Ironclad HIGHLIGHT HOOPS HIL664 User manual

1
ADJUSTABLE BASKETBALL SYSTEM
MODEL: HIL664
ASSEMBLY INSTRUCTIONS AND OWNER'S MANUAL
!!
WARNING
IRONCLAD SPORTS, INC
902 Corey Road, Hutchinson, KS 67501
Telephone: [phone]
www.ironcladsports.com
IRONCLAD SPORTS , INC
HIGHLIGHT HOOPS
Keep this instruction manual in case you have to contact the manufacturer for replacement parts.
FAILURE TO COMPLY WITH ANY OF
THE WARNINGS IN THESE INSTRUCTIONS
MAY RESULT IN SERIOUS PERSONAL
INJURY.
FAILURE TO COMPLY MAY ALSO
RESULT IN PROPERTY DAMAGE.
PLEASE HEED ALL WARNINGS AND
CAUTIONS TO ENSURE YOUR SAFETY.
DO NOT ATTEMPT TO ASSEMBLE
THIS SYSTEM WITHOUT CAREFULLY
READING AND FOLLOWING ALL
INSTRUCTIONS. BEGIN BY IDENTIFYING
AND TAKING INVENTORY OF ALL PARTS
USING THE PARTS LIST PROVIDED.

TOOLS AND MATERIALS REQUIRED FOR ASSEMBLY
(Not Included)
1. 2 Adjustable Wrenches 10. Concrete-1/2 yard or 14-16
2. Socket Set Bags, (80 lb. bags)
3. 9/16" Wrench 11. Phillips Head Screwdriver
4. 3/4" Wrench
5. 15/16" Wrench 13. Carpenter's Level
6. ½" Wrench 14. Water Supply
7. Hammer or Mallet
8. Tape Measure
9. Shovel
**A MINIMUM OF SIX ADULTS IS
REQUIRED TO LIFT UNIT INTO PLACE**
STOP! STOP!
BEFORE YOU START
A. Identify and inventory all parts using the checklist boxes in the parts list. Be sure to
keep the hardware bags and their contents separate. If any parts are missing call
our Customer Service Department ( ).620-662-2233
B. Test fit all Bolts by inserting them into the respective hole. If necessary, carefully
scrape away any excess powder coating buildup from inside the holes. Do not
scrape away all of the powder coating. Bare metal may rust.
!!
SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE
AND WILL VOID THE WARRANTY. The owner must ensure that all players know and follow these rules to safely operate the
system. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk
of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, or operated
properly.
● ●If using a ladder during assembly, use extreme caution. Follow all warnings and cautions on the ladder carefully. 6
people are required to lift the unit into place. Before digging, contact the appropriate agency to locate underground
●
power cables, gas, and water lines. Do not install the system within 20 feet of overhead power lines. Climate, corrosion,●
or misuse could result in system failure. If technical assistance is required, contact the manufacturer. Minimum● ●
operational height is 7'6 to the Rim. Most injuries are caused by misuse and /or failure to follow instructions.”
Use caution when using the system.
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12. A minimum of 2 Ladders

Verify all parts listed on packing list are present prior to installation. Contact our Customer
Service at 620-662-2233 for assistance with replacement of any parts missing or damaged.
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ITEM QTY DESCRIPTION
A 1 6"x6"Main Post
B 1 Main Extension Arm
C 1 Small Extension Arm
D 1 Extension Arm Plate
E 1 Backboard with frame
F1Rim
G 1 Rim spacer (plastic & steel)
U1 1 Anchor Template
U2 4 18mm Anchor J-bolts
U3 8 Thick washer for J-bolts
U4 12 Hex nut M18
U5 4 Anchor Rebar 36"L
U6 4 Lock Washer M18
R1 4 Carriage bolt M10x70
R2 4 Flat Washer M10
R3 4 Flange nut M10
ITEM QTY DESCRIPTION
1 6 Hex bolt M16x200mm
2 12 Flat Washer M16
3 6 Lock nut M16
4 4 Hex Bolt M10x30mm
5 4 Lock washer M10
6 4 Flat washer M10
HARDWARE LIST
PARTS LIST
RIM HARDWARE
UNDERGROUND PARTS
U4
U6
U3
U3
U4
U1
U4
U2
U5
A
B
C
D
E
FG
R1
R2 R3
Pre-installed
bolts & nuts on
backboard frame
Pre-installed
bolts & nuts on
backboard frame
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23
4
56

a. Dig a hole 48" deep and 21"x 21"square . The edge of the hole
should be flush with the edge of the playing surface. If you live in an area
where heavy frost can occur, it may pose a problem, consult your local
building inspector to determine the appropriate hole depth.
b. Build a form before pouring the concrete pad, to ensure that the top
of the concrete remains straight and square. The form should
be placed about 1/2" above the playing surface to allow for water drainage.
c. Bell out the bottom of the hole.
21"
21"
48"
NOTE: The hole must be at least 48" deep.
NOTE: A square hole prevents the rotation of the concrete.
NOTE: The area behind the playing surface must be cleared off by at least
3 feet to enable the user to stand behind the pole to adjust the Rim height.
NOTE: Before digging, call to locate any buried utility lines.
NOTE: At rim height 10 , distance from the face of backboard to the’
front of Main Post(A) is 48 , Choose the proper location to dig”
for the concrete footing:
STEP B
A. Thread a 18mm Hex Nut (U4) onto each of the 18mm J-Bolts
(U2).Securely tighten the Nuts all the way down to the end of the
threads.
B. Slide the threaded end of the J-Bolts through the holes
in the Anchor Template (U1) and secure each J-Bolt with a
18mm J-Bolt Hex Nuts(U4) as shown. Securely tighten all Nuts
at this time.
U2
U4
NOTE: Make sure the curved J ends of the J-Bolts are“”
oriented in a rectangular pattern, as shown.
4
U2
U4
U1
U4

STEP C
STEP D
a. Mix the concrete according to the instructions on the bags. Note that
a thicker mix of concrete will dry stronger than a thin mix. Pour the
concrete into the hole, stopping approximately 18 inches from the top
of the hole.
b. Insert the four pieces of Anchor Rebar (U5) into the hole, pushing each
piece firmly to the bottom of the hole. The four pieces should be
arranged in a square approximately 8 inches wide so that each piece of
rebar will be positioned next to the J-Bolts when the J-Bolt Template
is placed in the cement.
c. Finish filling the hole to the top with concrete. The top of the concrete
should reach just above the level of the top of the form.
U5
a. Position the J-Bolt Template (U1) over the hole as shown.
with the sides of the plate square with the sides of the hole.
b.Push the J-Bolts (U2) into the concrete until the J-Bolt Template is
resting flat against the surface of the concrete.
c. Grasp the tops of the J-Bolts and agitate the Template assembly back
and forth repeatedly to eliminate any air bubbles in the concrete. Lift the
Template slightly above the concrete when agitating . Make sure the
Template is resting on the concrete after agitating. Form the concrete
into a downward slope away from the Pole to allow water runoff.
d. Clean off any concrete that may be on the J-Bolt Template or the exposed
portions of the J-Bolts.
e. Using a carpenter’
s level, make sure the Template is square to and level
with the playing surface.
f. Allow the concrete to cure for a minimum of 5-7 days before installing
the rest of your basketball system. In cold , wet weather or humid
climates, allow additional time for the concrete to cure.
YOU ARE NOW FINISHED WITH THE INITIAL ASSEMBLY STEPS. DO NOT PRO-
CEED WITH THE ASSEMBLY UNTIL THE CONCRETE HAS FULLY CURED . CUR-
ING WILL TAKE A MINIMUM OF 72 HOURS. IN HUMID CLIMATES OR WET
WEATHER, ALLOW ADDITIONAL TIME FOR THE CONCRETE TO CURE.
!!
WARNING
NEVER USE THE SYSTEM WITHOUT FOLLOWING THE CEMENTING INSTRUCTIONS . FAILURE TO
FOLLOW ALL OF THESE INSTRUCTIONS AND WARNINGS COULD LEAD TO SERIOUS PERSONAL INJURY
OR PROPERTY DAMAGE AS LISTED ON PAGE ONE.
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Playing surface
(Front side)
Anchor
template
Edge of
playing surface
This side faces
playing ground

! !
WARNING
*BECAUSE OF THE SIZE AND WEIGHT OF THE SYSTEM, A MINIMUM OF
THREE ADULTS ARE REQUIRED FOR THE FOLLOWING STEPS*
STEP1
A. Slide a 18mm Thick Washer (U3) over each of the J-Bolts(U2) as shown in FIGURE 1A.
B. Remove the Padding from Main Post (A). Place the Main Post (A) over the J-Bolts. Slide a 18mm
Thick Washer(U3), a Lock washer M18 (U6) and thread a 18mm Hex Nut (U4) to each J-bolt.
Tighten the Nuts only a few turns onto the J-Bolts as shown in FIGURE 1B.
C. If the Main Post (A) is not exactly vertical, adjust the 18mm J-Bolt Hex Nuts(U4) located under the
Post base. Tighten all of the Hex Nuts(U4) Above Post base when Main Post(A) is vertical.
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STEP2
A. Tight the Small Extension Arm (C) to Main Extension
Arm by using 4pcs M10 x 30mm Hex Bolts (#4), 4pcs
Flat Washer M10 (#6), 4pcs Lock Washer M10 (#5) .
Do not tighten at this time.
4
5
6
B
C
FIGURE 1A FIGURE 1B
U4
U6
U3
U3
U2
A

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STEP 3
STEP 4
A.
A.
B.
Position the Main Extension Arm (B) to the Line on Main post (A) as shown in Figure 3A.
Connect Main Extension Arm (B) to Main Post (A) with one Extension Arm Plate (D), using 6 Hex Bolts
M16x200mm (1), 12 Flat Washer M16 (#2), 6 Lock nuts (#3). See Figure 3B.
FIGURE 3A
10FT line
FIGURE 3B
Line up the top edge of
Main Extension Arm
plate with 10FT line on
Main Post.
Remove the nuts and washers from pre-
installed bolts on backboard frame.
Connect Backboard frame to Extension Arm
Assembly (B&C) using removed nuts and
washers.
B
B
C
E
B
A
A
D
D
1223
Remove the nuts and
washers from pre-
installed bolts on
backboard frame
Attach backboard frame
to Main Extension arm
using removed nuts and
washers.
Attach backboard frame
to Small Extension arm
using removed nuts and
washers.
Backboard
Frame
1.
2.
3.

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STEP 5
A. Insert 4pcs Spacers (Plastic & steel ) (G) to the 4 holes in Backboard Glass.
B. Remove the screws on Rim spring box cover, open the Spring box.
(Rim Spring Box cover may not be factory-assembled.)
Slide 4 Carriage bolts M10x70mm (R1-rim hardware kit) thru Rim plate, Spacers and Backboard, secure
with 4 Flat washers M10 (R2-Rim hardware kit ) and 4 Flange nuts M10 (R3-Rim hardware kit ) from the
backside of Backboard.
Re-attach Spring box cover to the Rim with
removed screws.
NOTE: Use a level to make sure rim is level side
to side before tightening nuts.
C.
F
G
E
R1
R2
R3