Ironclad GC66-XXL Quick start guide

ADJUSTABLE BASKETBALL SYSTEM
MODEL: GC66-XXL
ASSEMBLY INSTRUCTIONS AND OWNER'S MANUAL
IRONCLAD SPORTS, INC
902 Corey Road, Hutchinson, KS 67501
Telephone: [phone]
www.ironcladsports.com
IRONCLAD SPORTS , INC
GAME CHANGER
Keep this instruction manual in case you have to contact the manufacturer for replacement parts.
!!
WARNING
FAILURE TO COMPLY WITH ANY OF
THE WARNINGS IN THESE INSTRUCTIONS
MAY RESULT IN SERIOUS PERSONAL
INJURY.
FAILURE TO COMPLY MAY ALSO
RESULT IN PROPERTY DAMAGE.
PLEASE HEED ALL WARNINGS AND
CAUTIONS TO ENSURE YOUR SAFETY.
DO NOT ATTEMPT TO ASSEMBLE
THIS SYSTEM WITHOUT CAREFULLY
READING AND FOLLOWING ALL
INSTRUCTIONS. BEGIN BY IDENTIFYING
AND TAKING INVENTORY OF ALL PARTS
USING THE PARTS LIST PROVIDED.

FAILURE TO DO THESE WARNINGS
MAY RESULT IN SERIOUS INJURY
AND/OR PROPERTY DAMAGE.
Owner must ensure that all players know
and follow these rules for safe operation
of the system.
Only hang from the rim briefly to regain
balance or avoid injuring others.
Release the rim as soon as possible
safely.
During play, especially when
performing dunk type activities, keep
palyer’s face away from the backboard,
and net. Serious injury could occur if
teeth/face come in contact with
backboard, rim, or net.
Do not slide, climb, or play on pole.
When adjusting height, keep hands
and fingers away from moving parts.
Do not allow children to adjust system.
During play, do not wear jewelry (rings,
watches, necklaces, ets.) Objects may
entangle in net.
Keep water and organic material away
from pole. Pole can rust and fail.
Check pole and all metal parts
regularly for rust. completely remove
rust and repaint with exterior enamel. if
rust has penetrated any steel parts,
replace that part immediately.
Check system before each use for
loose hardware, signs of rust and
instability. Repair before each use.
Never play on damaged equipment.
Wear a mouthguard when playing to
avoid dental injuries.
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN
SERIOUS INJURY AND/OR PROPERTY DAMAGE.
FAILURE TO DO THESE SAFETY INSTRUCTIONS MAY RESULT IN
SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe
operation of the system.
To ensure safety, do not attempt to assemble this system without
following the instructions carefully. Proper and complete assembly, use
and supervision is essential for proper operation and to reduce the risk of
accident or injury. A high probability of serious injury exists if this system
is not installed, maintained, and operated properly.
If use a ladder during assembly, use extreme caution.

4 people are recommended for this operation.

Seat the pole sections properly (if applicable). Failure to do so could

allow the pole sections to separate during play.
Before digging, contact utility company to locate underground power

cables, gas and water lines. Ensure there are no overhead power
lines within 20 ft. (7m) radius of pole location.
Climate, corrosion or misuse could result in system failure.

If technical assistance is required, contact us:

2

3
I
A
C
D
E
F
G
H
I
J
L
U1
U2
U3
U4
U4
U4
U6
U5
R1
R2
R3
1
1
1
K
6
9
9
1
2
1
9
9
3
3
1
9
9
8
4
9
8
9
PARTS LIST
12
ITEM QTY DESCRIPTION
A 1 Post R1 4 Hex bolt M10x55 mm
B R2 8 Washer M10
C 1 Actuator R3 4 Flange nut M10
D 1 Actuator plastic sleeve
E 2 Mounting plate ITEM QTY DESCRIPTION
F 1 Main Extension Arm 1 14 Nylon Washer M12
G 2 Upper Extension Arm 2 1
Hex bolt M12x270
H 1 Backboard 3 3
Hex bolt M12x260
I 1 Flex rim 4 1
Hex Bolt M12x235mm
J 1 Rim Height Sticker
6
1 Steel Sleeve
K 1 Rim Pad (Pre-attached)
7
2 Hex bolt M12x55
L 1 Crank
8
4 Hex Bolt M12x30mm
M 1 Pole padding
12
24 Flat washer M12
9
11
Nylon nut M12
U1 1 Anchor Template 10 2 Self-tapping screw
U2 4 16mm Anchor J-bolts 11 1 Screw drive socket
U3 8 Thick washer for J -bolt
U4 12 Hex nut M16
U5 4 Anchor Rebar 36"L
U6 4 Lock Washer M16
RIM HARDWARE
HARDWARE LIST
UNDERGROUND PARTS
12
12
12
7
7
12
12
12
12
12
12
12
12
12
12
12
5

Tools and materials required for assembly
1. Hammer or Mallet 8. Concrete 9 Bags (80lbs/bag).
2. Two Adjustable Wrenches 9. Electric Drill
3. 9/16" Wrench 10. Carpenter’s Level
4. 3/4" Wrench 11. A minimum of two Ladders
5. 11/16" wrench 12. Water Supply
6. 1" Wrench 13. Tape measure
7. Shovel
THREE PEOPLE ARE NEEDED TO ASSEMBLE THIS UNIT
Day 1
INSTALLATION (Day 1 to Day 4)
Prior to anchor system and goal assembly, call utility services for location of underground
utility lines before you dig.
This assembly needs 5 days totally.
Day 1: Anchor system installation.
Day 2-4: Allow concrete to cure.
Day 5: Complete basketball system installation.
Locate your system close to or on the court. Dig
a hole as shown in figure 1. Bell out the bottom.
Assemble anchor system as shown in fugure2:
Thread nut M16 (U4) all the way to bottom of
threads on J-bolt (U2) insert threads of J-bolt
(U2) through hole on anchor plate (U1) and
secure with nut (U4).
Note: Each leg of anchor bolts should face
the anchor bolt to the right. See Figure 2.
Mix and pour concrete into hole.
follow instructions on concrete
bag. Stop about 8" below playing
surface.
Insert 4 Rebars (U5) into concrete
8" apart making a square in center
on hole.
Continue to pour concrete into hole.
Use a concrete form or wooden form
for top 4", until concrete flush with
playing surface.
Push anchor system into concrete and
agitate to eliminate voids in concrete,
level and square anchor plate (U1) to
playing surface. Clean off any concrete
on anchor plate and exposed threads.
You are finished with anchor system.
Allow concrete cure a minimum of 72hrs.
Warning
Never continue to assemble your
system without following cementing
instructions. Failure to do so may
cause serious personal injury or
property damage.
U1
U4
U4
U2
16" Dia
36"
1.
2.
5.
3.
4.
Figure2
Figure1
U5
4
Play surface
Anchor system installation

INSTALLATION (Day5)
5
Figure 3 Figure 4
U6
U4
U3
U4assembled
U1
U2
A
U3
Playing
Court
Front side
Back
side
Place the Pole on the Anchor system.
Slide one Thick washer M16 (U3) over
each J-bolt (U2). Lift the Pole (A) onto
Anchor system, secure with one thick
washer (U3), one Lock washer M16 (U6)
and one Hex nut (U4) for each J-bolt.
See Figure 3.
If the Main Post (A) is not exactly
vertical, adjust the 16mm J-Bolt Hex
Nuts (U4) located under the Post base
(A). Tighten all of the Hex Nuts (U4)
Above Post base when Main Post (A) is
vertical.
NOTE: Face the Main Post (A&B) with
Actuator Bracket facing away from playing
court (as shown in FIGURE 4).
1.
2.
Figure 5
8
12
12
9
12
8
E
E
B
A
E
E
DETAIL A
Attach Actuator mounting plate (E) to The
post (A).
Secure Actuator mounting plate to the bracket
welded on backside of Pole (A) with 4 Hex bolts
M12x30 (#8), 8 Flat washers M12 (#12), 4 Lock
nuts M12 (#9). See Figure 5.
Tighten all four nuts and bolts.
A hammer or mallet may be needed during assembly.
Note: Do not over tight all arm nuts and bolts. Failure to do so may cause tube damage
and make adjustment of system difficult.

Figure 6
6
Attach Lower Extension arm (F) to Post (A),
as shown in Figure 6.
Secure it with one Hex bolt M12x260 (#3), two Flat washers M12 (#12),
two Nylon Washers M12 (#1)(factory-assembled), and one Lock nut
M12 (#9).See Figure 6.
3.
This washer has been pre-
assembled in the factory.
4
12
11
12 9
G
G
F
312
1
12
9
A
Attach Upper Extension arm (G)to Pole (B),
using one Hex bolt M12x235 (#4), two Flat washers
M12 (#12), 6 Nylon washers M12 (#1), and one Lock
nut M12 (#9). See Figure 6.
Note: The plastic washer should be placed between Upper
extension arm (G) and Top Pole (B).

7
Attach Actuator (C) to Lower extension Arm
(F).
Slide Actuator plastic sleeve (D) over top of
Actuator (C), align the hole in the Plastic sleeve
with the hole in the Actuator, slide one Steel
Sleeve (#5) thru both parts, see Figure 7.
Hold the Actuator assembly, align Steel Sleeve
with the Rear hole of Lower extension Arm (F),
Attached them together with one Hex bolt
M12x260 (#3), two Flat washers M12 (#12), Two
Nylon washers (#1) and one Lock nut M12 (#9).
Do not over tighten the bolts.
Attached Actuator (C) to Actuator mounting
plate (E). See Figure 7
Attach Crank (L) to the bottom of Actuator with
supplied Lock pin.
Crank Actuator in between two Mounting plate
(E), secure them together with one Hex bolt
M12x105 (#5), two Flat washer M12 (#12), two
Nylon washers M12 (#1), and one Lock nut (#9).
Do not over tighten this bolt.
Note: make sure Plastic washers go between
Mounting plate (E) and Actuator (C). It prevents
painted parts from being scratched.
4.
5.
Slide Plastic sleeve
over Actuator
STEP 4
STEP 5
Figure 7
Figure 8
Attach Goal (I) to Backboard (H).
Remove the Rim box cover, put Goal
against Rim pad (Pre-installed), secure it
with 4 Hex bolts M10x45 (R1), 8 Flat
washers M10 (R2), 4 Flange nuts M10
(R3) See Figure 12.
Tighten all four bolts and nuts.
Put Rim box cover back and secure it with
removed screws.
6.
312
1
12
9
D
C
C
6
5
12
112 9
L
A
R1 R2
R2 R3
H
I