-240022-3F12-SN 2 0. 75 1 2.2 Yes
ODV-3-240041-3F12-SN 2 1.5 24 .1 Yes
ODV-3-240058-3F12-SN 2 2.2 3 5.8 Yes
ODV-3-240095-3F12-SN 2 4 5 9.5 Yes
ODV-3-340140-3F12-SN 3 5.5 7. 5 14 Yes
ODV-3-340180-3F12-SN 3 7. 5 10 18 Yes
ODV-3-340240-3F12-SN 3 11 15 24 Yes
ODV-3-440300-3F12-MN 4 15 20 30 Yes
ODV-3-440390-3F12-MN 4 18.5 25 39 Yes
ODV-3-440460-3F12-MN 4 22 30 46 Yes
ODV-3-540610-3F12-MN 5 30 40 61 Yes
ODV-3-540720-3F12-MN 5 37 50 72 Yes
ODV-3-540900-3F12-MN 5 45 60 90 Yes
ODV-3-641100-3F12-MN 6A 55 75 110 No
ODV-3-641500-3F12-MN 6A 75 100 15 0 No
ODV-3-641800-3F12-MN 6B 90 15 0 18 0 No
ODV-3-642020-3F12-MN 6B 110 175 202 No
ODV-3-843700-3F12-MN 8 200 300 370 No
ODV-3-844500-3F12-MN 8 250 400 450 No
2
General Information and Ratings

6| Optidrive Eco User Guide | Version 3.05 www.invertekdrives.com
500 – 600 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-260021-3012-SN 2 0.75 12.1 No
ODV-3-260031-3012-SN 2 1.5 23.1 No
ODV-3-260041-3012-SN 2 2.2 3 4 .1 No
ODV-3-260065-3012-SN 2 4 5 6.5 No
ODV-3-260090-3012-SN 2 5.5 7. 5 9 No
ODV-3-360120-3012-SN 3 7. 5 10 12 No
ODV-3-360170-3012-SN 3 11 15 17 No
ODV-3-360220-3012-SN 3 15 20 22 No
ODV-3-460280-3012-MN 4 18.5 25 28 No
ODV-3-460340-3012-MN 4 22 30 34 No
ODV-3-460430-3012-MN 4 30 40 43 No
ODV-3-560540-3012-MN 5 37 50 54 No
ODV-3-560650-3012-MN 5 45 60 65 No
2.1.2. IP66 Enclosed Units
200 – 240 Volt, 1 Phase Input
Non Switched With Disconnect Frame kW HP Amps Low Harmonic
ODV-3-220043-1F1X-TN ODV-3-220043-1F1D-TN 2A 0.75 1 4.3 No
ODV-3-220070-1F1X-TN ODV-3-220070-1F1D-TN 2A 1.5 2 7 No
ODV-3-220105-1F1X-TN ODV-3-220105-1F1D-TN 2A 2.2 3 10.5 No
200 – 240 Volt, 3 Phase Input
Non Switched With Disconnect Frame kW HP Amps Low Harmonic
ODV-3-220043-3F1X-TN ODV-3-220043-3F1D-TN 2A 0.75 1 4.3 Yes
ODV-3-220070-3F1X-TN ODV-3-220070-3F1D-TN 2A 1.5 2 7 Yes
ODV-3-220105-3F1X-TN ODV-3-220105-3F1D-TN 2A 2.2 3 10.5 Yes
ODV-3-320180-3F1X-TN ODV-3-320180-3F1D-TN 3 4 5 18 Yes
ODV-3-320240-3F1X-TN ODV-3-320240-3F1D-TN 3 5.5 7. 5 24 Yes
380 – 480 Volt, 3 Phase Input
Non Switched With Disconnect Frame kW HP Amps Low Harmonic
ODV-3-240022-3F1X-TN ODV-3-240022-3F1D-TN 2A 0. 75 1 2.2 Yes
ODV-3-240041-3F1X-TN ODV-3-240041-3F1D-TN 2A 1.5 24 .1 Yes
ODV-3-240058-3F1X-TN ODV-3-240058-3F1D-TN 2A 2.2 3 5.8 Yes
ODV-3-240095-3F1X-TN ODV-3-240095-3F1D-TN 2B 4 5 9.5 Yes
ODV-3-340140-3F1X-TN ODV-3-340140-3F1D-TN 3 5.5 7. 5 14 Yes
ODV-3-340180-3F1X-TN ODV-3-340180-3F1D-TN 3 7. 5 10 18 Yes
ODV-3-340240-3F1X-TN ODV-3-340240-3F1D-TN 3 11 15 24 Yes
500 – 600 Volt, 3 Phase Input
Non Switched With Disconnect Frame kW HP Amps Low Harmonic
ODV-3-260021-301X-TN ODV-3-260021-301D-TN 2A 0. 75 12.1 No
ODV-3-260031-301X-TN ODV-3-260031-301D-TN 2A 1.5 23.1 No
ODV-3-260041-301X-TN ODV-3-260041-301D-TN 2A 2.2 3 4 .1 No
ODV-3-260065-301X-TN ODV-3-260065-301D-TN 2A 4 5 6.5 No
ODV-3-260090-301X-TN ODV-3-260090-301D-TN 2A 5.5 7. 5 9 No
ODV-3-360120-301X-TN ODV-3-360120-301D-TN 3 7. 5 10 12 No
ODV-3-360170-301X-TN ODV-3-360170-301D-TN 3 11 15 17 No
2
General Information and Ratings

Version 3.05 | Optidrive Eco User Guide | 7www.invertekdrives.com
2.1.3. IP55 Enclosed Units
200 – 240 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-420300-3F1N-TN 4 7. 5 10 30 Yes
ODV-3-420460-3F1N-TN 4 11 15 46 Yes
ODV-3-520610-3F1N-TN 5 15 20 61 Yes
ODV-3-520720-3F1N-TN 5 18.5 25 72 Yes
ODV-3-620900-3F1N-TN 5 22 30 90 Yes
ODV-3-621100-3F1N-TN 6 30 40 110 No
ODV-3-621500-3F1N-TN 6 37 50 15 0 No
ODV-3-621800-3F1N-TN 6 45 60 18 0 No
ODV-3-722020-3F1N-TN 7 55 75 202 No
ODV-3-722480-3F1N-TN 7 75 100 248 No
380 – 480 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-440300-3F1N-TN 4 15 20 30 Yes
ODV-3-440390-3F1N-TN 4 18.5 25 39 Yes
ODV-3-440460-3F1N-TN 4 22 30 46 Yes
ODV-3-540610-3F1N-TN 5 30 40 61 Yes
ODV-3-540720-3F1N-TN 5 37 50 72 Yes
ODV-3-540900-3F1N-TN 5 45 60 90 Yes
ODV-3-641100-3F1N-TN 6 55 75 110 No
ODV-3-641500-3F1N-TN 6 75 100 15 0 No
ODV-3-641800-3F1N-TN 6 90 15 0 18 0 No
ODV-3-742020-3F1N-TN 7 110 175 202 No
ODV-3-742400-3F1N-TN 7 13 2 200 240 No
ODV-3-743020-3F1N-TN 7 16 0 250 302 No
480 – 525 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-751850-301N-TN 7 13 2 175 185 No
ODV-3-752050-301N-TN 7 15 0 200 205 No
ODV-3-752550-301N-TN 7 185 250 255 No
ODV-3-752750-301N-TN 7 200 270 275 No
500 – 600 Volt, 3 Phase Input
Model Code Frame kW HP Amps Low Harmonic
ODV-3-460220-301N-TN 4 15 20 22 No
ODV-3-460280-301N-TN 4 18.5 25 28 No
ODV-3-460340-301N-TN 4 22 30 34 No
ODV-3-460430-301N-TN 4 30 40 43 No
ODV-3-560540-301N-TN 5 37 50 54 No
ODV-3-560650-301N-TN 5 45 60 65 No
ODV-3-660780-301N-TN 6 55 75 78 No
ODV-3-661050-301N-TN 6 75 10 0 105 No
ODV-3-661300-301N-TN 6 90 125 13 0 No
ODV-3-661500-301N-TN 6 110 15 0 15 0 No
2
General Information and Ratings

8| Optidrive Eco User Guide | Version 3.05 www.invertekdrives.com
2.1.4. Low Harmonic Variants
The majority of the Optidrive Eco product range is based on a low harmonic solution using film capacitor technology to achieve
compliance with EN 61000-3-12 without the need for any additional equipment. This standard specifies limits for harmonic currents
for equipment connected to public low-voltage systems with input current > 16A and <= 75A per phase. It is important to understand
which models from the product range are of the low harmonic technology which is detailed below.
The Optidrive Eco three phase 200V (200-240V) input and three phase 400V (380-480V) input drives frame sizes 2 up to and
including frame size 5 are a lower harmonic drive using film capacitor technology. Please refer to the product rating tables in section
2.1. Drive Model Numbers for confirmation.
In short, this means that the low harmonic drives do not require an input choke and should not have one installed – drives outside of
the above frame sizes and supply voltage / number of phases, are of standard electrolytic capacitor design and could benefit from
the use of input chokes if further harmonic reduction is required.
2.2. Identifying the Drive by Model Number
Each drive can be identified by its model number, shown below. The model number is on the shipping label and the drive nameplate.
The model number includes the drive and factory fitted options.
ODV - 3 - 4 4 0460 - 3 F 1 N - T N
Product Range
ODV: Eco Series PCB Coating
N : Standard Localised Coating
Display
S : 7 Segment LED Display
T : OLED Text Display
M: TFT Display
Generation
Frame Size
Voltage Code
2 : 200 – 240
4 : 380 – 480
6 : 500 – 600
Enclosure
2 : IP20
N : IP55
X : IP66 Non Switched
D : IP66 With Disconnect
Output Current
Shown with 1 decimal place
Brake Transistor
1 : No Brake Transistor
Supply Phase
1 : 1 Phase Input
3 : 3 Phase Input
EMC Filter
0 : No Internal Filter
F : Internal EMC Filter
2
General Information and Ratings

Version 3.05 | Optidrive Eco User Guide | 9www.invertekdrives.com
3. Mechanical Installation
3.1. General
 The Optidrive should be mounted in a vertical position only, on a flat, flame resistant, vibration free mounting using the integral
mounting holes.
 Do not mount flammable material close to the Optidrive.
 Ensure that the minimum cooling air gaps, as detailed in sections 3.6. Guidelines for Enclosure mounting (IP20 Units),
3.9. Guidelines for Mounting (IP66 Units) and 3.8. Guidelines for Mounting (IP55 Units) are left clear.
 Ensure that the ambient temperature range does not exceed the permissible limits for the Optidrive given in section
11.1. Environmental.
 Provide suitable clean, moisture and contaminant free cooling air sufficient to fulfil the cooling requirements of the Optidrive.
3.2. Before Installation
 Carefully Unpack the Optidrive and check for any signs of damage. Notify the shipper immediately if any exist.
 Check the drive rating label to ensure it is of the correct type and power requirements for the application.
 To prevent accidental damage always store the Optidrive in its original box until required. Storage should be clean and dry and
within the temperature range –40°C to +60°C.
3.3. UL Compliant Installation
Note the following for UL-compliant installation:
For an up to date list of UL compliant products, please refer to UL listing NMMS.E226333.
The drive can be operated within an ambient temperature range as stated in section 10.1. Environmental.
For IP20 units, installation is required in a pollution degree 1 environment.
For IP55 & IP66 units, installation in a pollution degree 2 environment is permissible.
UL Listed ring terminals / lugs must be used for all bus bar and grounding connections.
Refer to section 10.3. Additional Information for UL Approved Installations on page 71.
3.4. Installation Following a Period of Storage
Where the drive has been stored for some time prior to installation,
or has remained without the main power supply present for an
extended period of time, it is necessary to reform the DC capacitors
within the drive according to the following table before operation.
For drives which have not been connected to the main power supply
for a period of more than 2 years, this requires a reduced mains
voltage mains voltage to be applied for a time period, and gradually
increased prior to operating the drive. The voltage levels relative to
the drive rated voltage, and the time periods for which they must be
applied are shown in the following table. Following completion of the
procedure, the drive may be operated as normal.
NOTE This is only valid for non low harmonic version - see section
2.1.4. Low Harmonic Variants on page 8.
100%
75%
50%
25%
T1 T2 T3 T4
3
Mechanical Installation

10 | Optidrive Eco User Guide | Version 3.05 www.invertekdrives.com
3.5. Mechanical Dimensions and Weight
3.5.1. IP20 Units
Drive
Size
A B C D E F Weight
mm in mm in mm in mm in mm in mm in Kg Ib
2221 8.70 110 4.33 185 7.28 209 8.23 63 2.48 63 2.48 1.8 4.0
32 61 10.28 131 5.16 205 8.07 247 9.72 80 3 .15 80 3 .15 3.5 7. 7
4418 16.46 160 6.30 240 9.45 400 15 . 75 12 5 4.92 12 5 4.92 9.2 20.3
5 486 19 .13 222 8 . 74 260 10.24 460 18.11 175 6.89 175 6.89 18 .1 39.9
6A 614 24 .17 286 11 . 2 5 320 12.59 578 22. 75 200 7. 87 200 7. 87 32 70.5
6B 726 28.58 330 13 320 12.59 680 26.77 225 8.85 225 8.85 43 94.8
Mounting Bolts Tightening Torques
Frame Size Metric UNF Frame Size Required Torque
2 M4 #8 Control Terminals All 0.5 Nm 4.5 lb-in
3 M4 #8
Power Terminals
2 & 3 1 Nm 9 lb-in
4 M8 5/16 4 2 Nm 18 lb-in
5 M8 5/16 5 4 Nm 35.5 lb-in
6A M8 #8 6A 12 Nm 9 lb-ft
6B M10 5/16 6B 15 Nm 11 lb-ft
NOTE
*The IP20 Frame Size 4 Chassis can obstruct the rotation (tightening) of a bolt or screw with a hex head, a fixing with a round head
will be most suitable for the mounting of this unit.
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3.5.2. IP55 Units
H Ø
E
E
G
C
B
E
D
I Ø
Drive
Size
A B C D E F G H Ø I Ø Weight
mm in mm in mm in mm in mm in mm in mm in mm in mm in kg Ib
4 450 17. 72 171 6. 73 252 9.92 428 16.85 110 4.33 433 17.05 8 0.31 8.50 0.34 15 0.60 11 . 5 25.4
5540 21.26 235 9.25 270 10.63 515 20.28 175 6.89 520
20.47 8 0.31 8.50 0.34 15 0.60 23 50.7
6 865 34.06 330 12.99 330 12.99 830 32.68 200 7. 87 840 33.07 10 0.39 11 0.44 22 0.86 55 121. 2
7 1280 50.39 330 12.99 360 14 .17 124 5 49.02 200 7. 87 125 5 49.41 10 0.39 11 0.44 22 0.86 89
196.2
Mounting Bolts Tightening Torques
Frame Size Metric UNF Frame Size Required Torque
4 M8 #8 Control Terminals All 0.5 Nm 4.5 lb-in
5 M8 #8
Power Terminals
4 2 Nm 18 lb-in
6M10 5/16 5 4 Nm 35.5 lb-in
7M10 5/16 6 15 Nm 11 lb-ft
7 15 Nm 11 lb-ft
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3.5.3. IP66 Units
C
I Ø
H Ø
E
B
G
F
ON
OFF
PWR
Drive
Size
A B C D E F G H Ø I Ø Weight
mm in mm in mm in mm in mm in mm in mm in mm in mm in kg Ib
2257 10 .12 18 8 7.40 239 9. 41 200 7. 87 178 7. 01 220 8.66 29 1.12 4.2 0 .17 8.5 0.33 4.8 10.6
3310 12.20 211 8.29 266 10.47 252
9.90 200 7. 87 277 10.89 33 1. 31 4.2 0 .17 8.5 0.33 7. 7 16.8
Mounting Bolts Tightening Torques
Frame Size Metric UNF Frame Size Required Torque
2 M4 #8 Control Terminals All 0.5 Nm 4.5 lb-in
3 M4 #8 Power Terminals 2 & 3 1 Nm 9 lb-in
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3.6. Guidelines for Enclosure mounting (IP20 Units)
 IP20 drives are suitable for use in pollution degree 1 environments, according to IEC-664-1. For pollution degree 2 or higher
environments, drives should be mounted in a suitable control cabinet with sufficient ingress protection to maintain a pollution
degree 1 environment around the drive.
Enclosures should be made from a thermally conductive material.
Ensure the minimum air gap clearances around the drive as shown below are observed when mounting the drive.
 Where ventilated enclosures are used, there should be venting above the drive and below the drive to ensure good air circulation.
Air should be drawn in below the drive and expelled above the drive.
 In any environments where the conditions require it, the enclosure must be designed to protect the Optidrive against ingress of
airborne dust, corrosive gases or liquids, conductive contaminants (such as condensation, carbon dust, and metallic particles) and
sprays or splashing water from all directions.
High moisture, salt or chemical content environments should use a suitably sealed (non-vented) enclosure.
The enclosure design and layout should ensure that the adequate ventilation paths and clearances are left to allow air to circulate
through the drive heatsink. Invertek Drives recommend the following minimum sizes for drives mounted in non-ventilated metallic
enclosures:
Drive Size
X
Above & Below
Y
Either Side
Z
Between
Recommended
airflow
mm in mm in mm in m3/min CFM
275 2.95 10 0.39 46 1. 81 0.3 11
3100 3.94 10 0.39 52 2.05 0.9 31
4 200 7. 87 25 0.98 70 2.76 1.7 62
5 200 7. 87 25 0.98 70 2.76 2.9 10 4
6A 200 7. 87 25 0.98 70 2. 76
6B 200 7. 87 25 0.98 70 2.76
8 300 11 . 81 100 3.94 20 705
NOTE
Dimension Z assumes that the drives are mounted side-by-side with no clearance.
Typical drive heat losses are <3% of operating load conditions.
Above are guidelines only and the operating ambient temperature of the drive MUST be maintained at all times.
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3.7. Mounting the Drive – IP20 Units
IP20 Units are intended for installation within a control cabinet.
When mounting with screws:
o Using the drive as a template, or the dimensions shown above, mark the locations for drilling
o Ensure that when mounting locations are drilled, the dust from drilling does not enter the drive
o Mount the drive to the cabinet backplate using suitable M5 mounting screws
o Position the drive, and tighten the mounting screws securely.
When Din Rail Mounting (Frame Size 2 Only):
o Locate the DIN rail mounting slot on the rear of the drive onto the top of the DIN rail first
o Press the bottom of the drive onto the DIN rail until the lower clip attaches to the DIN rail
o If necessary, use a suitable flat blade screw driver to pull the DIN rail clip down to allow the drive to mount securely on the rail
o To remove the drive from the DIN rail, use a suitable flat blade screwdriver to pull the release tab downwards, and lift the
bottom of the drive away from the rail first.
3.8. Guidelines for Mounting (IP55 Units)
 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 11.1. Environmental.
 The drive must be mounted vertically, on a suitable flat surface.
 The minimum mounting clearances as shown in the table below must be observed.
 The mounting site and chosen mountings should be sufficient to support the weight of the drives.
 IP55 units do not require mounting inside an electrical control cabinet; however they may be if desired.
 Using the drive as a template, or the dimensions shown above, mark the locations required for drilling
Suitable cable glands to maintain the IP protection of the drive are required. Gland sizes should be selected based on the number
and size of the required connection cables. Drives are supplied with a plain, undrilled gland plate to allow the correct hole sizes to
be cut as required. Remove the gland plate from the drive prior to drilling.
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Drive Size X –Above & Below Y –Either Side
mm in mm in
2 (IP66) 200 5.9 10 0.394
3 (IP66) 200 5.9 10 0.394
4 (IP55) 200 7. 9 10 0.394
5 (IP55) 200 7. 9 10 0.394
6 (IP55) 200 7. 9 10 0.394
7 (IP55) 200 7. 9 10 0.394
NOTE
Typical drive heat losses are approximately 2% of the operating load power.
The above dimensions are for guidance only, the operating ambient temperature of the drive MUST be maintained within the specified limits or
allowed derating at all times.
3.9. Guidelines for Mounting (IP66 Units)
 Before mounting the drive, ensure that the chosen location meets the environmental condition requirements for the drive shown in
section 11.1. Environmental.
 The drive must be mounted vertically, on a suitable flat surface.
 The minimum mounting clearances as shown in the table below must be observed.
 The mounting site and chosen mountings should be sufficient to support the weight of the drives.
Using the drive as a template, or the dimensions shown below, mark the locations required for drilling.

Suitable cable glands to maintain the ingress protection of the drive are required. Gland holes for power and motor cables are pre-
moulded into the drive enclosure, recommended gland sizes are shown above. Gland holes for control cables may be cut as required.
ON
OFF
PWR
ON
OFF
PWR
Drive
Size
X
Above & Below Cable Gland Sizes
mm in Frame Power Cable Motor Cable Control Cables
2 200 7. 87 2 M25 (PG21) M25 (PG21) M20 (PG13.5)
3 200 7. 87 3 M25 (PG21) M25 (PG21) M20 (PG13.5)
NOTE
Typical drive heat losses are 2% of operating load power.
The above dimensions are for guidance only, the operating ambient temperature of the drive MUST be maintained within the specified limits or
allowed derating at all times.
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3.10. Removing the Terminal Cover
3.10.1. Frame Sizes 2 & 3
ON
OFF
PWR
Terminal Cover
Release Screws
Using a suitable flat blade
screwdriver, rotate retaining
screws indicated by arrows until
the screw slot is vertical.
3.10.2. Frame Size 4 3.10.3. Frame Size 5 3.10.4. Frame Sizes 6 & 7
3.11. Routine Maintenance
The drive should be included within the scheduled maintenance program so that the installation maintains a suitable operating
environment, this should include:
Ambient temperature is at or below that set out in the section 11.1. Environmental, with any relevant derating applied.
Heat sink fans (where fitted) freely rotating and are dust free.
If the drive is mounted within an enclosure:
o Ensure this is free from dust and condensation.
o Ensure sufficient ventilation of fresh clean cooling air is provided.
o Ensure any panel ventilation fans and air filters are clean and provide the correct required air flow.
 Checks should also be made on all electrical connections, ensuring screw terminals are correctly torqued; and that power cables
have no signs of heat damage.
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3.12. IP66 (Nema 4X) Gland Plate and Lock Off
The use of a suitable gland system is required to maintain the appropriate IP / Nema rating. Cable entry holes will need to be drilled
to suit this system. Some guidelines sizes are defined below:
Please take care when drilling to avoid leaving any particles within the product.
Cable Gland recommended Hole Sizes & types:
Drive size Min Gland Rating Hole Size Imperial Metric
Size 2 IP66 1 x 20.5mm and 2 x 28.3mm 1 PG13.5 and 2 PG21 1 x M20 and 2 x M25
Size 3 IP66 1 x 20.5mm and 2 x 28.3mm 1 PG13.5 and 2 PG21 1 x M20 and 2 x M25
 UL rated ingress protection ("Type ") is only met when cables are installed using a UL recognized bushing or fitting for a
flexible-conduit system which meets the required level of protection ("Type").
 For conduit installations the conduit entry holes require standard opening to the required sizes specified per the NEC.
 Not intended for rigid conduit system.
Power Isolator Lock Off
On the switched models the main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock
(not supplied).
IP66 / Nema 4X Unit Lock Off
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4. Electrical Installation
4.1. Connection Diagram
4.1.1. Electrical Power Connections
L1/L L2/N L3
L1/L L2/N L3
Mains (1 or 3 phase)
U V W
ODV-3
PE
PE
WI
VI
UI
M
Incoming Power Connection
Additional information in section 4.4. on page 22
Protective Earth PE Connection
Additional information in section 4.2. on page 19
Isolator/Disconnect
Fuses/Circuit Breaker
Additional information in section 4.3.3. on page 21
External Line Reactor (optional)
It must not be used with Low Harmonic Drives!
Additional information in section
4.5. Optional Input Chokes on page 22
External EMC Filter (optional)
Additional information in section 4.3. on page 20
External Output Filter (optional)
If it is required, use one of these:
Output Choke (load reactor)
dV/dT filter
Sinewave filter
Shielded Motor Cable with PE Connection
Additional information in section 4.6. on page 23
NOTE Enclosed drives are not suitable for rigid conduit system connection.
This manual is intended as a guide for proper installation. Invertek Drives Ltd cannot assume responsibility for the compliance
or the non-compliance to any code, national, local or otherwise, for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
This Optidrive contains high voltage capacitors that take time to discharge after removal of the main supply. Before
working on the drive, ensure isolation of the main supply from line inputs. Wait ten (10) minutes for the capacitors to
discharge to safe voltage levels. Failure to observe this precaution could result in severe bodily injury or loss of life.
Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved
should install, adjust, operate, or service this equipment. Read and understand this manual and other applicable manuals
in their entirety before proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.
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4.2. Protective Earth (PE) Connection
4.2.1. Grounding Guidelines
Adequate safety earthing must be provided in accordance with local wiring rules and codes of practice. The ground terminal of
each Optidrive should be connected back to the common safety earth bar to maintain touch potentials within safe limits. The ground
terminal of each Optidrive should be individually connected DIRECTLY to the site ground bus bar (through the EMC filter if installed).
Optidrive ground connections should not loop from one drive to another, or to, or from any other equipment. Ground impedance must
conform to local industrial safety regulations and/or electrical codes.
To meet UL regulations, UL approved ring crimp terminals should be used for all ground wiring connections.
The integrity of all ground connections should be checked periodically.
4.2.2. Protective Earth Conductor
The Cross sectional area of the PE Conductor must be at least equal to that of the incoming supply conductors.
4.2.3. Motor Ground
The driven motor must be locally connected to a suitable ground location to maintain touch potentials within safe limits. In addition, the
motor ground must be connected to one of the ground terminals on the drive.
4.2.4. Ground Fault Monitoring
As with all inverters, a leakage current to earth can exist. The Optidrive is designed to produce the minimum possible leakage current
whilst complying with worldwide standards. The level of current is affected by motor cable length and type, the effective switching
frequency, the earth connections used and the type of RFI filter installed. If an ELCB (Earth Leakage Circuit Breaker) is to be used, the
following conditions apply:
A Type B Device must be used.
Individual device should be used for each Optidrive.
The device must be suitable for protecting equipment with a DC component in the leakage current.
The device should be not sensitive to high frequency leakage current.
4.2.5. Shield Termination (Cable Screen)
The safety ground terminal provides a grounding point for the motor cable shield. The motor cable shield connected to this terminal
(drive end) should also be connected to the motor frame (motor end). Use a shield terminating or EMI clamp to connect the shield to
the safety ground terminal, refer to section 4.3. EMC Compliant Installation on page 20.
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4.3. EMC Compliant Installation
4.3.1. Recommended Installation for EMC Compliance
Control cables
Twisted-Pair shielded
cables for analog
control and motor
feedback signals.
Cable shield exposed
and 360° clamped to
grounded metal plate or PE
bar. All other 360° bonding
methods are acceptable.
Motor cable
3-phase and PE shielded cable.
Maintain shield as far as
possible along the cable
Control cablesMains - supply
Mounting plate
with conductive
service
≥ 100mm
Fuse /
MCB
L1 L2 L3
L1
L2
L3
PE
U V W PE
For Best-Practice use
360° bonding EMC
cable gland shielded
to motor chassis.
4.3.2. Recommended Cable Types by EMC Category
Rated Supply
Voltage
Number of
Input Phases Frame Size Effective Switching Frequency
Maximum Motor Cable Length to Achieve
C1 1, 2, 5, 6, 8 C2 3, 5, 6, 8 C3 4, 7, 8
230 V 1 2 4 1 m 5 m 25 m
230 V 3 2 - 5 16 1 m 5 m 25 m
230 V 3 6 - 7 4 - - 25 m
400 V 3 2 - 5 16 1 m 5 m 25 m
400 V 3 6 - 8 4 - - 25 m
The 500 – 600V drives are not intended for use in Europe and are designed without the internal filter built-in. External filters would be
required with these models in order to achieve compliance with any given EMC standards.
Compliance with longer motor cable lengths can be achieved if the drive is used with an external EMC filter.
See notes below relating to the compliance in the above table.
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