Italinox DMG007 User manual

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Dear User,
Thank you for choosing Italinox glasswashers-dishwashers.
This undercounter glasswasher-dishwasher that you have selected has been
designed to work for many years even at the busiest times of your business.
Please read this manual for getting the maximum efficiency from your
machine and also to use it easier.
This manual should be kept in a safe place for the new users in your
commercial kitchen or possible future owners.
You can contact your technical service, your dealer or us for any questions.

2
ITALINOX
UNDERCOUNTER GLASSWASHER-DISHWASHER
INSTRUCTIONS FOR INSTALLATION AND USE
CONTENTS Page
- Appliance identification 4
I. MAIN CHARACTERISTICS 5
1. Description of appliance 5
2. Main components (exploded diagrams) 5
- Table 1: Technical data 6
3. Precautions 7
4. Safeguarding the environment 8
II. INSTALLATION INSTRUCTIONS 9
1. Installation place 9
2. Positioning 9
3. Electrical conection 9
4. Water main connections 9
5. Safety devices 10
6. Operation test 10
7. Servicing 10
8. Troubleshooting 10
9. Layout of main components 10
III. INSTRUCTIONS FOR USE 11
1. Description of panel 11
- Using the appliance 11
2. Commissioning 11
3. Working cycles 11
4. Turning off the appliance in the event of faults 12
5. Care and maintenance 12
IV. CONTROL PANEL FIGURE 13
Appliance identification

3
I. MAIN CHARACTERISTICS
1.DESCRIPTION OF APPLIANCE
This handbook describes a number of appliance models.
For more detailed information about the model
in your
possession, refer to “Technical Data” table 1.
The appliance has the following features:
x Automatic cleaning system running on
the door is closed
x Two-way active in the cabin top and bottom of to
the
arm system is available.
x Automatic rinse aid and detergent dosing
pump
(optional)
x Consumer-friendly energy consumption values
even
with intensive use.
2. MAIN COMPONENTS
The components
marked by a hatched line are defined for
following models:
“DMG007, DMD009”
IDENTIFICATIONS
1
Heating Elements
2 Control Panel
3 Front Door
4 Washing Motor
5 Washing Arms
2
4
5
3
1

4
TABLE 1: TECHNICAL DATA
TITLES TYPE PROPERTIES TYPE PROPERTIES
BASKET SIZE (MM) 400 x 400 x 100 500 x 500 x 100
MODEL DMG007 DMD009
INPUT VOLTAGE (VOLT)
220 / 230 1N˜ 220 / 230 1N˜
FREQUENCY (HZ) 50 ° 60 50 ° 60
ELECTRICITY
CONSUMPTION (KW) 3,8 6,75
POWER SUPPLY CABLE
SECTION (MM) 3 x 1,5 3 x 2,5
WASHING MOTOR POWER
(KW) 0,26 0,6
TOTAL HEATING POWER
(KW) 3,5 6
NET WEIGHT (KG) 50 60
Noise Emissions Data: The noise generated by the
functional components of the appliances described
in this handbook do not
exceed 60 dB (A)
Zzz
W
D
P
CONNECTION IDENTIFICATIONS
D
– Detergent Input
W
– Water Input
P
– Power Input

5
3. PRECAUTIONS
The following symbols are used in the manual to mark and
identify the various types of hazards:
ATTENTION!
HEALTH AND SAFETY
HAZARD TO
THE
OPERATOR
ATTENTION!
ELECTRICAL
HAZARD
CONTAINS
DANGEROUS VOLTAGE
ATTENTION!
ELEMENT OF
THE MACHINEIS
AVAILABLE
DAMAGING
● Before installing and commissioning the appliance,
carefully read thi
s instructions handbook which co
ntains
important information about the safety, operation and
maintenance of the appliance.
● Keep this instructions handbook in a safe place for
consultation by users or future owners if the appliance is
resold.
Important: The installation and
maintenance of
displacement of
the device
if necessary, at the
same time
, the process should
be done
only by personnel
authorized
by the manufacturer
●
This device is designed for definitely washing dishes
(plates,
forks, spoons).
Wash is not suitable for other types
of
material
or object.
The appliance must only be used by trained staff.
● This appliance is not intended for use by people (including
children)
with limited physical, sensory or mental
abilities or
without experience and knowledge of it, unless they are
supervised or instructed in its use by a person responsible for
their safety.
● Switch off the appliance if it breaks down or malfunctions.
● Repairs must only be carried out by authorised service
centres using original spare parts. Failure to comply with
this obligation may jeopardise the safety of the appliance
and invalidate the guarantee.
● Do
not wash the appliance with jets of water.
● Do not use products containing chlorine (b
leach,
hydrochloric acid etc.) even diluted, to clean the steel
surfaces.
● Do not use corrosive substances (i.e. muriatic acid) to clean
the fl
oor underneath the appliance.
● For further information, refer to the chapter on “Care and
maintenence
”.
3.1 PERSONAL PROTECTION EQUIPMENT
Give
n below is a summary table of the Personal Protection
Equipment (PPE) to be used during the various stages of the
machine’s service life.
(*) During Normal use, gloves must be heatproof to protect
hand
s when removing the hot metarials
from the appliance.
Failure to use the p
ersonal protection equipment by
operators, specialised technicians or users can involve
exposure to chemical risk and possible damage to health.
Stage
Safety
Clothing
Shoe
Glove
Glasses
Earmuff
Mask
Safety
Helmet
Transport
X
Carrying
X
Unpacking
X
Assembly
X
Daily Use
X
X
X(*)
Placement
X
Routine
Cleaning
X
X
Special
Cleaning
X
X
Maintenance
X
Disassembly
X
SYMBOL NECESSARY
NECESSARY IN CASE OF NEED
UNNECCESSARY
X

6
3.2 RESIDUAL RISKS
The machine has several risks that were not completely
eliminated from a design
stand
point or with the installation of
adequate protection devices. For the Customer’s complete
information, the residual risks remaining on the machine are
indicated below: such actions are to be considered incorrect
and therefore strictly forbidden.
RESIDUAL RISK
DESCRIPTION OF HAZARDOUS
SITUATION
Slipping or falling
The operator can slip due to water
or dirt on the floor
Burns
The operator deliberately or
unintentionally touches some
components inside the machine or
dishes at the outfeed without
using gloves or witout allowing
them to cool.
Danger of electric
discharge
(Electrocution)
Contact with live parts during
maintenance operations carried
out with the electrical panel
powered. The operator intervenes
(wwith a power tool or without
disconnecting the power to the
machine) lying down on the floor.
Hear
unusual noises
from the machine
During the
washing
machine
during maintenance
or damage
as
a
result of improper
use of
accessory
Chemical hazard
Contact with chemical substances
(e.g. Detergent, rinse aid, scale
remover, etc.) without taking
adequate safety precautions.
Therefore always refer to the
safety cards and labels on the
products used.
3.3
TECHNICAL DATA PLATE
Meaning of fields given on the plate
M.Mod: Product model
Ser. No: Serial number
MKS: Manufacturer
Made in Turkey: Place of manufacture
EL: power supply, voltage, phase type
Hz: power supply frequency
kW: max. power input
EL: electrical
CE: CE marking
IP: degree of protection
When you request information on the device serial
plate
informations are priority values to be your assistant.
4.
SAFEGUARDING THE
ENVIRONMENT
4.1
PACKAGING
● All the packaging materials used are environmentally
friendly. They may be stored at no risk or burnt at an
authorised incineration plant. Plastic materials suitable for
recycling are marked with the following symbols:
Polyethtlene: External wrapping film, instructions booklet
bag and gas injectors bag.
Polypropylene: Top packaging panels and straps
Expanded polystyrene: Protective surround elements
4.2.
USE
● Our appliances have been designed and prefected by
means of laboratory tests to guarantee high levels of
performance and efficiency. However, to minimise energy
consumption (electricity, gas and water), avoid using the
appliance under no
-load conditions or conditions that i
mpair
optimal performance, i.e.
with the door open. We also
recommend preheating the appliance immediately prior to
use.
4.3
CLEANING
To minimise the emission of harmful substances into
the
atmosphere, clean the appliance (externally and, where
necessary, internally) with products which are at least 90%
biodegradable.
4.4
DISPOSAL
● The appliances must be disposed of properly at the end of
its service life.
●
Our appliances are made from 90% recyclable materials
(stainless steel, iron, aluminium, galvanised sheet steel, etc.).
These materials may therefore be recycled in accordance with
local waste disposal regulations at a conventional recycling
plant.
● Make the appliance unusable
by cutting off the power cord.
Also remove any closure device fitted on the appliance to
prevent children from becoming trapped inside
.

7
The symbol on the product indicates that this product
should not be treated as domestic waste, but must be
correctly disposed of in order to prevent poss
ible negative
consequences for t
he environmet and the human health.
Regarding the recycling of this product, please contact the
sales agent or
the dealer of your product, your after-sales
service
s or the appropriate waste disposal service.
II.
INSTALLATION INSTRUCTION
1.
INSTALLATION PLACE
● The appliance must only be installed in adequately
ventilated premises.
Device is located on the ground
if
necessary,
must have a hood and exhaust fans.
2.
POSITIONING
● Unpack the appliance and carefully remove the protective
film from the external panels. Use a suitable solvent to
remove any glue residue left on the panels.
● Remove the protective film and make sure the packing
material is not dispersed in the environment but disposed of
according to the current regulations in the country where the
product is used.
●
Left and right side of the machine during installation
so that
the
space should be given to the nearest 10 cm.
●Position the
device on a flat surface and if necessary,
adjust
the height
according to the characteristics
of the environment
by means of
the feet is required.
●Dispose of the packaging as instructed in the chapter on
“Safeguarding the environment”.
●At the beginning
of this manual for the device in
general
dimensions and
connections, see installation diagrams.
3.
ELECTRICAL CONNECTION
●The device
must be connected to the power supply
in
accordance with
necessary regulations.
●Before connecting the appliance to the mains power supply,
make sure the voltage and frequency shown on the appliance
rating plate correspond with that of the power supply.
● The appliance must be permanently connected to the mains
power supply using an
H05 RN-F type cable.
●Care
must be installed in front of the device
during the
device
can be locked in open position (lockplug, key lock
, or
similar
instruments).
●
The appliance must be suitably earthed. Otherwise, the
Authorized Service
will not be by the
mounting of the product.
●In addition,
the device must be connected to a system of
co
potentiality.
●The
outlet is connected to the line only for the load of the
device
must have a fuse of 16 A.
3.1 INSTALLING THE POWER SUPPLY CABLE
To connect the power supply cable, proceed as follows:
●The power cord
is in the backright of the device output.
●The
leakage current of 20A-30 Ma is connected to the relay
,
even
with the main board should have an 16A insurance
system
.
The manufacturer declines any responsibility for failure to
comply with existing accident prevent
ion standards.
4.
WATER MAINS CONNECTIONS
(Refer to the installation diagrams at the beginning of this
handbook).
Fit a mechanical
filter and shut-
off cock between water inlet
pipe and the mains water supply. Before connecting the
filter, run off a certain amount of water to remove any
ferrous particles from the piping.
● The water inlet must be connected to a drinking water
supply with pr
essure of 4bar.
4
.2 WATER DRAINAGE SYSTEM
Earn drain plug located on the left goes to the machine with
the help of water in waste water flows through the line. This is
the place where the line goes to work correctly, the machine
must be above the level.
Folding and pinching all along the line of drain hose and the
metal brackets on the check and drain pipe line system to
prevent the accumulation of water at least 5 ° Make sure the
slope.
Important: Ventilation at the bottom of
the device
status is appropriate, and
please make sure that
waste water
evacuation system
is working actively.

8
5. SAFETY DEVICES
The appliance is fitted with the following safety devices:
Resistance temperature safety thermostat
(manual reset type)
is mounted under the frame. Safety thermostat heater
power
of the machine is set to cut if necessary. Safety thermostat
can
be reset only by QUALIFIED TECHNICIANS.
Washing motor thermal protection thermal fuse
in case of
over heating, causing shut off the device (
check the wiring
diagram). The device is intended top revent big damage
that
may occur. Over heating engines to disable
entering a thermal
origin. Commissioning and causes of the problem only
can be
provided by authorized service technician
will be determined
by the authorized person. (Optional)
6
. OPERATION TEST
- Follow the directions for use on the appliance.
- The information contained in this User's guide
contains
information about the routine operation and cleaning
, and
allows for the desired manner.
Important:
-
Never open the front door while the
machine
performing a washing, wait for
the process
to end.
-
Do not cover the top of the appliance
during use
.
7. SERVICING
Components that require routine maintenance access
can be
achieved by opening the front of the lower trunk lid
and the
top cover. This process is carried out only by
qualified service
personnel.
8.
TROUBLE SHOOTING
Certain faults may occur during normal use of the appliance:
The machine has less heated or not heated washing water.
Reason:
● Failure of resistance.
● Resistance contactor failure.
● Thermostat failure.
● Failure of switch.
Shuts down the machine
Reason:
● Over heating of engine breakdowns
● The main control circuit board to take insurance
The machine receives continuous water
Reason:
●Pressure switch metering may be an issue. Boiler water
to
pour into the machine again, this work should be
done.
●Pressure switch failure.
Coming off the dirty dishes
Reason:
● The network pressure may be low (2 bar below)
● Rinse arms obstruction. Disassembled and
cleaned
parts of the arms. If there is scale problem of
should be
taken measure absolutely.
● Appropriate of the chemical product not used
● Low temperature of water
If the machine is doing foam
Reason:
● The boiler water temperature reaches
the desired
level has begun the process of washing. (See. 2.1
Instruction)
● Put into the machine as a result of the wrong type
of
detergent
9
. MAIN COMPONENTS LAY OUT
(All work inside the appliance must only be carried out by a
trained installer authorised by the manufacturer.)
Get behind the bottom of the device or open the door
to
reach the following components. (FIGURE A)
● Water solenoid (Ventil) valve.
Note: All electrical components of the device, including
all of
the power source terminal and protective fuses
can be
accessed by opening the top cover.
● Opening the bottom cover by removing
the front
lower pannel, engine thermostats and heating elements
can
be accessed.

9
II. INSTRUCTIONS FOR USE
Before switching on the appliance, carefully read this
instructions manual which contains important information
about correct and optimum use of the appliance. For further
information about the
performance
characteristics and
washing
machine consult your local dealer.
●Every six months
the performance of a wash and rinse the
other
parts of the line product is going to be mounted by a
qualified technician
will ensure that there is no decrease in
performance
.
●Periodically
(at least once a year) should be
general control
of
device. For this purpose, we recommend a service
agreement
with the competent service.
● The
maximum water hardness 12°F and 1000mS /cm (25
°C)
conductivity value. Fail to comply with these values on a
product
may occur breakdowns when using tap water
. These
kind of breakdowns
are not covered by the guarantee.
Consult your authorised water supplier to check your water
hardness. Use water softener
system in case of need.
●The machine
will be placed into the plates using a basket
placed
at intervals allowed by the appropriate area.
●Do not place dishes
into the machine excessing interior
cabin
height of maximum 300 mm.
1.
DESCRIPTION OF THE CONTROL PANEL
1.1.
INTRODUCTION
To facilitate
familiarisation with the dishwashers
functions,
refer to the fold
-
out page at the end of this booklet,
illustrating the control panel.
The different functions available on the various models are
described below.
Some functions are common to all models while others are
only available on certa
in models.
1.2.
CONTROL PANEL
(
Refer to figure at the end of booklet.)
A
- On-Off Button
B
- Power Lamp
C
- Heat Lamp
D
- Washing Lamp
E
- Rinsing Lamp
F
- Drainage Button (Optional)
G
- Washing Button
USING THE APPLIANCE
2.
COMMISSIONING
(Please refer to the shape of the control panel
at the end of
the booklet)
Information
Before opening the device
, make sure the device
is connected
to the
ground line and power source. Water on / off, turn the
valve
must open.
2.1
TURNING ON THE APPLIANCE
● Press on-off button "A". Power light “B”
will illuminate.
Make sure the machine's door is closed. The machine
will
begin the process of obtaining water. At the end of t
he water
obtaining process automatically, the water heating process
will
start. Once the heating process is complete, the heat lamp "
C"
will be lit. This is
the point when the dishwasher is ready for
the loading. In this case, open the machine’s door. Then
place
the soiled dishes into the basket to be washed. After, m
ove
the basket into the machine and close the machine’s door.
To
begin the process of washing, press the washing button "G
".
The machine will begin the process of washing.
During this
process, "D" washing indicator light will illuminate to
show
washing process continues. When the light turns off,
washing
is finished. But afterwards, the machine waits for
5 seconds
and rinsing process will be activated for 15-20 seconds
while
rinsing indicator light "E" illuminates.
After this process is
completed, the rinsing indicator light will be turned off. O
pen
the machine’s door and remove the basket with clean dishes
.
● Try to put the dishes into the machine free of rough
waste.
This will significantly affect washing performance.
● At the very first washing cycle, using the machine
while
water temperature is not heated enough will create
a negative
situation. Cleaning chemicals will action with unheated
water
in the machine which will create a foamy water.
Therefore,
make sure that the heating indicator lamp lit before starting
the washing process.
●The built-in automatic rinse aid dosing pump (optional)
and
the built-in automatic detergent dosing pump (optional)
takes
place through the process itself.
Make sure that the button on
the pumps are switched on. Plunge the mouths
of the pumps
hoses directly into the detergent and rinse aid liquid box
es.
Always use high quality detergent and
rinse aid liquids to
reach perfect washing results.
You can get more information
on this significant subject from the authorized dealer
or
technical service.
● The machine also can do detergent and rinse aid
dosing
process with an external pump. For the connection
of
detergent or rinse aid dosing pumps and their
electrical
connectors subsequently, you will see the indicating marks
on
the machine.

10
2.1 TURNING OFF THE APPLIANCE
A
t the end of day the device
must be turned off from the
button
"A". The light "B" will be off which
indicates the power
is off
. These steps been fulfilled after the water is emptied
in
the device
. This process is carried out by the user, by
pulling
the waster plug out
(See FigureB). (On drain pump models
"F"
button
to be pushed which turns the drain pump on.
This
process
is followed with the eye.
Waste plug must be pulled
out either on drain pump models or gravity drain models
).
Do
not
put the waste plug on its place until the water
is
completely drained
. Replace the plug after observing
, and
definitely
make sure that the plug is fitted its place. If
the
appliance is not
going to be used for long term, cut off
the
machine
’s electricity. Suction filter should be checked
each
day
before using the machine. Remove it
by turning clockwise
and clean
under water. Make sure to
put the suction filter
back
before running the machine.
(FIGURE B)
4.
TURNING OFF THE APLLIANCE
IN
THE EVENT OF FAULTS
In the event of faults, switch off the appliance as follows:
●
Disconnect the appliance from
the main power supply at
the isolating switch and close the water cocks.
●
Contact a technical service centre with personel trained
and authorised by the manufacturer.
5.
CARE AND MAINTENANCE
● Disconnect the appliance from the main power supply at
isolating switch and close the water cocks.
● Do not wash the appliance with jets of water.
● Do not use products containing chlorine (bleach,
hydrochloric acid etc.) even diluted, to clean the steel
surfaces.
Recommended that you use only
stainless steel
maintenance
spray.
● Do not use corrosive substances (i.e. muriatic acid) to clean
the floor underneath the appliance.
MAINTE
NANCE, INSPECTIONS, CHECKS AND
CLEANING
FREQUENCY
Routine cleaning
Daily
General Cleaning of the machine and
surrounding area
Mechanical protection devices
Mounthly
Check co
ndition and for any deformation,
loosening or removed parts.
Make the general cleaning of washing arms
(FigureB)
Control and Machine structure
Yearly
Check mechanical part for any breakage or
deformation, tightening of screws. Check
readability and condition of words, stickers and
symbols and restore if necessary.
Electrical connection cable and plug
Yearly
Check connection cable (replace it if necessary)
and plug.
5.1
WASHING ARMS GENERAL CLEANING
T
he upper and lower washing arms
placed in the machine must
be cleaned
periodically at the end of each month. This
process
can be
done by removing the washing arms from the
bolts
manually which is
connecting
the arms to the machine.
Afterwards, t
he jet nuts should be cleaned by removing
them
from the washing arms.
As shown at the FIGURE C, washing
and
rinsing
arms should be dissassembled and their inside
should
be cleaned with water
. Any accumulation of dirt in jets
mouths
should be cleaned
with a suitable fine-edged objects.
Jets are
very delicate and they are
likely to be affected by
increases in
hardness of
the rinsing water. Sedimentary and hard water
will
led
clogging very quickly.
Therefore, rinse arms must be
checked periodically and
cleaned if needed. This is a factor
that
directly
affecting the washing performance of the machine.
(FIGURE
C)
WASTE PLUG
SUCTION FILTER
PIVOT PIN RING
WASHING ARM
RINSING JET NUT
RINSING JET
RINSING ARM
WASHING
ARM JET NUT
WASHING
ARM JET

11
Important:
The step by step instructions
describing how to operate your
dishwasher is located at page
11
, under II. INSTRUCTIONS
FOR
USE
part.
Make sure that you read the
instructions before operating
your dishwasher.
CONTROL PANEL
A
B
C
D
E
F
G
A - On-Off Button
B
- Power Lamp
C
- Heat Lamp
D
- Washing Lamp
E
- Rinsing Lamp
F
- Drainage Button (Optional)
G
- Washing Button