IPC Eagle FLEC02-B User manual

OPERATIONS
MANUAL
450B
FLEC02-B
F36B
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1. INDEX
1. INDEX Page 2
2. SAFETY PRECAUTIONS Page 3
3. GENERAL INFORMATION Page 5
3.1 Machine identification Page 5
3.2 General description Page 5
3.3 Applications Page 5
3.4 Detergents to be use Page 5
4. PREPARING THE MACHINE Page 6
4.1 Lifting and transporting the machine in its packaging Page 6
4.2 Checks on delivery Page 6
4.3 Unpacking Page 6
4.4 Fitting the squeegee Page 7
4.5 Electrical and earth connection (mains-operated model) Page 7
4.6 Preparing the battery charger (battery-operated model) Page 7
4.7 Installing the batteries (battery-operated model) Page 7
5. USING THE MACHINE Page 8
5.1 Description of the controls Page 8
5.2 Adjusting the squeegee Page 9
5.3 Adjusting the handgrip Page 9
5.4 Discharging the dirty water Page 9
5.5 Discharging the clean water Page 9
5.6 Fitting and dismantling the bonnet Page 10
5.7 Moving the machine Page 10
5.8 Fitting and changing the brush/pad drive Page 10
5.9 Preparing the machine for work Page 10
5.10 Work Page 11
5.11 End of work Page 11
5.12 How to get the most out of your floor cleaner Page 11
6. ORDINARY MAINTENANCE Page 12
6.1 General Page 12
6.2 Servicing and recharging the batteries (battery operated model) Page 12
6.3 Cleaning the suction unit filter Page 12
6.4 Cleaning the detergent solution tap Page 13
6.5 General cleaning Page 13
6.6 Replacing the squeegee blades Page 13
6.7 Replacing the fuses (battery-operated model) Page 14
6.8 Periodical lubrication Page 14
6.9 Routine maintenance: daily operations Page 15
6.10 Routine maintenance: weekly operations Page 15
6.11 Routine maintenance: six-monthly operations Page 15
6.12 Preparing for periods of prolonged inactivity Page 15
7. HOW TO ORDER SPARE PARTS Page 15
8. TROUBLESHOOTING Page 17
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2. SAFETY PRECAUTIONS
Read this manual carefully before using the floor cleaner. The machine must not be operated by
untrained or unauthorized personnel.
Ensure that the sockets used to power the mains-operated models or battery chargers are suitably
earthed and that they are protected by magnetothermal and differential switches.
This automatic scrubber shall be grounded while in use to protect the operator from electric shock. The
cable machine is provided with a three-conductor cable and a three-contact grounding type attachment
plug to fit the proper grounding type receptacle. The green and yellow conductor in the cord is the
grounding wire. Never connect this wire to the other then the grounding pin of the attachment plug.
Look at the series plate to see the voltage for which the cable machine is built: if this machine is for use
on a nominal 120-Volt circuit it has a grounding plug taht resembles the plug illusetrated in figure A.
Make sure that the machine is connected to an outlet having the same configuration as the plug. No
adapter should be used with this machine.
If this machine is provided with an attachment plug as shown in figure B, it is intended for use on a
nominal 240 Volt cicuit. No adapter is available for this plug.
Ensure that the electrical characteristics of the machine (voltage, frequency, power absorbed), shown
on the rating plate, correspond to those of the power distribution system.
Move the machine carefully on slopes and ramps. Do not reverse on slopes. Never park the machine on
a slope.
This machine must be used only on slopes with a gradient of less than 2%.
The cleaner must not be used on public highways.
The machine can cause explosions if used in the vicinity of inflammable materials or vapours (fuel,
solvents etc.). It must therefore not be used to suck up inflammable liquids, even if diluted.
Do not use in the presence of harmful dust.
Repairs must be carried out by specialist personnel only.
All maintenance operations must be carried out only after disconnecting the machine from the mains
(always unplug). In the battery-operated version, disconnect the battery connector.
When using, be careful of other people and in particular children in the area. Do not leave the machine
unattended with the plug connected.
To ensure correct operation of the machine, use non-foaming detergents.
Maintenance operations on the electric plant and all operations not mentioned in the followings must be
done only by specialized persons.
This product is classified as RAEE type special waste and is covered by the requisites of the new
environmental protection regulations (2002/96/CE RAEE). It must be disposed of separately from
ordinary waste in compliance with current legislation and standards.
Special waste. Do not dispose of with ordinary waste.
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Safety precautions for cable models
During use, avoid squashing or ripping the mains cable.
Periodically check the mains cable to ensure that it has not been damaged. If damaged, the machine
cannot be used.
If you have to replace the cable, plug or terminals, secure the electrical connections and cable strap (fig.
3, N°. 25) so that the cable cannot be ripped. Carefully refit the electrical boxes to ensure operator
safety.
Safety precautions for battery models
For battery maintenance and recharging, carefully follow the specific instructions given in this manual.
Fig. A Fig. B
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3. GENERAL INFORMATION
3.3 Machine identification
This operating and service manual applies to models of single-brush floor cleaners.
The machine identification plate is affixed to the electrical box in position N°. 14, fig. 2.
3.2 General description
This floor cleaner has been designed to wash and dry smooth, even floors free from obstructions.
It is available in battery or mains-operated versions to satisfy all requirements.
The cleaner distributes a suitable amount of detergent over the floor and brushes it to remove the
dirt. By using specific detergents or by fitting brushes made of different fibres or abrasive disks,
the machine can be adapted to a wide range of floor and dirt types.
A liquid suction system incorporated in the cleaner provides for perfect floor drying.
The main parts of the machine are as follows (reference fig. 2):
• the detergent solution tank (N°. 23) which contains and transports the mixture of clean water
and detergent;
• the recovery tank (N°. 13), used to collect the d irty water sucked up from the floor during
washing;
• the squeegee (N°. 18), which wipes and therefore dries the floor, sucking up the dirty water;
• the brush (N°. 19).
3.3 Applications
Washing and drying of smooth and moderately rough floors.
Polishing.
3.4 Detergents to be use
This machine has been studied to work with specifics detergents for scrubbers.
It is particulary recommended:
• to always dissolve detergents following the instruction given by detergent supplier;
• to employ only no-foam detergents;
• to never use sodium-hypochlorite or other oxidizers specially in high concentration;
• to never use solvents and hydrocarbons.
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4. PREPARING THE MACHINE
4.1 Lifting and transporting the machine in its packaging
The machine is packed on a wooden pallet and can be moved by fork lift. Handle carefully,
avoiding knocks, and do not overturn.
4.2 Checks on delivery
When the transporter delivers the machine, carefully check the state of the packaging and ensure
that the machine is intact. If it is damaged, inform the transporter but accept the delivery,
reserving the right to submit a written claim for compensation for damages.
4.3 Unpacking
Remove the machine from its packing as follows:
• cut and remove the plastic straps using scissors or nippers;
• lift and remove the carton;
• remove the squeegee (fig. 2, N°. 18) and brush (f ig. 2, N°. 19) from their packaging;
• operate the squeegee lifting lever (fig. 2, N°. 5 ) and remove the tank cover (fig. 2, N°. 2),
eliminating the sheet protecting the control panel;
• take out the envelope inside the dirty water tank (fig. 2, N°. 13) and the one attached to the
handgrip (fig. 2, N°. 10) and check the contents:
envelope 1 (in the dirty water tank): • testing check-list;
• warranty form;
• operating and service manual;
envelope 2 (attached to the handgrip): • 2 knobs (fig. 2, N°. 12) for fixing the handgrip (fig. 2,
N°. 10);
• 1 battery charger connector (only battery-operated
model);
• take the two knobs out of the second envelope, raise the handgrip (fig. 2, N°. 10) until the
two threaded holes correspond to two of the four slots in the upright and secure, tightening
the knobs from the outside;
• remove the bonnet (only for the battery-operated model, fig. 2, N°. 1), holding it by means of
the grip (fig. 2, N°. 3) and lifting it up;
• remove the battery wiring and jumper with terminals (only for the battery-operated model, fig.
3 - N°. 34 e N°. 35);
• according to the model cut and remove the plastic straps fixing the machine to the pallet
using scissors or nippers, otherwise using spanners for unscrew the bolts on the brackets
connecting the machine chassis to the pallet;
• raise the machine by means of the front handle (fig. 2, N°. 21) and handgrip (fig. 2, N°. 10)
and remove it from the pallet;
• dispose of the packing cartons, pallet, steel brackets, bracket retaining bolts and plastic
sheet, using differentiated waste bins if available.
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4.4 Fitting the squeegee
The squeegee (fig. 2, N°. 18) is the prime drying agent. To fit it on the machine, stand behind the
handgrip with the squeegee blades facing down and the wheel (fig. 4, N°. 50) in the position
shown in figure 4. Check that the squeegee support (fig. 4, N°. 47) is raised (if not, raise it by
pulling back the squeegee lever fig. 2, N°. 5), loosen the two knobs (fig. 4, N°. 48) in the middle
of the squeegee and slide it into the support. Secure the squeegee by tightening the two knobs.
4.5 Electrical and earth connection (mains-operated model)
The rating plate (fig. 2, N°. 14) gives the electrical characteristics of the machine. Ensure that the
frequency and power correspond to those of the power distribution system. As regards voltage,
the models with rating plate indicating 230 V can be used for voltages of 220, 230 or 240 V. The
same applies to the models with 115 V rating: they can be used at 110, 115 and 120 V. The
frequency specified on the plate must, however, always be identical to the mains frequency.
Check that the electrical system is provided with a suitable earth line and that the sockets (and
any adapters used) do not interrupt the earth leads.
FAILURE TO OBSERVE THESE DIRECTIONS CAN RESULT IN SERIOUS DAMAGE TO
PERSONS AND THINGS AND LAPSE OF THE WARRANTY.
4.6 Preparing the battery charger (battery-operated model)
If you wish to use a battery charger not supplied with the machine, it must be fitted with the
connector sent with the machine in envelope 2 (see "Unpacking" paragraph).
To fit the connector:
• remove approximately 13 mm of protective sheathing from the two red and black battery
charger cables;
• crimp the connector pin terminals on the cables;
• following the instructions enclosed with the connector, fit the cables with pin terminals into
the semi-circular connector housings observing the polarity: red cable +, black cable -.
4.7 Installing the batteries (battery-operated model)
This machine has been designed to use two 12 V batteries with a maximum weight of 2x26 kg
and a capacity of 120 Ah (20h). The use of heavier batteries can seriously affect manoeuvrability
and overheat the brush motor. Lighter, lower capacity batteries, on the other hand, will require
recharging more often.
If the machine is delivered with dry batteries, they must be charged as follows before
installation:
• after removing the caps, fill all the elements with the correct sulphuric acid solution for
batteries with specific gravity 1,240 (28°Bé), at a temperature of 30°C, until the plates are
fully covered (fill each element in two stages at least);
• leave to rest for 3-4 hours to give the plates time to absorb the electrolyte;
• check that the level of the liquid is still above the plates and if not, top up with the sulphuric
acid solution;
• close the caps;
• instal the batteries in the machine (following the procedure below for tubular armoured
batteries);
• recharge for at least 2-3 hours with an automatic 24V 20A battery charger before using the
machine.
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If the machine is supplied with tubular armoured batteries, instal them following the instructions
below:
• if the bonnet (fig. 2, N°. 1) is fitted on the machine, remove it by gripping and lifting at the
point shown in figure 2, N°. 3;
• on the upper battery support (fig. 3, N°. 37), at the side of the upper battery plate (fig. 3, n°
38), there is a label showing the layout of the batteries and cables: the battery on the top
plate must have the + and - poles facing the tanks, whereas the ones on the lower plate must
face away from the tanks;
• open the fastening of the lower battery holder belt (fig. 3, N°. 32) and adjust so that its ends
face the side opposite the suction motor (fig. 3, N°. 33) (i.e. the left side of the machine) to
prevent them obstructing the battery plate;
• position the battery as shown on the label for the lower plate and fit it on the lower plate;
• wrap the belt around the battery, inserting the free end into the fastening, and tighten to lock;
• repeat the procedure for the upper battery making sure that you observe the position shown
by the label;
• referring to the cable layout shown on the label, connect the terminals of the battery wiring
(fig. 3, N°. 34) and of the jumper with terminals (fig. 3, N°. 35) to the battery poles (be careful
only to fit terminals marked with the symbol + on the positive poles). Position the cables as
shown in the label, tightening the terminal fixing bolts with a 10 mm spanner and coat the
terminals with vaseline. Check that all the switches on the control panel are set to 0 (off) and
connect the battery wiring connector to the one on the machine on the battery support over
the vacuum motor;
• use the machine according to the instructions given below until the battery flat light starts to
blink, indicating that the battery needs recharging.
5. USING THE MACHINE
5.1 Description of the controls
Electrical controls and indicator lights on the control panel:
• POWER INDICATOR LIGHT (fig. 2, N°. 6; only mains-operated model): light indicating that
the machine cable is connected to the mains;
• BATTERY CHARGE CONTROL LIGHT (fig. 2, N°. 6; only battery-operated model) with three
different modes:
off: the battery is disconnected or all the switches are set to 0 (off);
blinking: the batteries are flat and must be immediately recharged - if you continue working,
the batteries may be permanently damaged;
on: battery charged;
• BRUSH SWITCH (fig. 2, N°. 7): enables (I) and dis ables (O) the brush motor;
• SUCTION MOTOR SWITCH (fig. 2, N°. 8): switches the suction motor on and off;
Other controls:
• BRUSH CONTROL LEVER (fig. 2, N°. 11): located on the handgrip, it drives the motor which
rotates the brush and moves the machine forward; the cleaner is provided with a special
mechanical traction device by means of which the friction between brush and floor is used to
generate forward thrust;
• SQUEEGEE LEVER (fig. 2, N°. 5): located on the left side of the column and enables the
operator to raise (if pulled back) and lower (if pushed forward) the squeegee;
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• TAP CONTROL SLIDER (fig. 2, N°. 4): located above the tanks on the left side of the
machine, it permits continuous regulation of the flow of detergent solution from 0 to
approximately 3 l/min;
• SQUEEGEE ANGLE ADJUSTMENT KNOB (fig. 4, N°. 46): located on the squeegee arm, it
permits vertical adjustment of the squeegee angle;
• SQUEEGEE HANDLE (fig. 4, N°. 45): located above t he squeegee arm, it permits regulation
of the pressure exerted by the squeegee on the floor;
• SPEED REGULATION KNOB (fig. 2, N°. 17): permits s light adjustments in forward speed
and correction of any tendencies to deviate sideways.
5.2 Adjusting the squeegee
The squeegee is provided with two adjustments so that it can be adapted to all types of surface:
• angle: adjusted by rotating the appropriate knob (fig. 4, N°. 46);
• pressure: adjusted by moving the spring working point via the appropriate handle (fig. 4, N°.
45); minimum pressure corresponds to the highest working point.
Combined adjustment of angle and pressure will provide perfect drying. For effective adjustment,
the rubber sheet at the rear must be bent back slightly when the machine is moved forwards.
5.3 Adjusting the handgrip
To suit all heights, the handgrip can be adjusted to two positions as follows:
• unscrew the two fixing knobs (fig. 2, N°. 12);
• raise (or lower) the handgrip (fig. 2, N°. 10) until the slots on the upright coincide with the
threaded holes on the handgrip;
• fit and tighten the knobs.
5.4 Discharging the dirty water
To empty the tank:
• position the machine over a drain hole;
• remove the tank lid (fig. 2, N°. 2);
• pull out the discharge pipe (fig. 2, N°. 16);
• holding the end of the pipe as high as possible, remove the cap;
• gradually lower the end of the pipe, regulating the flow according to its height from the
ground;
• check the amount of residual dirt in the tank and flush out if necessary;
• once the contents of the tank have been fully discharged, refit the cap and reposition the
pipe;
• replace the tank lid, checking that it is perfectly closed.
5.5 Discharging the clean water
To empty the tank:
• position the machine over a drain hole;
• pull out the discharge pipe (fig. 2, N°. 24);
• holding the end of the pipe as high as possible, remove the cap;
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• gradually lower the end of the pipe, regulating the flow according to its height from the
ground;
• once the contents of the tank have been fully discharged, refit the cap and reposition the
pipe.
5.6 Fitting and dismantling the bonnet
To remove the bonnet (battery-operated model fig. 2, N°. 1):
• grip at the point shown in fig. 2, N°. 3 and lift up to remove.
To fit the bonnet (battery-operated model):
• align the bonnet with the tanks;
• lower it and press down to click into place.
To remove and refit the bonnet (mains-operated model):
• unscrew the two fixing screws (fig. 2, N°. 22) using a 4 mm Allen key and remove the bonnet
(fig. 2, N°. 1). Refit, tightening the screws.
5.7 Moving the machine
To move the machine:
• remove the brush (or pad drive) following the instructions in the paragraph below;
• raise the squeegee;
• Cable models: raise the front part of the machine by pressing down on the handgrip;
• Battery models: raise and turn clockwise the front handle (fig. 2, N°. 21) in carriage position;
• push forward.
5.8 Fitting and changing the brush/pad drive
To fit the brush (fig. 2, N°. 19), rest it on the floor in front of the machine, stand behind and press
on the handgrip in order to raise the front part, push the machine forward (maintaining the
pressure on the handgrip) and line up the brush hub (fig. 2, N°. 20) with the brush. Rest the
machine on the brush. Rapidly operate the brush control lever a few times: the brush will
automatically screw onto the hub.
If this operation is not successful, realign the brush and repeat the above operations.
To use an abrasive disk, fit it on the pad drive and carry out the above operations.
To remove the brush (or pad drive) follow one of the following procedures:
a) raise the front part of the machine by pressing the handgrip down and repeatedly operate the
brush control lever in rapid succession. This will release the brush (or pad drive) which will
fall to the ground;
b) push the machine forward, press down on the handgrip to slowly raise the front while
continuing to push the cleaner forward. The brush (or pad drive) will come off as it grazes the
floor.
5.9 Preparing the machine for work
• For the battery-operated model, recharge the batteries if necessary;
• lift and remove the tank cover (fig. 2, N°. 2);
• empty the recovery tank (fig. 2, N°. 13) if necessary, following the procedure already
described;
• check that the tap control slider (fig. 2, N°. 4) is in the closed position (i.e. positioned at the
extreme left of the machine);
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